With Actuated Tool Engaging Work Patents (Class 72/57)
  • Patent number: 7150170
    Abstract: An apparatus for hydraulic high-pressure forming of a sheet, the apparatus having a top tool and a bottom tool as well as at least one pressure generating unit arranged between the press ram of a mechanical press and the top tool and uses a pressurized medium from the pressure generating unit as a working fluid for hydraulic preforming of the sheet. Contact faces of the tools directly engage with the sheet surface along the clamping area thereof and act to seal off the forming area that are subjected to the working fluid solely by contact sealing.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: December 19, 2006
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Wolfgang Streubel, Norbert Austerhoff, Rafael Garcia Gomez
  • Patent number: 7124618
    Abstract: A clamp assembly for a hydroforming die includes a stationary lower bed to support a lower die half of the hydroforming die, a stationary upper bed spaced above the lower bed, at least one guide post extending between the lower bed and the upper bed, a movable slide disposed between the upper bed and the lower bed and movable along the at least one guide post to support an upper die half of the hydroforming die, a lifting cylinder operatively connected to the movable slide to move the movable slide and upper die half toward and away relative to the lower die half, at least one link mechanism connected to the upper bed and the movable slide to equalize a force on the hydroforming die, and at least one linkage cylinder operatively connected to the at least one link mechanism to activate the at least one link mechanism to prevent the movable slide and upper die half from moving away from the lower die half to keep the hydroforming die closed during a hydroforming process.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: October 24, 2006
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Mike M. Ghiran, Sanjay M. Shah, David R. Jensen, Terry A. Kent, Paul D. Larsen
  • Patent number: 7112249
    Abstract: A sheet material is gripped at its edges and hot blow formed by a pressurized working gas against a forming tool surface. The flow characteristics of the material are determined at increasing gas pressures over a range of temperature relevant to the forming operation. A predetermined pressure/time schedule is determined at a reference temperature for rapid shape formation of good parts on a continual basis. The process is then controlled as parts are thus formed by measuring the forming temperature of the parts and correcting the pressure time schedule, using the determined flow characteristics, for the actual temperature to achieve the desired shape evolution of the parts.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: September 26, 2006
    Assignee: General Motors Corporation
    Inventors: James Gregory Schroth, Mark W. Verbrugge, John Robert Bradley
  • Patent number: 7100259
    Abstract: Disclosed is a method of forming metallic composite structures The method utilizes superplastic and quickplastic formation methodologies in conjunction with the use of appended engineered metallic foams to provide energy absorbing materials.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: September 5, 2006
    Assignee: General Motors Corporation
    Inventors: Arianna T Morales, Paul E Krajewski
  • Patent number: 7096700
    Abstract: A method for performing a hydroforming operation on a hollow workpiece includes the initial step of filling the interior of the workpiece with a hydroforming fluid. The pressure exerted by the hydroforming fluid against the interior of the workpiece is below the yield strength of the workpiece so as to not change the shape of the workpiece. Then, first and second die sections of the hydroforming apparatus are closed about the workpiece. The movement of the two die sections causes some mechanical deformation of the workpiece, but the presence of the hydroforming fluid within the workpiece prevents the amount of this mechanical deformation of the hollow workpiece from being undesirably large. Thereafter, the pressure exerted by the hydroforming fluid against the interior of the workpiece is increased to above the yield strength of the workpiece. As a result, the workpiece is deformed into engagement with the first and second die sections of the hydroforming die.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: August 29, 2006
    Assignee: Dana Corporation
    Inventor: Richard A. Marando
  • Patent number: 7080535
