Abstract: A method for producing hot-rolled, seamless pipes having at least one wall thickening which can be arranged at any positions over the length of the pipe, wherein by means of a multiple-stand mandrel bar rolling mill, the rolls roll a hollow shell on a mandrel bar as an inner tool to a required nominal wall thickness and produce at specified positions over the length of the pipe a required wall thickening on the outer side of the pipe by opening the rolls in the rolling stands. The thickened wall is produced and finish-rolled by two rolling stands that are consecutive as seen in the rolling direction, in which the deviations of the finished contour of the thickening from an ideal circular cross-section are minimised, wherein the rolling stands located upstream are likewise opened as to avoid any contact of the rolls of these rolling stands with the previously produced thickening.

Abstract: This invention relates generally to: (1) methods of forming enhanced-surface walls (20) for use in apparatae (e.g., heat transfer devices, fluid mixing devices, etc.) for performing a process, (2) to enhanced-surface walls per se, and (3) to various apparatae incorporating such enhanced-surface walls.

Abstract: Provided are a seamless bent pipe constituted by a bent section and straight pipe sections on both ends of the bent section, with the inside diameter at each pipe end portion being larger than the inside diameter of the bent section, and a welded component comprising a seamless bent pipe and a seamless straight pipe at one or each end of the seamless bent pipe, with the end of the seamless straight pipe to be welded to one or each end of the seamless bent pipe having the same inside diameter as the inside diameter of the seamless bent pipe, as well as methods of manufacturing them. As a result, elements suited for use in pipelines can be obtained, without unnecessarily increasing the wall thickness of the seamless bent pipe and without internal machining of the pipe end portions of the seamless bent pipe after the manufacturing thereof.

Abstract: A method of roll-forming sheet or plate into a round hollow, welding the round hollow with a welding alloy that matches the alloy of the round hollow to form a welded pipe, annealing the welded pipe at a minimum of 1950° F. to provide a carbide-free microstructure, ultrasonic inspecting to assure sound welds, and cold-working the annealed and inspected pipe via drawing or pilgering to the desired tensile strength. The compositional range alloys suitable for use in the method of the present invention in weight % is: 25.0-65.0% Ni, 15.0-30.0% Cr, 0-18.0% Mo, 2.5-48.0% Fe, 0-5.0% Cu, 0-5.0% Mn, 0-5.0% Nb, 0-2.0 Ti, 0-5.0% W, 0-1.0% Si, and 0.005-0.1% C. The process has been most preferably optimized for an alloy range consisting of 32.0-46% Ni, 19.5-28.0% Cr, 18.0-40.0% Fe, 3.0-8.0% Mo, 1.0-3.0% Cu, 0.6-1.2% Ti, 0.5-2.0% Mn, 0.1-0.5% Si, 0.01-0.08% C. The present invention also includes the pipe made thereby.

Abstract: A method of producing a seamless, tubular product includes centrifugally casting a corrosion resistant alloy into a tubular workpiece having an inner diameter and an outer diameter. The method then removes material from the inner diameter of the workpiece and subjects the workpiece to at least about a 25% wall reduction at a temperature below a recrystallization temperature of the workpiece using a metal forming process. The metal forming process includes radial forging, rolling, pilgering, and/or flowforming.

Abstract: The method includes providing a planar sheet part; forming the planar sheet part by drawing or conical spinning to the shape of a partially formed part made up of a plate and a provisional hollow portion extending from the plate with a revolution shape with respect to an axis perpendicular to the plate, and an end wall closing an end of the provisional hollow portion opposite to the plate; and elongating a section of the provisional hollow portion by cylindrical or conical spinning. The shock absorber is integral with a plate and an elongated hollow portion extending from the plate with a revolution shape. A section of the elongated hollow portion has a thickness that is thinner than the thickness of the plate.

Abstract: The invention relates to a method for transforming steel blanks. The invention in particular relates to a method for transforming a steel blank comprising kneading in order to obtain very good mechanical properties. The obtained products may notably be used for forming a pressure device component.

Abstract: A unique tube punch forming die assembly and process is disclosed for forming a bead lock on a malleable fluid conveyance tube which provides for the attachment of a fluid connector to the tube. The fluid connector is held in the tube punch forming die constituting a die assembly where a forming groove is machined in the internal cavity of the fluid connector for forming a bead lock within the inside the fluid connector when the punch forming die is compressed into the tube. The tube is first inserted into the punch forming die, then the die is punched to buckle the tube to form a bead lock in the tube inside the fluid connector as the end of the tube held in a cylindrical support ring.

