Abstract: A press forming method for an automotive outer panel according to the present invention is a method for press forming a metal sheet 51 into an automotive outer panel 61 having a character line 63 and panel surface portions 65a and 65b by using a punch 3, a die 5, and a blank holder 7. The press forming method includes: a step of providing an elastic body 9 protruding toward the punch 3 side on a die-side forming surface portion 5b forming the panel surface portion 65a, and bringing the elastic body 9 into contact with the metal sheet 51 prior to the die 5; and a step of press forming while crushing the elastic body 9 and pressing the metal sheet 51, and the elastic body 9 is caused to protrude from the die-side forming surface portion 5b so that a frictional force of the crushed elastic body 9 and the metal sheet 51 is equal to or greater than an absolute value of a difference between tensions acting on both sides of a portion 53 corresponding to the character line 63.

Abstract: An adjustable diameter die assembly for extruding a heated and malleable workpiece being forcefully moved downstream includes a die having a first ring and a second ring spaced apart from the first ring, the die having an axial portion extending intermediate the first and second rings that defines a throughbore having an axial diameter that is adjustable. The adjustable diameter die assembly includes a piston/cylinder combination operatively coupled to the die that, when actuated, causes (1) a compression of the first and second rings toward one another such that the axial diameter is decreased or (2) a stretching of the first and second rings away from one another such that the adjustable axial diameter is adjusted, respectively.

Abstract: This torsion beam manufacturing method is for manufacturing a torsion beam including a central portion of which a cross-section orthogonal to a longitudinal direction is a closed cross-section having a substantial V-shape or a substantial U-shape at any position in the longitudinal direction, and a shape changing portion which has a connection region leading to the central portion and including a closed cross-section having a shape different from the shape of the closed cross-section of the central portion. This torsion beam manufacturing method has a compression step of thickening at least the connection region through application of a compression force in the longitudinal direction to at least the connection region of a torsion beam material to obtain the torsion beam, the torsion beam material being formed with the central portion and the shape changing portion.

Abstract: A mounting plate for forming a gas turbine engine component according to an example of the present disclosure includes, among other things, a plate body defining an abutment dimensioned to mate with a forming die. The plate body defines at least one internal cooling circuit. The at least one internal cooling circuit includes a passageway having an intermediate portion interconnecting inlet and outlet portions. The intermediate portion is dimensioned to follow a perimeter of the abutment. The intermediate portion includes a plurality of fins extending partially from a first sidewall towards a second sidewall opposed to the first sidewall. A method of forming a gas turbine engine component is also disclosed.

Abstract: A measurement device applies a pulse current or a current of a plurality of frequencies to a laminated body having a plurality of layers having different electrical conductivities. The device acquires in-plane distribution information indicating distribution of a magnetic field of a first plane outside the laminated body. A processor generates three-dimensional magnetic field distribution information indicating a three-dimensional distribution of magnetic field on an outside of the laminated body based on the in-plane distribution information, and generates information on an inside of the laminated body by processing the three-dimensional magnetic field distribution information on the outside of the laminated body. The in-plane distribution information includes information indicating response characteristics to a change in the current applied by the current applying unit.

Abstract: A method for marking a wordpieces and workpiece are disclosed. In an embodiment the method includes applying an identification to a blank in places and after applying the identification to the blank, deforming the blank to form a metal body, wherein deforming the blank comprises rolling so that a thickness of the blank changes more strongly than a width of the blank when the metal body is formed, wherein the identification remains on the metal body at least until after deforming the blank and is not destroyed by deforming the blank, and wherein the identification, both to the blank and to the metal body, has at least one of a difference in reflection or a difference in remission and an albedo difference of at least 15 percentage points in at least part of at least one of a near ultraviolet spectral region, a visible spectral region or a near-infrared spectral region.

Abstract: Methods for forming thin wall tubing into a tightly-coiled helical duct comprise selecting a thin wall tube with an outside tube diameter and a wall thickness that is less than 15% of the outside tube diameter; and bending the thin wall tube to form the tightly-coiled helical duct so that an outside duct diameter of the tightly-coiled helical duct is less than four times the outside tube diameter.