    Abstract: A hot blow-forming apparatus includes opposed and complementary forming tools adapted for hot blow forming a surface of a heated sheet-metal workpiece against a forming surface of one of the tools. The tools are also adapted to close upon and grip a peripheral edge of the workpiece and perform work on a central portion of the workpiece to produce a formed panel. The tools incorporate an improved extraction apparatus, which includes a plurality of opposed and complementary spring-loaded extractor pads. Opposed extractor pads are spring-loaded to different levels so as to apply spring-load differentials therebetween and thereby apply different extraction forces in different locations of the resultant formed panel for distortion-free removal of the formed panel from the working surfaces of the tooling.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: July 25, 2006
    Assignee: General Motors Corporation
    Inventors: Gary A. Kruger, James G. Schroth, Richard Harry Hammar
  • Patent number: 7047779
    Abstract: A method for forming sheet metal articles, such as automotive body panels, having complex curvatures. Opposing, complementary, pre-form and finish-form tools are used in a single press. A sheet of hot blow-formable sheet metal alloy, heated to a forming temperature, is placed between the tools. The pre-forming tool is lowered to a first stage closed position thereby trapping edges of the sheet between binder surfaces of the tools. The sheet is first stretched against the pre-form tool using pressurized gas to form a pre-form that undergoes most of the metal stretching required for the final part shape. Then the finish-form tool is pivotably advanced into a second stage closed position. The pre-form is displaced away from the pre-form tool and hot plastically formed against the opposing finish-form tool with pressurized gas to obtain the final sheet metal part shape. The finish-form tool is then pivotably retracted so as to avoid die lock or part interference conditions.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: May 23, 2006
    Assignee: General Motors Corporation
    Inventors: Gary A. Kruger, Chongmin Kim, Mark G. Konopnicki
  • Patent number: 7028519
    Abstract: A method of quick-plastic-forming a component from a sheet metal blank in multiple forming stages of single-action tooling along a transfer line. The blank is transferred from a prebending station to a preforming station along the transfer line, wherein the blank is preformed by a single-action forming tool into a preform blank. The preform blank is then transferred from the preforming station to a finish-forming station along the transfer line, wherein the blank is finish-formed by a single-action forming tool into the component. The component is transferred from the finish-forming station to a cooling station along the transfer line. The transfer steps are carried out by a reciprocating transfer mechanism that simultaneously transfers the blanks and component from station to station along the transfer line.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: April 18, 2006
    Assignee: General Motors Corporation
    Inventors: Chongmin Kim, Gary A. Kruger
  • Patent number: 7021099
    Abstract: The distortion-free removal of a heat softened sheet metal part from a heated forming surface is enabled by the elevation of lift pads in the forming surface. Strategically located and sized pads are recessed in the forming surface of the hot forming tool and the pads are part of the forming surface. At the completion of the stretch forming, or other hot forming, of a sheet metal blank on the forming surface, the pads are lifted in unison, without rotating them, on lift posts by a suitable lift mechanism to carefully and uniformly strip the flexible part from the hot forming surface.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: April 4, 2006
    Assignee: General Motors Corporation
    Inventors: Edward W. Bennett, Leonard L. Pollum, Gary A. Kruger
  • Patent number: 7007531
    Abstract: A forming tool (1) for hydromechanically deep-drawing workpieces from sheet metal blanks (2), the tool comprising a water tank (3), which acts as a lower tool and can be filled with a liquid active medium (8), thus forming the drawing die. The tool is also provided with a drawing ring (10), which is located in the upper section of the water tank (3) and is sealed against a volume of the active medium lying below. The boundary of the ring aperture (11) of the drawing ring (10) forms a drawing edge for the workpiece (2). The forming tool also comprises a drawing punch (9), which can be displaced with the sheet metal blank (2) interposed, through the ring aperture (11) of the drawing ring (10) into the section containing the active medium (8), whereby the sheet metal blank is pressed onto the drawing punch (9) using a reaction pressure as the application pressure, by means of a targeted displacement of the active medium (8).