Abstract: A method for forming a tubular structural member includes the steps of cold forming a tube blank to have a longitudinally variable but circumferentially constant wall thickness (t1, t2, t3) and forming the blank into the desired structural member. Preferably, the forming step involves hydroforming.

Abstract: An exemplary embodiment of the invention provides a method for producing an ultra thin wall metallic tube by cold working method with significant wall thickness reduction. In a method for producing the metallic tube with a cold pilger mill according to the invention, cold rolling is performed while tube diameters are being expanded using rolls having tapered groove dies whose calibers increase from an engaging entry side toward a finishing exit side. In a method for producing the metallic tube with a drawing machine according to the invention, cold drawing is performed while the tube diameters are being expanded using a solid die whose calibers increase from an engaging entry side toward a finishing exit side and a plug of a tapered mandrel bar whose diameters increase from an entry side of the die toward an exit side. In the metallic tube producing method, a maximum diameter of the plug or tapered mandrel bar may be larger than an outside diameter of the mother tube.

Abstract: A process of producing an inner profile (18)in a tube or hollow profile (11) includes inserting the tube or hollow profile (11) into a supporting sleeve (12), with a first tube end (19) being axially supported; placing a pressure-loaded annular die 16 on to the other tube end (20); pressing a forming die (15) with an outer profile into the tube or hollow profile (11) from the latter tube end (20) for producing the inner profile (18); allowing a return of the annular die (16) under a pressure load in the opposite direction of that of pressing in the forming die (15).

Abstract: An aspect of the present invention provides a method for producing an ultra thin wall metallic tube by a cold rolling method with significant wall thickness reduction. In a method for producing the metallic tube with a cold pilger mill, a wall thickness is reduced to perform elongation while a wall thickness center diameter is expanded using a pair of rolls, which has a tapered groove die whose diameter is gradually expanded or reduced from an engaging inlet side of the roll toward a finishing outlet side thereof, and a tapered mandrel bar, whose diameter is gradually expanded from an engaging inlet side of the tapered mandrel bar toward a finishing outlet side thereof.

Abstract: When an outer circumference of a clamping portion 25 and an outer circumference of a circular outer circumference 26 are restrained by a die 6 while inserting a non-circular punch 5 into a circular hole 28, paddings 27, 27 are pressed by a semi-circular inner circumference of the die 6 to thereby be forced into interior of the circular hole 28. The volume of the paddings 27, 27 is set to be substantially the same as a volume obtained by subtracting the volume of a non-circular hole 23 in an extension shaft 2 from the volume of the circular hole 28. The circular hole 28 is deformed, and the paddings 27, 27 forced into the circular hole 28 abut with inclined planes 52, 52 of the punch 5, whereby the non-circular hole 23 is formed in the extension shaft 2.

Abstract: The method for the manufacture of wall connector pieces is based on a thin-walled tubular blank which is first reduced in diameter at least one, preferably both ends in order to increase the wall thickness. In this way, a basis is provided for further shaping, for example, the manufacture of a connector piece (4) or a closed end (5).

Abstract: A method of producing a cobalt-based tubular product includes forming a cobalt or cobalt alloy tubular workpiece having at least about 30% by weight of fcc phase and subjecting the workpiece to at least about a 20% wall reduction at a temperature below a recrystallization temperature of the workpiece using a metal forming process. The metal forming process may include radial forging, rotary swaging, pilgering and/or flowforming. A gun barrel includes a tubular component made of a cobalt-based superalloy material. The component has at least about 25% by weight of hcp phase with basal planes radially oriented perpendicular to an inner diameter of the component.

Abstract: A mechanical process to reduce and/or reform the mass of a tube (either metallic or of some other material) to specified dimensions, by any or all of the following means: thinning the wall of the tube, reducing the diameter of the tube, and elongation of the tube. The tube is operated on by a ball and a die having interior areas including: an initial entry with reduction angle, a wall reduction chamber, a final reduction angle, a land/bearing, and an exit relief ending in an area with a reverse taper. The tube has an outside diameter larger than the wall reduction chamber (in the raw material starting size) with a wall thickness somewhat larger than the gap between the outside diameter of the ball, and the inside diameter of the wall reduction chamber. The tube is pulled, pushed or drawn between the die and the ball, reducing its dimensions.

