Abstract: Provided are self-aligning riveting tools and methods of utilizing such tools for installing rivets. A tool includes an aligning sleeve, which is slidably coupled to a first die. Furthermore, the tool includes a die holder, which is slidably coupled to a second die. During operation, the aligning sleeve is positioned over the rivet head thereby axially aligning the first die relative to the rivet, even before the first die contacts the rivet head. The second die contacts the rivet shank end thereby axially aligning the rivet relative to the second die and the die holder. Advancing the die holder toward the first die first clamps the rivet in the tool and then proceed with forming the rivet tail. The rivet remains coaxial with both dies during all of these operations.

Abstract: A tooling installation system having unique tools which provide an external force directly to the sleeve end of a faster to create a bulb on the sleeve of the fastener is provided. The system provides external forces directly to the sleeve end of the fastener deforming a portion of the sleeve radially outward and onto the structure prior to swaging a second portion of the sleeve radially inward onto the pin. Additionally, the system controls formation of the sleeve by capturing an external portion of the sleeve creating a cavity between the tool and the structure for achieving proper bulb formation during installation prior to swage. The system also provides specific forces to the head of the pin and the head of the sleeve to insure proper seating of the fastener head against the structure inducing residual compressive stresses within the structure, thus improving mechanical properties such as fatigue life of the structure.

Abstract: One illustrative embodiment of an end effector generally comprises a tip, a housing, and a main insert. The housing may include a housing neck, one or more housing sections, and an end section. A main insert may be positioned within the housing. One or more intermediate inserts may also be positioned in the housing, as may an end insert. During use, it is contemplated that the end effector will provide a user a more ergonomic and comfortable experience, requiring less effort from the user resulting in a less fatigue during use. Additionally, the illustrative embodiments of the end effector may be adjusted for optimal use in an infinite number of applications. Additionally, the locator ensures that the user properly locates the distal end of a rivet to create a uniform nugget as the distal end of the rivet is spread.

Abstract: A riveting tool including a magnet, a magnetically attractive housing, a non-magnetically attractive bucking bar received in the housing, the bucking bar being moveable relative to the housing along a bucking bar axis, and an actuation mechanism to move the bucking bar along the bucking bar axis.

Abstract: A riveting tool including a magnet, a magnetically attractive housing, a non-magnetically attractive bucking bar received in the housing, the bucking bar being moveable relative to the housing along a bucking bar axis, and an actuation mechanism to move the bucking bar along the bucking bar axis.

Abstract: A conventional blind rivet tool with modified nose housing, i.e., a rivet gun with replaceable and interchangeable nosepieces, facilitates feeding and setting of multiple diameters of blind rivets with substantially shortened exposed mandrel portions extending beyond the head flange of the rivet, all while maintaining blind rivet performance and reducing total installed blind rivet costs. A rivet with a reduced exposed mandrel protrusion relative to conventional and standardized mandrels can be enabled and more easily fed through the tool.

Abstract: A method of manufacturing a lift transmitting component (2), particularly for a gas exchange valve train or a fuel pump drive of an internal combustion engine (1), is provided, The lift transmitting component includes a housing (6), a bearing pin (7) fixed in a reception bore (9) of the housing (6) and a roller (8) mounted through a sliding or a rolling bearing on the bearing pin (7). The bearing pin is core-hardened over an entire axial length to a core hardness of at least 650 HV, and pin ends (10) of the core-hardened bearing pin are radially widened relative to the reception bore for enabling a connection of the bearing pin to the housing (6) through positive engagement. The hardness of the bearing pin is at the most 780 HV, the radial widening of one of the pin ends being realized with a shaping die (11) which travels axially parallel to the bearing pin (7) and applies a force to the pin end in a transition region between a periphery and a front end surface of the bearing pin.

Abstract: Bucking bar devices, and methods of assembling bucking bars devices, for use in riveting parts together are described. In one example embodiment, the bucking bar device includes a bucking bar and a sleeve positioned so that the bucking bar extends within the sleeve. One end of the sleeve is configured to be positioned adjacent to at least one of the parts.

Abstract: A housing-piston assembly for a coupling device, especially a wet-running, multi-plate clutch or a bridging clutch of a hydrodynamic coupling device, wherein the piston (4) is attached to a housing (2) by means of connecting elements (8) in such a way that it has a certain freedom of movement, and rivets (10, 12) are provided as fastening elements between the piston (4) and the connecting elements (8) and/or between the connecting elements (8) and the housing (2), and wherein at least one support element (20, 36, 70, 86) can be positioned in a riveting position between the piston (4) and the connecting elements (8) and/or between the connecting elements (8) and the housing (2) in such a way that anvil sections (18, 44, 74, 92) of the support element (20, 36, 70, 86) lie behind the set heads (14) of their associated rivets (10, 12). A method of assembling a housing-piston assembly is also provided.