Abstract: The purpose of the present invention is to provide a method for producing a pipe material and to provide a mandrel with which resistance between a member to be processed and the mandrel during bending processing can be reduced and overall processing time can be shortened. The method for producing a pipe material includes: a step for inserting a mandrel, which is provided on the inside thereof with a flow path through which dry ice powder flows and spray holes at the tip thereof for spraying the dry ice powder, inside pipe material; a step for spraying the dry ice powder from the spray holes inside the pipe material; and a step for performing bending processing on the pipe material wherein the mandrel has been inserted.

Abstract: A method and an assembly installation for implementing the method automatically joining components, in particular of a motor vehicle-side radiator grill with a chrome frame, and/or a radiator grill of this type with a chrome strip, in an assembly installation. In a first step, a second component is positioned on a first component or a third component is positioned on the second component thus forming a complete component. In a second step, the complete component is placed in a horizontally-oriented component receiving device of the assembly installation and in a third step an installation-side stamping device is guided in the direction of the complete component in such a manner, in particular lowered vertically, that the complete component is influenced in an end position of the stamping device with a pressing force that provides a latching arrangement or pressing arrangement of the components.

Abstract: A universal radius metal forming system wherein a bottom die elastomer is used on a sheet metal bending machine or press brake. The bottom die includes a forming pad used in combination with a wear pad to form virtually any radius in any type of metal. The forming pad includes a bottom cavity that is sized according to the volumetric relationship with the press punch. The wear pad is designed and coupled to the forming pad according to the gauge and shape of the metal being bent.

Abstract: An electrohydraulic forming chamber to form a workpiece. The chamber includes a discharge frame that has an inner wall which delimits a discharge space provided to hold a volume of fluid, a female mold having a forming space which includes an impression configured to be complementary to the shape of the workpiece after deformation, and an electrohydraulic discharge system. The workpiece is placed between the discharge space and the forming space before the electrohydraulic discharge system is activated. Upon activation of the electrohydraulic discharge system, the workpiece is catapulted against the impression in the forming space and is deformed accordingly. All or part of the inner wall is provided with a non-metal coating.

Abstract: Method and apparatus are provided for processing and changing the physical characteristics of a metal workpiece into a final metal component. Predetermined processing parameters are established for achieving a final metal component. The metal workpiece is positioned securely on a support during the changing of the physical characteristics. Impacts are applied to a surface of the workpiece multiple times for achieving the final metal component while controlling the impacting with the predetermined processing parameters. A sensor is provided for continuously sensing the currently existing physical conditions of the workpiece during impacting. The predetermined processing parameters are changed into adjusted processing parameters and the impacts are changed in reaction to the currently existing physical conditions of the workpiece from the sensing and processing of the workpiece until the final metal component has been achieved.

Abstract: A device for hot stamping includes a lower mold having a shape corresponding to a bottom of a product material. An upper mold has a shape corresponding to a top of the product material and presses the product material with the lower mold. A blank holder is disposed inside the upper mold and fixes a blank between the upper mold and the lower mold. A cam has a shape corresponding to a flange of the product material and forms the flange of the product material by moving up or down along an inner side of the blank holder.

Abstract: The invention relates to a device for forming deep-drawn containers, with a mold, which has a conical shape and interacts with a stamping body, which operatively connects with a material web when the stamping body enters the mold, the stamping body containing a resilient material, at least at its outer periphery, and the stamping body having a shape on the side facing the material web, the conicity of which is less than the conicity of the mold. According to the invention it is provided that the stamping body has a slightly smaller size than the opening region of the mold, and in that when the stamping body is completely located in the mold, said stamping body has a clearance with respect to the material web, at least in the later edge region of the container.

Abstract: A method of cold forming titanium alloy sheet metal, the titanium alloy consisting of 5.5 to 6.75 wt % aluminum, 3.5 to 4.5 wt % vanadium and the balance titanium plus incidental impurities, the method comprising the steps of (a) heat treating at 700° C. for at least 30 minutes and (b) cold forming at room temperature. Step (b) may comprise bending the titanium alloy sheet metal using a press brake. Step (b) may comprise placing a neoprene rubber film or a rubber film between the titanium alloy sheet metal and a lower V of the press brake. Step (b) may comprise placing the titanium alloy sheet metal into the press brake such that the grain of the titanium alloy sheet metal is arranged at an angle to the bend axis of the press brake. The method reduces and preferably overcomes cracking of the titanium alloy sheet metal during cold forming.