Abstract: A method for manufacturing hollow shafts having end portions of greater wall thickness and at least one intermediate portion of reduced wall thickness, from a tube having constant wall thickness. The method includes providing a mandrel having diameters stepped over its length, with a first longitudinal section having a smallest diameter and at least one further longitudinal section having a further larger diameter. Reducing the external diameter of a first portion of the tube over the first longitudinal section of the mandrel to produce the first end portion. Reducing the external diameter of a middle portion of the tube over the at least one further longitudinal section of the mandrel to produce the at least one intermediate portion. Reducing the external diameter of a further portion of the tube over the first longitudinal section of the mandrel to produce the second end portion.

Abstract: A method of forming an axle assembly having a hollow member. A hollow member such as a cylindrical tube is formed into a polygonal cross-section having an end portion. Bulkheads maybe located into the hollow member prior or after the polygonal forming step to improve proximate strength and transfer suspension bending moments. The end portions are formed to receive a preformed king pin boss having an end portion of approximately the same size as the frustoconical end. The members are welding together and the king pin and hollow member are bent to a desired axle shape. In another method sequence, the kingpin boss is directly formed into the end of the hollow member.

Abstract: A method of drawing and ironing a resin film laminated metal sheet for forming a can body having a bottom portion, a can wall portion and a flange-forming portion by drawing the resin film laminated metal sheet obtained by laminating at least one surface of a metal sheet with an organic resin film, followed by ironing by using a punch and a plurality of dies neighboring each other. The can wall is effectively prevented from being broken by a decrease in the thickness of the can wall, and drawn and ironed cans are efficiently formed having a thickness which is decreased as designed.

Abstract: A cylindrical anode can has a sidewall extending along a central axis. The sidewall has an upper end portion having a relatively large thickness and a sidewall small portion having a thickness smaller than the upper end portion. The upper end portion is located at an end of the sidewall, and the sidewall small portion is a portion other than the upper end portion. In the sidewall, a distance (L3) between an outer circumferential surface of the upper end portion and the central axis is equal to a distance (L3) between an outer circumferential surface of the sidewall small portion and the central axis. A distance (L1) between an inner circumferential surface of the upper end portion and the central axis is smaller than the distance (L2) between an inner circumferential surface of the sidewall small portion and the central axis.

Abstract: To provide a battery can into which an electrode assembly can be housed smoothly without causing damage to the electrode assembly while ensuring the strength of the opening portion. In the battery can including a cylindrical side portion, a bottom, and an opening portion, the cylindrical side portion includes a first side portion formed at the bottom side, and a second side portion formed at the opening portion side. The thickness T1 of the first side portion and the thickness T2 of the second side portion are adjusted to satisfy a relational expression: T1<T2, and the inner diameter of the cylindrical side portion is constant from the opening portion side to the bottom side.

Abstract: A method of machining a tube includes performing an obverse drawing process to the tube, where the obverse drawing process draws the tube in an obverse drawing direction from a first end toward a second end of the tube. The tube is turned around to perform a reverse drawing process, where the reverse drawing process draws the tube in a reverse drawing direction from the second end toward the first end of the tube. The obverse and the reverse drawing processes are alternately performed until the tube is thinned to a desired thickness.

Abstract: The invention relates to a hollow molded part with a closed cross-section and a reinforcement, wherein the hollow molded part is formed as a single piece and exhibits a blank mold, with the first region (1) with a first starting outer diameter (D1) and the starting wall thickness (b1), and at least a second region (2) with an outer diameter reducing in comparison to the starting outer diameter (D1) and having an increased wall thickness in comparison to the starting wall thickness (b1), wherein the increased wall thickness forms a reinforcement.

Abstract: A golf shaft includes: a hollow tubular structure; and a gradient structure in which an amount of retained austenite is increased from an approximate center in a thickness direction of the hollow tubular structure to a surface of the hollow tubular structure.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: A method for forming a variable wall thickness axle or tube with internally thickened wall sections comprises extruding a tubular metal blank within an elongated die. An elongated punch pushes the blank through the die. The punch has an end abutting and pushing the blank into and through the die and an elongated portion which is spaced from the interior wall surface of the die. Movement of the punch in pushing the blank causes the blank to partially extrude forwardly through the die until stopped and then to extrude rearwardly around the punch elongated portion through the space for forming a tube. A tubular ring is then inserted within the extruded tube at a pre-determined location and is fixed in place to provide a thick, combined tube wall and ring wall, section which extends radially inwardly of the tube. A number of spaced-apart rings may be used to provide spaced-apart thickened wall sections within the tube.