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: March 7, 2006
    Assignee: Audi AG
    Inventors: Christian Donhauser, Wolfgang Rauh
  • Patent number: 6961998
    Abstract: Hollow shafts, and particularly camshafts, are produced using an internal high-pressure forming (IHF) process. Cams and/or machine elements are mounted at intervals onto the outer surface of the hollow shaft, depending on the use of the latter, by a non-positive and/or positive fit, in a position appropriate to their function when the hollow shaft is placed in the forming tool. An element with approximately the same external diameter as the internal diameter of the hollow shaft is placed in at least one of the hollow shaft, and the hollow shaft together with the cams and/or machine elements that have been pushed onto the same and the inserted element are placed in an IHF tool. Once the IHF tool is closed, the medium is caused to act under the required high-pressure in the hollow shaft. At the same time as the medium is acting internally, at least one ram is pressed axially against at least one front face of the hollow shaft.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: November 8, 2005
    Assignee: Salzgitter Antriebstechnik GmbH & Co. KG
    Inventors: Bodo Furchheim, Franz-Josef Schleifstein
  • Patent number: 6955070
    Abstract: A device for punching work pieces in an internal high-pressure forming tool includes a punching die guided displaceably in a bore of the forming tool. The device also contains a drive with which the punching die is moved back and forth between the in-use position and the non-use position. In order to facilitate, in a simple and space-saving manner, the punching of work pieces in the internal high-pressure forming tool, the drive contains a pressure fluid and a pressure transfer device that can be elastically expanded via the pressure fluid between a base firmly attached to the tool and a punch head of the punching die. The pressure transfer device abuts a partition at least indirectly at the punch head.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: October 18, 2005
    Assignee: DaimlerChrysler AG
    Inventors: Jens Schult, Stefan Schwarz
  • Patent number: 6952941
    Abstract: An apparatus and a method for forming an article and performing a secondary operation on the article in-situ. The apparatus includes a closure and a die having a cavity. A source of pressurized gas forces a portion of a sheet into contact with a forming surface having a predetermined shape. A tool is movably connected to the apparatus and is configured to engage the sheet to perform a secondary operation while the sheet is held in compression between the closure and the die.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: October 11, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: Peter Friedman, Richard Allor, George Luckey Jr., Warren Copple
  • Patent number: 6941785
    Abstract: A pump diagnostic system and method comprising current sensing probes clamped on electrical motor leads of a pump for sensing only current signals on incoming motor power, a signal processor having a means for buffering and anti-aliasing current signals into a pump motor current signal, and a computer having a means for analyzing, displaying, and reporting motor current signatures from the motor current signal to determine pump health using integrated motor and pump diagnostic parameters.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: September 13, 2005
    Assignee: UT-Battelle, LLC
    Inventors: Howard D. Haynes, Daryl F. Cox, Donald E. Welch
  • Patent number: 6941786
    Abstract: A hydroforming system includes a dual conical tube formed from a blank. The dual conical tube has a first end, a second end and a central portion positioned between the first and the second ends. The central portion has a smaller cross sectional area than the first and the second ends. A shaping die is adapted to receive the dual conical tube, and the shaping die is subject to pressurize such that the tube substantially approximates the shape of the shaping die.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: September 13, 2005
    Assignee: Ford Global Technologies, LLC
    Inventors: Geoffrey Cooper, Corey Jarocki, Armando Joaquin, Carlos Perez
  • Patent number: 6938449
    Abstract: By using a hydraulic forming device 20, a metal plate body 11 is placed on a support section 21b with a hollow section 21a formed on a lower die 21 filled with hydraulic fluid A. Subsequently, a blank holder 23 is lowered to clamp the peripheral edge section of the placed metal plate body 11 with the support section 21b. Then, the upper die 22 is lowered relative to the lower die 21 to pressedly deform the central section of the metal plate body 11 and to compress the hydraulic fluid A to increase the fluid pressure. A rib-like convex section 12 is transferred onto the metal plate body 11 by the increased fluid pressure of the hydraulic fluid A and a formed section 22a. Further, the fluid pressure of the hydraulic fluid A is kept for a predetermined time. Then, the increased fluid pressure of the hydraulic fluid A is released.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: September 6, 2005
    Assignee: Araco Kabushiki Kaisha
    Inventors: Kenichi Kusunoki, Masanao Shiomi, Naoki Yoshioka
  • Patent number: 6923030
    Abstract: A mechanical mechanism is disclosed for supplementing the action of a pressurized working gas in hot blow forming of a sheet material. Opposing complementary heated forming tools grip the sheet material and form a shaping surface on one side of the sheet and a gas pressure chamber on the other side. An internal complementary mechanical forming device is located inside the pressure chamber. The device is operated by an internal rotatable shaft supported through the chamber defining tool wall. The internal shaft is coupled outside the tool wall to an external shaft for external activation of the mechanical forming device. The external shaft and coupling are enclosed in a housing structure that provide a pressure seal, thrust support and thermal insulation for the external activation mechanism.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: August 2, 2005
    Assignee: General Motors Corporation
    Inventors: Gary A. Kruger, Chongmin Kim, Mark G. Konopnicki
  • Patent number: 6910358
    Abstract: A method is disclosed for two-stage stretch forming of a sheet metal blank workpiece between a preform tool with a concave cavity and an opposing finish-form punch tool. Both tools are independently heated to different forming temperatures with the preform tool being hotter. Gas pressure is first applied to one side of the workpiece in the first forming stage to balloon it into the cavity of the preform tool. Gas pressure is then applied to the other side of the preformed workpiece to stretch it against the finish-form surface. The hotter preform tool enables faster forming and gas venting in the first stage. The cooler finish-form tool enables the final shaping of the part and its undistorted removal from the punch surface.