Abstract: A hydroforming method for metal produces hardware having a throat in only one side and having approximately right-angled corners without causing thinning and breakage. The method includes using a working fluid to exert a liquid pressure on a metal embryo and cooperating with a push rod of a hydroforming mold to supply material from the lower edge, forcing the side sheet metals to bulge. Furthermore, by using the hydroforming mold to provide a downwardly pressing active force on the metal embryo, under feeding of the downwardly pressing active force cooperating with continuous liquid pressure, the metal embryo deforms and bulges such that each corner of the metal embryo and the wall corners of the die cavity of the hydroforming mold have approximately the same angles. Hardware, every angle of which approximates a right angle, can be obtained after removing the hydroforming mold. This method can also be used to obtain a metal box.

Abstract: A forming tool apparatus is provided for forming an article having a negative draft angle that locks the formed article within the forming tool. An insert, which is disposed within a recess defined in a forming surface of the forming tool, has a surface that cooperates with the forming surface of the forming tool to shape a metal blank into a desired final shape. In particular, the surface of the insert is shaped to define the negative draft angle feature of the formed article. Subsequent to forming the article, a linear-drive mechanism is activated to withdraw the insert away from the formed article, and thereby unlock the formed article from the tool. The formed article is then extracted from the tool along an extraction direction that is other than parallel to the direction along which the insert is driven.

Abstract: An apparatus for forming a reclosable metal can includes a flexible bladder that receives pressure from at least one end. The bladder is received in movable dies that selectively open and close about the bladder, and more particularly about a metal body received between the bladder and die. The die preferably includes thread or lug profile cavities for forming circumferentially spaced thread lugs in the can body.

Abstract: The invention relates to a device for producing a gun barrel, in which the barrel is formed from a pipe blank (1) in which barrel rifles (2) are formed against a mandrel (3) having grooves (2b) shaped as the rifles.

Abstract: A pressure sequence hydro-forming method is used to form an extruded structural tube. The extruded structural tube is placed in a hydro-forming die that is partially closed to compress the tube. The tube is filled with a hydro-forming liquid at a first pressure. The hydro-forming die is then closed and the pressure of the hydroforming fluid is increased as the hydro-forming die is fully closed. The pressure is increased to a second level of pressure to shape the tube into the desired part shape.

Abstract: A method for producing a gun barrel, in which the barrel is formed from a pipe blank (1) in which barrel rifles (2) are formed against a mandrel (3) having grooves (2b) shaped as the rifles.

Abstract: A reinforcing bar binding machine is provided with a cutting die having a wire through hole which penetrates through the die along a direction in which a wire is fed out, a blade portion adapted to move along an open plane of an opening at one end of the wire through hole to cut a terminating end portion of the wire which has passed through the wire through hole and an engagement portion adapted to be brought into engagement with a portion of the wire which lies in the vicinity of the terminating end portion thereof when the blade portion is rotated so as to bend to hold the portion lying in the vicinity of the terminating end portion.

Abstract: Disclosed is a device for producing molded articles, comprising two cross members that are interconnected using tie rods. At least one cross member (11, 12) has an annular section accommodating a pressing module. At least one passage (30) is formed between at least two supporting blocks (3) which allow the distance between the cross members (11, 12) to be adjusted.

Abstract: A hydro-forming tool for use in a method of forming a blank into a liquid filled chamber. The chamber is formed by a container ring and a moveable wall that together define a variable volume chamber for containing the liquid. The wall is moveable relative to the container ring to provide a chamber in which the volume of liquid required to back up the blank is minimized. The liquid reduces friction at the chamber entry rim. Liquid may be ported through a counter punch to hydro-form the blank into the detail forming areas.

Abstract: An apparatus and method for forming a style line with a sharp radius in a metal with lower formability than that of mild steel is disclosed. The apparatus and method use a die set with a means to back a portion of the metal having the style line formed with a material that moves with the surface of the style line as it is formed. In one embodiment an elastic member backs the metal panel, and in another embodiment a fluid medium backs the metal panel where the style line is formed. The apparatus and method achieve sharper radius style lines in metals like aluminum, advanced high strength steel, and ultra-high strength steel than a traditional hard surface die set can achieve.