Abstract: A method for forging a rack bar from a blank pipe. Prior to the rack forging process, a blank pipe is subjected to a process for obtaining an adjustment of a cross-sectional shape of the blank pipe. Such a preliminary adjustment is constructed by a swaging process for reducing an outer diameter of the blank pipe and a ironing process for obtaining a desired irregular cross-sectional shape of the blank pipe. The ironing process is such that locally thickened wall portions are obtained at length wise ends as well as tooth width ends of a rack forging die.

Abstract: Method and apparatus for producing a thin walled tubular product with thickened flange. A first stage metalworking (drawing) of a circular plate material A is done by using a first die set 22 having a conical die 24 and a drawing punch 26 is done in a manner that the end of the blank plate is remained on the conical surface 24-1 of the die, so that a semi-finished tubular product A1 with a inclined flange A1-1 is obtained. Then, a second stage metalworking (drawing) of the semi-finished tubular product A1 is done by a second die set 32 having a shaping punch 34 and a restraint die 36. The semi-finished tubular product A1 is held by the restraint die 36 and the shaping punch 34 is introduced into the semi-finished tubular product A1 for effecting a wall thickness reduction under ironing principle while forming a stepped portion.

Abstract: A bicycle frame part having a disproportionally enlarged end section and a method for making the same. The method may include disproportionally enlarging an end section of an aluminum alloy tube of a bicycle frame part includes the steps of (a) drawing the tube to form a thin section and a thick end section, (b) radially and proportionally enlarging the cross-section of the thick end section of the tube by forging the tube in such a manner that the wall thickness of the thick end section after being enlarged is substantially the same as that of the thin section, and (c) disproportionally varying the cross-section of the thick end section of the tube by forging the tube obtained in step (b).

Abstract: The invention relates to a method for manufacturing tubes and profiles with variable wall thickness over the length. The method comprises the steps of flexible rolling of continuous material strip with variable thickness in the longitudinal direction of the strip material to a final wall thickness which is continuously reduced with respect to the original wall thickness, reshaping the material strip to form a continuous tube or profile and cutting to length individual tube or profile pieces from the continuous tube or profile.

Abstract: It is an object of the present invention to provide a method of manufacturing a cylindrical part with a thin-walled portion at a lower cost, and according to the manufacturing method of the present invention, a base metal formed with thin-walled portion adjacent to its closed end can be easily detached from working jigs. According to the method, a thin-walled portion is at first formed by the ironing process on a cylindrical wall adjacent to the closed end, so that an outer-side step portion is formed on an outer peripheral surface of the cylindrical wall. Then the closed end is punched out and the thin-walled portion is enlarged in a radial and outward direction to form an inner-side step portion on an inner peripheral surface of the cylindrical part.

Abstract: A small diameter metal tube whose inner surface is smooth and its production method are provided. The metal tube has an inner diameter of up to 1.0 mm and its inner surface has a maximum height difference (Rf) in the surface roughness of up to 3 ?m.

Abstract: A circular-shaped metal structure formed by spinning working has a thickness equal to or smaller than 0.09 mm. The structure may be used as a photosensitive drum or fixing belt in an electrophotographic printer.

Abstract: A small diameter metal tube having at least two inner diameters is provided. A method for producing this metal tube is also provided. In this method, a plate member having a development shape of the metal tube is blanked from a metal thin plate so that the plate member is left partly tied to the metal thin plate, the plate member is press formed into a tubular body having the at least two inner diameters, and the plate member partly tied to the metal thin plate is cut apart to produce the metal tube having at least two inner diameters.

Abstract: A method for forming a tubular structural member includes the steps of cold forming a tube blank (10) to have a longitudinally variable but circumferenfially constant wall thickness (t1, t2, t3) and forming the blank into the desired structural member (90). Preferably, the forming step involves hydroforming.

Abstract: An anode can having a sufficient strength in a fixing portion of the anode can and a cathode cover of a battery as well as a manufacturing method thereof are obtained. A cylindrical anode can has a sidewall and extends along a central axis. The sidewall has an upper end portion serving as a large thickness portion having a relatively large thickness and a sidewall small thickness portion having a thickness relatively smaller than that of the upper end portion. The upper end portion is located at an end of the sidewall, and the sidewall small thickness portion refers to a portion other than the upper end portion in the sidewall. In the sidewall, a distance (L3) between an outer circumferential surface of the upper end portion and the central axis is equal to a distance (L3) between an outer circumferential surface of the sidewall small thickness portion and the central axis.