Abstract: A system and method for rivet setting comprising a micro-adjustable bucking bar coupled to a control system that measures the rivet head during the rivet setting process and stops the rivet gun when the rivet head achieves a desired head height above the work surface. In preferred embodiments, the control system also communicates the stage of the rivet driving cycle to the operators to expedite the rivet driving process.

Abstract: A self-attaching fastener and panel assembly wherein the free open end of the tubular barrel portion is coined, collapsed axially, flattened and deformed radially inwardly and outwardly and axially against a panel surrounding the panel opening. The method of installation includes driving the free end of the tubular barrel portion against a substantially planar die surface, deforming an end portion radially, then collapsing an intermediate portion over the radially deformed end portion, flattening the end portion, substantially thickening the tubular barrel portion and forming an annular surface engaging and supporting the panel surrounding the opening. The die member includes an annular moat surrounding a central die post and a planar die surface extending generally perpendicular to the axis of the die button.

Abstract: Bolt element (10) having a shaft part (12) which is designed at a first end (14) for a rivet connection (16) to a panel element (18), in particular to a sheet metal part, is characterized in that the shaft part (12) has a spherical formation (22) at its other end (20) the ball diameter (D) of which is larger than that of the shaft part (12). In this manner a bolt element with a spherical head can be manufactured in an extremely favourable manner price-wise and it can be ensured that the spherical head has no burr which would lead to the wearing of the socket provided in operation which slides on the spherical head.

Abstract: A self-piercing rivet fastening device has a punch that drives legs of the rivet into portions of workpieces that are forced into a die cavity, in order to join the workpieces. Particular surfaces of the die cavity are modified to increase the coefficient of friction in order to prevent tips of the legs of the rivet from breaking through a workpiece adjacent to the die and forming holes.

Abstract: A die (18) for use in a self-piercing rivet setting apparatus comprises a cavity (25) for receiving therein a protruded workpiece zone consisting of respective portions of the workpieces (2, 3) to be protrudingly deformed toward the die through the pressure of the self-piercing rivet (1). The cavity has a bottom surface provided with a central raised portion (29) protruding from the center of the bottom surface toward a punch. The central raised portion of the cavity has a vertical angle in the range of 90 to 160 degrees. Preferably, the central raised portion has a top formed in a spherical shape. The cavity has an approximately cylindrical outer wall (27) in the periphery thereof. The cavity has a curved inner surface extending from the top of the central raised portion to the lower end (33) of the outer wall through the bottom (35) of the cavity.

Abstract: A method of fastening at least two large-surface components together by hole-punching rivets, in which the rivets are driven through the components by rivet drivers and against dollies, and fastening the components together. The components rest on supports, and the dollies are a part of these supports; each of the rivet drivers as well as the dollies are guided unfocused to a correct position where a hole-punching rivet is to be placed.

Abstract: A riveting apparatus has a support die with a support surface. The support surface supports a rivet that extends through a circuit board and an electrical connector. The support surface has a first inclined surface, a second inclined surface, and a depression positioned therebetween. The depression receives a head of the rivet and positionally aligns the rivet with an upper tool unit as the rivet is guided across the first inclined surface toward the second inclined surface. The upper tool unit fastens the rivet to the circuit board.

Abstract: The present invention provides a novel anvil for a rivet setting machine configured to drive a rivet into a workpiece within a riveting process. The anvil has a cavity therein configured to accommodate a deformation of the rivet and the workpiece during the riveting process. The cavity is defined by a main portion configured to support the workpiece during the riveting process and a relief portion that is proximate to the main portion. The relief portion is configured to provide an area into which the workpiece and the rivet deform during the riveting process. The relief portion includes at least one relief pocket configured to maintain an area which remains unoccupied by the workpiece and the rivet throughout the entire riveting process. The relief portion does not substantially hinder the workpiece and rivet during the riveting process and allows the workpiece and rivet to freely deform during the riveting process.

Abstract: A hand-held tool for forming a rivet head at the plain end of a rivet includes an elongated handle having an elongated internal cavity with a guide wall surface extending to an adjacent guide wall surface in an insert having an end wall. The end wall is provided with a predetermined thickness and contains an aperture to house a shop head formed on the plain head of a rivet. An inertia block is slidably guided by the guide wall surfaces of the handle and insert for reciprocation between a displaced position remote from the end wall and a position for contact with the end wall. A spring located in the elongated handle urges the inertia block against an end of a rivet when protruding from the aperture in the end wall and arrests recoiling movement of the inertia block after impact with a rivet end in a direction away from the end wall.