Abstract: An end plunger for end feeding during a hydroforming process (such as tube hydroforming) has at least one releasable seal. The effect of the releasable seal is that it avoids pressurizing the blank in a nip area, thereby reducing friction and wear, and allowing increased end feeding with a given end feeding force. The releasable seal may be actuable, for sealing or releasing. The plunger may be modular or monolithic. A kit and method may incorporate the end plunger.

Abstract: A tool for modifying a workpiece by either trimming or joining the workpiece. The tool is an electro-hydraulic tool that uses a pulse transmitted through a liquid to trim a workpiece or to join two thicknesses of metal together. A method of trimming the workpiece includes the steps of providing a high voltage discharge in a liquid that drives a workpiece into engagement with a cutting edge of a tool steel insert. A method of joining two or more thicknesses of metal together includes the step of creating a high voltage discharge through an electrode that accelerates one panel or thickness of metal into a second panel that is held stationary by a backing plate while the first thickness of metal is accelerated into the second thickness of metal.

Abstract: A method and system for forming a part from a workpiece including a hollow portion, using a mandrel and a conventional press such as a stamping press includes filling the hollow portion of the workpiece with a mandrel material and transforming the mandrel material to form a mandrel. The mandrel material is removable from the formed part and may be recycled to form a mandrel for another workpiece.

Abstract: The inventive method involves deforming the extremities of a plate, which has a rectangular edge and is disposed between the working surface of strikers, by ultrasonic forging with the aid of the strikers, simultaneously moving the plate in a transverse direction with respect to the longitudinal axes of the strikers and turning the strikers. Each striker is provided with a groove with a curvilinear generatrix which is made on the surface thereof with a variable radius R. The width of the plate is reduced by a value ?=R(1??/4), wherein R is the variable radius value at a point where the ultrasonic forging of the plate is carried out. The circumferential speed Vcirc.S of the striker rotation is chosen, during the plate displacement, as to correspond to the above-mentioned relationship. In the device, the circumferential speed of the striker rotation is synchronized with the plate displacement velocity. The groove of the striker is designed with the variable radius R.

Abstract: An apparatus and method for manufacturing using a hydroforming process. The apparatus includes: upper and lower molds; first and second axial punches which are disposed on opposite sides of the steel substance so as to be movable towards each other and which have front surfaces configured so as to be insertable into each other; first and second pressurization cylinders which move the first and second axial punches towards each other and insert them into each other, thus forming a sealing space defined by the first and second axial punches and a pressurization space defined by the steel substance and the first and second axial punches; and a control unit which, through an oil-pressure passage formed in at least one of the first and second axial punches, supplies fluid into the pressurization space to pressurize the steel substance, thus forming the large caliber product.

Abstract: A hydromechanical forming tool is disclosed that may include electro-hydraulic forming chambers in which a stored charge circuit may be discharged through electrodes to improve the level of detail that may be formed in a blank. The hydromechanical forming tool may include a liquid chamber at the entrance to the draw chamber to reduce friction, as the blank is drawn into the draw chamber. The draw chamber may have a movable bottom wall that is moved in tandem with the punch to reduce the amount of liquid in the draw chamber and reduce the need to pump liquid into and out of the draw chamber during a hydromechanical forming tool cycle.

Abstract: A mold set for manufacturing a case is provided. The mold set comprises an upper mold having a fluid channel; a lower mold facing the upper mold; and a drawing mold disposed between the upper mold and the lower mold, wherein the mold set has a case forming space formed among the upper mold, the lower mold and the drawing mold, and the mold set has a sharp-edge forming space communicating with the case forming space, and formed between the drawing mold and the lower mold.

Abstract: Forming processes such as hot creep forming or superplastic deformation require a die former. This die former includes a lower die and an upper die within which an initial roughly shaped component is placed and then shaped by downward pressure between the die parts. Previous arrangements have included a simple stop to engage edges of the component to define position. In use, due to the nature of the forming process, movement of the component can occur, and in such circumstances it may be necessary for the operator to adjust the position of the component during the forming process. By utilising pegs about the periphery at least of leading and trailing edges of a component, a better edge definition is created, thereby reducing the requirement for interim positioning of the component in use.