Abstract: A metal tubular body of small diameter having a varying wall thickness is provided. The tubular body has a minimum inner diameter of up to 2 mm and a maximum wall thickness of up to 0.5 mm, and the wall thickness varies along its longitudinal axis.

Abstract: A tubular blank (22) is rolled on a mandrel (14) in a pilgrim rolling mill. In a first rolling stage, a first part of the blank (22) is rolled on a first part (18,19) of the mandrel (14), with a reduction of the outside diameter of the blank (22) to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to one of a first wall thickness (e1) and a second wall thickness (e2) exceeding the first wall thickness (e1). The mandrel (14) is advanced in the axial direction. A second part of the blank (22) is rolled on a second part (20,21) of the mandrel spaced from the first part in the axial direction with a reduction of the outside diameter of the blank to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to the other of the first wall thickness (e1) and second wall thickness (e2).

Abstract: A method of producing a seamless steel tube to enable it to suppress not only the deviations in wall thickness occurring in the direction of reduction in a mandrel mill but also the derivations in thickness occurring at places deviating from the direction of reduction:

Abstract: A method is required in which a plate-like flange member may be firmly secured at the front end of a hollow shaft member through a plastic working treatment by virtue of caulking combination, so as to manufacture a hollow shaft having a flange at one end thereof.

Abstract: The present invention provides a steel pipe excellent in formability during hydraulic forming and the like and a method to produce the same, and more specifically: a steel pipe excellent in formability having an r-value of 1.4 or larger in the axial direction of the steel pipe, and the property that the average of the ratios of the X-ray intensity in the orientation component group of {110}<110> to {332}<110> on the plane at the center of the steel pipe wall thickness to the random X-ray intensity is 3.5 or larger, and/or the ratio of the X-ray intensity in the orientation component of {110}<110> on the plane at the center of the steel pipe wall thickness to the random X-ray intensity is 5.

Abstract: A method of fabricating a circular-shaped metal structure, includes the steps of (a) rotating a pipe around an axis thereof, the pipe being composed of a plastic-workable metal, and (b) applying drawing to an outer wall of the pipe with the pipe being kept rotated, to reduce a wall thickness of the pipe and lengthen a wall of the pipe. A resultant circular-shaped metal structure fabricated by the method could have a thickness equal to or smaller than 0.09 mm.

Abstract: Apparatus for and method of extruding a metal pipe having a substantially uniform inner diameter. The forward and rearward end sections of the pipe are thicker than the middle section of the pipe. A heated metal billet having a cylindrical longitudinal bore is inserted into the rear opening of a cylindrical bore of a stationary container. A two-part removable inner die is located within the bore of the container adjacent the forward end of the container and an outer die is located outside of the container adjacent the front end of the container. The inner die has a relatively small diameter cylindrical bore. The outer die has a relatively large diameter cylindrical bore. The billet is moved along a central longitudinal axis within the bore of the container by a press which includes a circular forward pressing surface and a mandrel extending forwardly from the pressing surface toward the billet.

Abstract: In a method of making a pipe of different wall thickness, a mandrel with at least one outer recessed axial section is inserted into a tubular blank. Subsequently a drawing die, having an inner diameter smaller than an outer diameter of the tubular blank, is pushed over the tubular blank while the pipe is held in place with respect to the mandrel in drawing direction, thereby pressing a wall portion of the blank into the recessed axial section of the die to form a pipe with a wall portion of greater wall thickness. As the mandrel is then withdrawn from the pipe, the wall portion of greater wall thickness of the pipe is pressed radially outwards.

Abstract: In an annular member forming apparatus including: a forming roll rotatable in contact with an outer cylindrical surface of an annular workpiece; a mandrel relatively movable towards and away from the forming roll in contact with an inner cylindrical surface of the workpiece; and an outside diameter detecting device for detecting an outside diameter of the workpiece which is to be worked, the apparatus further includes a moving device for moving relatively the forming roll and the mandrel and for pressing the workpiece by the forming roll and the mandrel moved towards each other to subject the workpiece to rough rolling and to finish rolling. The moving device includes a retracting device for correcting an elastic deformation of the forming roll, the mandrel and the moving device occurring during the rough rolling, for a switching time from the rough rolling to the finish rolling by an output signal from the outside diameter detecting device.