    Type: Grant
    Filed: August 25, 2003
    Date of Patent: June 28, 2005
    Assignee: General Motors Corporation
    Inventor: James Gregory Schroth
  • Patent number: 6886383
    Abstract: A method is disclosed for forming sheet metal articles, such as automotive body panels, having significant curvatures in front-to-back and side-to-side directions. Opposing, complementary, preforming and final shape forming tools are used in a single press. A sheet of superplastically or quick plastically formable sheet metal alloy, heated to a forming temperature, is first stretched against the preform tool by the final shape tool to form a preform that has experienced most of the metal stretching required for the final part shape. The preform is removed from the preform tool and formed against the opposing, final shape tool with pressurized gas to obtain the final sheet metal part shape.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: May 3, 2005
    Assignee: General Motors Corporation
    Inventors: Chongmin Kim, Gary A. Kruger, Mark G. Konopnicki, Richard Murray Kleber, Michelle R. Goff
  • Patent number: 6880377
    Abstract: A method is disclosed for forming sheet metal articles, such as automotive body panels, having significant curvatures in front-to-back and side-to-side directions. Opposing, complementary, preforming and final shape forming tools are used in a single press. A sheet of superplastically or quick plastically formable sheet metal alloy, heated to a forming temperature, is first stretched against the preform tool using pressurized gas to form a preform that has experienced most of the metal stretching required for the final part shape. The preform is removed from the preform tool and formed against the opposing tool with pressurized gas to obtain the final sheet metal part shape.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: April 19, 2005
    Assignee: General Motors Corporation
    Inventors: Chongmin Kim, Gary A. Kruger, Mark G. Konopnicki, John Norman Johnson, James Gregory Schroth, Michelle R. Goff
  • Patent number: 6865917
    Abstract: A method and tool for forming a hem flange pre-hem and a final hem on a sheet metal panel wherein elastomeric tooling elements are used to apply radial compression during a forming operation. The elastomeric tooling elements are compressed and apply pressure to a side of the sheet metal panel, for example an aluminum panel, that is stretched during a forming process step. A foil layer may be placed between the sheet metal blank and the elastomeric tooling element to reduce friction and further improve forming performance.
    Type: Grant
    Filed: March 27, 2003
    Date of Patent: March 15, 2005
    Assignee: Ford Motor Company
    Inventors: Sergey Fedorovich Golovashchenko, Sergey Sergeyevich Kolesov, Andrei Viktorovich Vlassov, Laurent Bernard Chappuis
  • Patent number: 6843089
    Abstract: The present invention provides a method of embossing or imprinting patterns in the surface of a sheet metal article using superplastic forming at suitable SPF temperatures. A template having a pattern is interposed between a forming tool and a sheet metal blank. Gas pressure is applied to the sheet metal blank. This pressure forces the sheet metal against the surface of the lower forming tool having the template there between. The sheet metal blank is stretch formed according to the contours of the surface of the lower forming press and the template. The embossed and shaped sheet metal part is then removed from the forming tool.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: January 18, 2005
    Assignee: General Motors Corporation
    Inventors: Paul Edward Krajewski, George M. Barton, Gary A. Kruger
  • Patent number: 6843088
    Abstract: Apparatus and method for hot blow-forming an article from a blank of sheet metal. Simultaneously, a surface of the blank of sheet metal is formed against a form tool body that partially defines a forming surface and against a form tool insert that also partially defines the forming surface and that is positioned within a recess of the form tool body such that a lateral gap is defined between the form tool insert and form tool body. Opposed projections are provided on upper surfaces of the form tool insert and the form tool body adjacent the gap. The projections create a raised portion on the sheet metal panel that corresponds to the gap. The raised portion is removed flush with respect to a visible surface of the article.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: January 18, 2005
    Assignee: General Motors Corporation
    Inventors: Gary A. Kruger, Mark G. Konopnicki, Chongmin Kim
  • Patent number: 6837088
    Abstract: A flask and tool assembly includes a forming tool insert that is housed within an insulated flask having four vertical sides. An insulation enclosure surrounds the flask and the flask contains a heater plate for contacting the bottom of the forming tool insert. The tops of the sides of the flask provide surfaces for gripping bottom edges of a sheet metal blank to be formed. A cover for the tool-containing flask provides complementary gripping surfaces for top edges of the sheet metal blank and defines a chamber above the sheet metal blank for pressurized forming gas. A peripheral seal underlies the sheet metal blank and bridges a space between the outer side surfaces of the forming tool insert and the inner surfaces of the sides of the flask, thereby obviating the need to provide a precision fit between the flask and forming tool insert.
