Abstract: A method for manufacturing a one piece axle tube housing with an integral spindle includes providing a tube blank, providing the blank with a region of increased thickness, inserting a mandrel having a reduced diameter profile, passing a reducing die over the tube to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further swaging step may be used to form the final spindle structure.

Abstract: The invention relates to an axle body, particularly for a commercial vehicle, wherein the body is configured substantially as an axle pipe, which comprises a center section and at least one receiving section connected thereto for receiving an axle guide, wherein the axle body in the center section has a substantially constant wall thickness, and wherein the axle body in the receiving section, at least in some regions, has a wall thickness that is greater than the wall thickness of the center section.

Abstract: A method of manufacturing a one-piece flexible tube connector includes obtaining a tube blank having an initial length, an initial outer diameter, and an initial wall thickness. The tube blank is secured in a fixture and fed longitudinally into a forming tool. During the forming process, one of the tube blank and the forming tool is spun increasing an initial wall thickness of a portion of the tube blank to a second wall thickness, while the initial outer diameter of the tube blank is controlled. The thickened portion of the tube blank extends along a second length of the tube blank that is less than the initial length. After the spinning process, an attachment feature, such as a barbed feature, is formed or machined into the thickened portion of the tube blank to produce the one-piece flexible tube connector.

Abstract: A method for manufacturing hollow shafts having end portions of greater wall thickness and at least one intermediate portion of reduced wall thickness, from a tube having constant wall thickness. The method includes providing a mandrel having diameters stepped over its length, with a first longitudinal section having a smallest diameter and at least one further longitudinal section having a further larger diameter. Reducing the external diameter of a first portion of the tube over the first longitudinal section of the mandrel to produce the first end portion. Reducing the external diameter of a middle portion of the tube over the at least one further longitudinal section of the mandrel to produce the at least one intermediate portion. Reducing the external diameter of a further portion of the tube over the first longitudinal section of the mandrel to produce the second end portion.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: A preparatory working device by which a work piece to be fed to a rack bar forging device is obtained. The device is provided with a die sets for obtaining a diameter reduction at a location of a blank pipe, which becomes a toothed part of a rack bar, while the wall thickness being substantially unchanged or slightly increased. The device is further provided with a die set for reducing a wall thickness at a location of the blank pipe, which becomes a connection part of the rack bar. The wall thickness reduction is one half of the initial thickness, which causes the length of the work piece to be elongated. Then a rack bar forging by a die set is done.

Abstract: The invention relates to a method for manufacturing tubes and profiles with variable wall thickness over the length. The method comprises the steps of flexible rolling of continuous material strip with variable thickness in the longitudinal direction of the strip material to a final wall thickness which is continuously reduced with respect to the original wall thickness, reshaping the material strip to form a continuous tube or profile and cutting to length individual tube or profile pieces from the continuous tube or profile.

Abstract: A small diameter metal tube whose inner surface is smooth and its production method are provided. The metal tube has an inner diameter of up to 1.0 mm and its inner surface has a maximum height difference (Rf) in the surface roughness of up to 3 ?m.

Abstract: A small diameter metal tube having at least two inner diameters is provided. A method for producing this metal tube is also provided. In this method, a plate member having a development shape of the metal tube is blanked from a metal thin plate so that the plate member is left partly tied to the metal thin plate, the plate member is press formed into a tubular body having the at least two inner diameters, and the plate member partly tied to the metal thin plate is cut apart to produce the metal tube having at least two inner diameters.

Abstract: A metal tubular body of small diameter having a varying wall thickness is provided. The tubular body has a minimum inner diameter of up to 2 mm and a maximum wall thickness of up to 0.5 mm, and the wall thickness varies along its longitudinal axis.

Abstract: A fuser roller is obtained by heating a blank over predetermined regions starting from both the opening ends, and then necking the heated regions of the blank by moving a forming roller with rotation on the heated regions through the external pressing of the forming roller against the heated regions of the blank being rotated on its axis to draw form sidewalls integrally at both ends of a cylindrical body of the blank, respectively, and draw form cylindrical shafts integrally with the sidewalls, respectively. In this manner, the fuser roller can be fabricated using a single processing machine with respect to a single pipe member, which reduces equipment cost, further enhances production efficiency and implements low-cost production of fuser rollers.

Abstract: A tubular blank (22) is rolled on a mandrel (14) in a pilgrim rolling mill. In a first rolling stage, a first part of the blank (22) is rolled on a first part (18,19) of the mandrel (14), with a reduction of the outside diameter of the blank (22) to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to one of a first wall thickness (e1) and a second wall thickness (e2) exceeding the first wall thickness (e1). The mandrel (14) is advanced in the axial direction. A second part of the blank (22) is rolled on a second part (20,21) of the mandrel spaced from the first part in the axial direction with a reduction of the outside diameter of the blank to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to the other of the first wall thickness (e1) and second wall thickness (e2).

Abstract: The invention relates to a process for producing a region of greater wall thickness in a longitudinal hollow section (1) which, to this end, is subjected to a radial and axial pressure and plastically deformed thereby. The hollow section (1) is secured in a matrix (2) corresponding to the section dimensions which has an enlarged cross section corresponding to the intended final dimensions of the hollow section (1) in the deformation region. The essential embodiment consists in that the deformation to attain an increased wall thickness (14) takes place in a region between the ends of the section. In addition, the wall thickness (19) can be increased at at least one of the ends of the section.