Abstract: A method of manufacturing a metallic valve housing by hydroforming a tube section in a die is provided. The die includes an upper part having a stamp and a lower part having a depression. The tube section is placed in the die, filled with a liquid, and subjected to a high internal pressure. Opposite walls of the tube section in a middle portion between two tube ends is shaped in that one side of the tube section is pressed inwards transversely to the axis of the tube section by the stamp to form a concave curvature, and the opposite wall is pressed into the depression in the lower part to form a flat.

Abstract: An inventive process is provided for creating residual compressive stress at a surface of a structure without resort to custom mandrels and dangerous high-pressure fluids. The inventive process yields autofrettage of a structure such as a tube, gun barrel and the like, the structure having an outer surface and an inner surface.

Abstract: In the autofrettage process, a thick-walled workpiece (2) to undergo autofrettage is positioned in an autofrettage apparatus (1). The interior space (5) of the workpiece (2) is filled with a fluid and closed so as to be pressure-tight. The volume available to the fluid in the interior space (5) of the workpiece (2) is reduced by a displacement piston (19) which is moved into the interior space (5) of the workpiece (2) through a displacement piston opening (6) of the workpiece (2). The pressure is therefore generated in the interior space (5) of the workpiece (2).

Abstract: A method for selectively forming at least one region of a gasket sheet metal layer made of a spring steel, wherein, for the purposes of facilitating the forming process, the region of the sheet metal layer that is to be formed is heated up inductively for reducing the hardness thereof and the electromagnetic alternating field serving for the inductive heating process is concentrated onto the region that is to be formed, wherein the application time of the electromagnetic alternating field on each part of said region of the sheet metal layer that is to be formed amounts to at most approximately 2 seconds.

Abstract: An apparatus for attaching edging to a sheet has two stationary guides at each end, an upper hollow guide (8), a pair of lower guides (5), with a fixed base (4) between the lower guides. A hollow profile (1) is vertically movable, having a binding rail (2) on the underside thereof. The upper guide (8) is placed inside the profile, forming upper and lower spaces (7, 9) between the profile and the upper guide. Upper and lower flexible elements (10, 11) are provided in each space. In use, one element is filled while the other element is emptied, such that when an edging and a sheet is placed between the fixed base (4) and the binding rail, the lower element is filled to force the profile and thus the binding rail down to attach the edging. Then the upper element is filled to release the sheet with the attached edging.

Abstract: The object is to raise the yield by greatly eliminating the disposed amounts of the tube ends, prevent wrinkles due to closing the mold while applying internal pressure, cutting the plurality of steps of hydroforming and pre-processing of the tube ends, cutting the mold costs by simplifying the mold mechanism, and obtaining a hydroformed product formed with a flange along its entire length.

Abstract: A method and system for forming a part from a workpiece including a hollow portion, using a mandrel and a conventional press such as a stamping press includes filling the hollow portion of the workpiece with a mandrel material and transforming the mandrel material to form a mandrel. The mandrel material is removable from the formed part and may be recycled to form a mandrel for another workpiece.

Abstract: The object is to raise the yield by greatly eliminating the disposed amounts of the tube ends, prevent wrinkles due to closing the mold while applying internal pressure, cutting the plurality of steps of hydroforming and pre-processing of the tube ends, cutting the mold costs by simplifying the mold mechanism, and obtaining a hydroformed product formed with a flange along its entire length.

Abstract: A method and apparatus for forming flanges on a panel. The flanges may be weld flanges or hem flanges. The flanges stretch to reduce spring back and may be trimmed. The trimming operation is performed after the flange area is formed on the panel.

Abstract: A hydro-forming tool for use in a method of forming a blank into a liquid filled chamber. The chamber is formed by a container ring and a moveable wall that together define a variable volume chamber for containing the liquid. The wall is moveable relative to the container ring to provide a chamber in which the volume of liquid required to back up the blank is minimized. The liquid reduces friction at the chamber entry rim. Liquid may be ported through a counter punch to hydro-form the blank into the detail forming areas.