    Type: Grant
    Filed: March 10, 2004
    Date of Patent: January 4, 2005
    Assignee: General Motors Corporation
    Inventors: Richard Murray Kleber, Edward W. Bennett, Richard Harry Hammar
  • Patent number: 6832501
    Abstract: The invention is for a method to produce components from a blank made of deep-drawable material using a free-flowing action medium. The method consists in clamping the blank in a forming device in which the action medium applies a pressure to the blank, preforming the blank be elevating the pressure exercised by the action medium in restricted areas of the blank and finish forming the preformed blank with a forming tool.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 21, 2004
    Assignee: Thyssenkrupp Stahl AG
    Inventors: Tino Gruszka, Franz-Josef Lenze
  • Patent number: 6820449
    Abstract: An apparatus for making hollow bodies, preferably components made from blanks, includes a press table, a slide movable upwardly and downwardly relative to the press table, a tool upper part connected to the upwardly and downwardly movable slide for joint movement therewith; a two-part tool lower part fixed on the press table, and additional tools integrated in the apparatus.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: November 23, 2004
    Inventors: Michael Seifert, Thomas Werle
  • Patent number: 6807839
    Abstract: A method cold folds a hollow tube of magnesium material. The method includes providing an inner rib at opposite sides of a hollow square tube made of magnesium material, accommodating the square tube by having opposed ends of the square tube received in an upper portion guide member of a female mold, in an inner portion of the square tube received in a lower portion protection member of a male mold, and lowering the male mold to fold the square tube by the combination of a curved surface portion of the male mold and a curved surface of the female mold.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: October 26, 2004
    Inventor: Tutomu Takamatu
  • Patent number: 6805011
    Abstract: A force transducer is inserted into a small boring inside a test object. Inside the boring, it can measure the elastic extensions caused by the surrounding stress matrix. The force transducer is provided in two parts. Both parts are provided with a conical inner boring or conical outer periphery in such a manner that they can be held inside the boring of the test object by a tractive force. In order to span a large tolerance zone, the outer part is axially provided with multiple slits on both sides. The outer part is provided with a polygonal shape and thereby detects the deformations to be measured, not over the entire periphery, but it records theres via the contacts axially oriented through the axial lines. The extension is integrated in a peripheral direction between the contacts and is transferred into the inner part.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: October 19, 2004
    Assignee: Bundesrepublik Deutschland vertreten durch das Bundesministerium für Wirtschaft und Arbeit, dieses vertreten durch den Präsidenten der Physikalisch-Technischen Bundesanstalt
    Inventors: Falk Tegtmeier, Manfred Peters
  • Publication number: 20040187535
    Abstract: A method and tool for forming a hem flange pre-hem and a final hem on a sheet metal panel wherein elastomeric tooling elements are used to apply radial compression during a forming operation. The elastomeric tooling elements are compressed and apply pressure to a side of the sheet metal panel, for example an aluminum panel, that is stretched during a forming process step. A foil layer may be placed between the sheet metal blank and the elastomeric tooling element to reduce friction and further improve forming performance.