Abstract: A method of forming a flanged tubular member includes the steps of: positioning a tubular blank in a die; applying nominal pressure; closing the dies; and increasing pressure within the blank, thereby converting the tubular blank to a hydroformed member having the flange and a hem with a cavity therein. The die halves define: a die tubular cavity portion; a die hem cavity portion; and a die flange cavity portion. Upon closing the die halves with nominal pressure and then increasing pressure, (1) the blank is deformed within the die tubular cavity portion; (2) the flange is defined from a portion of the blank in the die flange cavity portion; and (3) at least an intermediate hem is defined in the die hem cavity portion.

Abstract: A method of manufacturing a metallic valve housing by means of hydroforming a tube section in a die including an upper part having a stamp, a lower part having a depression, the tube section being placed in the die, filled with a liquid, and subjected to a high internal pressure, and opposite walls of the tube section in a middle portion between two tube ends being shaped in that one side of the tube section is pressed inwards transversely to the axis of the tube section by means of the stamp to form a concave curvature and the opposite wall is pressed into the depression in the lower part to form a flat.

Abstract: A device for producing a pattern onto a work piece includes a die, an electromagnetic actuator and a base. The die includes a patterned surface, and the patterned surface includes a pattern. The electromagnetic actuator includes an plate body, a convex part and a strip unit connected to the plate body. The electromagnetic actuator is disposed in the base. When the electromagnetic actuator is activated while a work piece is being positioned between the patterned surface and the electromagnetic actuator, an inductive current is generated on the work piece by the electromagnetic actuator, and then a repulsive force is generated between the electromagnetic actuator and the work piece. The repulsive force causes the work piece to adhere to the patterned surface, forcing the work piece to deform against the patterned surface and to take on the shape of the pattern.

Abstract: The invention relates to a shaping tool which is used to shape a workpiece, in particular, a sheet steel component, comprising at least two shaping tool halves. Contoured regions are provided in the region of the shaping tool halves in order to give the workpiece a corresponding contour, at least in sections. Each shaping tool half has a shaping surface shell which is oriented towards the workpiece and a support shaping half. The shaping surface shell is arranged on the support shaping half and comprises a shaping surface, which is oriented towards the workpiece, and a rear side which is oriented away from the workpiece. The support shaping half comprises a contoured area which essentially corresponds to the contour of the workpiece which is to be produced and the contoured area is surrounded by a flange area. Grooves are provided in the contoured area in the region of the rear side of the shaping surface shell.

Abstract: An electro-hydraulic forming tool for forming a sheet metal blank in a one-sided die has first and second rigid rings that engage opposite sides of a sheet metal blank. The rigid rings are contained within slots on a die portion and a hydraulic force applicator portion of the forming tool. The seals are either resiliently biased by an elastomeric member or inherently resiliently biased into contact with the blank.

Abstract: The inventive method involves deforming the extremities of a plate, which has a rectangular edge and is disposed between the working surface of strikers, by ultrasonic forging with the aid of the strikers, simultaneously moving the plate in a transverse direction with respect to the longitudinal axes of the strikers and turning the strikers. Each striker is provided with a groove with a curvilinear generatrix which is made on the surface thereof with a variable radius R. The width of the plate is reduced by a value ?=R(1??/4), wherein R is the variable radius value at a point where the ultrasonic forging of the plate is carried out. The circumferential speed Vcirc.S of the striker rotation is chosen, during the plate displacement, as to correspond to the above-mentioned relationship. In the device, the circumferential speed of the striker rotation is synchronised with the plate displacement velocity. The groove of the striker is designed with the variable radius R.

Abstract: A method is disclosed for stretching magnesium-containing aluminum alloy sheet stock into intricate shapes such as are required in automotive body panels. The sheet stock, at a temperature in the range of about 400° C. to about 510° C., is stretched under the pressure of a working gas into conformance with the surface of a forming tool. The sheet forming pressure is increased continually in a controlled manner from ambient pressure to a final forming level in the range of about 250 psi to about 500 psi or higher. A portion of the sheet can experience strain rates substantially higher than 10?3 sec?1 and the forming of the sheet can be completed within 12 minutes.