    Type: Application
    Filed: March 27, 2003
    Publication date: September 30, 2004
    Applicant: FORD MOTOR COMPANY
    Inventors: Sergey Fedorovich Golovashchenko, Sergey Sergeyevich Kolesov, Andrei Viktorovich Vlassov, Laurent Bernard Chappuis
  • Patent number: 6776953
    Abstract: The invention relates to a process and apparatus for the forming of a hollow body. The process includes providing a forming mold comprising an upper mold and a lower mold which form a mold cavity having a cross-sectional contour in a closed state of the forming mold. The upper mold includes a roller. The hollow body is placed between the upper mold and the lower mold in an area of the mold cavity. The hollow body is preprofiled by moving at least one of the upper mold and the lower mold into the closed state at which time the roller comes into frictional contact with a surface of the hollow body running at an acute angle with respect to a direction of the movement of the at least one upper mold and lower mold. The preprofiled hollow body is then formed into a final shape corresponding to the cross-sectional contour of the forming mold by applying a hydraulic internal pressure into the preprofiled hollow body and expanding the hollow body while the upper mild and the lower mold are in the closed state.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: August 17, 2004
    Assignee: DaimlerChrysler AG
    Inventors: Thomas Hulsberg, Thorsten Sternal
  • Patent number: 6739166
    Abstract: A method of forming a tubular member with at least one flange includes the steps of providing a tubular member, expanding at least one portion of the tubular member, and positioning the tubular member between open die halves. The method includes the steps of applying at least nominal internal hydraulic pressure to the tubular member. The method further includes the steps of progressively closing the die halves to progressively deform the tubular member and progressively expel the at least one portion of the tubular member to define a flange comprised of wall portions of the tubular member engaging one another. The method includes the steps of increasing the hydraulic pressure to expand and conform the tubular member. The method also includes the steps of separating the die halves and removing the tubular member having a flange from the die.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: May 25, 2004
    Assignee: General Motors Corporation
    Inventor: Sanjay M. Shah
  • Publication number: 20040083784
    Abstract: A method is disclosed for forming sheet metal articles, such as automotive body panels, having significant curvatures in front-to-back and side-to-side directions. Opposing, complementary, preforming and final shape forming tools are used in a single press. A sheet of superplastically or quick plastically formable sheet metal alloy, heated to a forming temperature, is first stretched against the preform tool by the final shape tool to form a preform that has experienced most of the metal stretching required for the final part shape. The preform is removed from the preform tool and formed against the opposing, final shape tool with pressurized gas to obtain the final sheet metal part shape.
    Type: Application
    Filed: November 4, 2002
    Publication date: May 6, 2004
    Inventors: Chongmin Kim, Gary A. Kruger, Mark G. Konopnicki, Richard Murray Kleber, Michelle R. Goff
  • Publication number: 20040079128
    Abstract: By using a hydraulic forming device 20, a metal plate body 11 is placed on a support section 21b with a hollow section 21a formed on a lower die 21 filled with hydraulic fluid A. Subsequently, a blank holder 23 is lowered to clamp the peripheral edge section of the placed metal plate body 11 with the support section 21b. Then, the upper die 22 is lowered relative to the lower die 21 to pressedly deform the central section of the metal plate body 11 and to compress the hydraulic fluid A to increase the fluid pressure. A rib-like convex section 12 is transferred onto the metal plate body 11 by the increased fluid pressure of the hydraulic fluid A and a formed section 22a. Further, the fluid pressure of the hydraulic fluid A is kept for a predetermined time. Then, the increased fluid pressure of the hydraulic fluid A is released.
    Type: Application
    Filed: October 15, 2003
    Publication date: April 29, 2004
    Inventors: Kenichi Kusunoki, Masanao Shiomi, Naoki Yoshioka
  • Publication number: 20040074273
    Abstract: A method is disclosed for forming sheet metal articles, such as automotive body panels, having significant curvatures in front-to-back and side-to-side directions. Opposing, complementary, preforming and final shape forming tools are used in a single press. A sheet of superplastically or quick plastically formable sheet metal alloy, heated to a forming temperature, is first stretched against the preform tool using pressurized gas to form a preform that has experienced most of the metal stretching required for the final part shape. The preform is removed from the preform tool and formed against the opposing tool with pressurized gas to obtain the final sheet metal part shape.
    Type: Application
    Filed: October 17, 2002
    Publication date: April 22, 2004
    Inventors: Chongmin Kim, Gary A. Kruger, Mark G. Konopnicki, John Norman Johnson, James Gregory Schroth, Michelle R. Goff
  • Patent number: 6708543
    Abstract: A sheet metal formed thereon with a number of spaced projections, wherein the projections are formed by the steps of positioning the sheet metal between a female die formed with a number of spaced recesses at one surface thereof and a male die formed with a concavity to be coupled with the female die and a number of spaced projections located at the bottom of the concavity to correspond with the recesses of the female die and pressing the sheet metal under existence of hydraulic fluid between the sheet metal and the concavity of the male die.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: March 23, 2004
    Assignee: Araco Kabushiki Kaisha
    Inventors: Naoki Yoshioka, Tsuyoshi Takahashi, Yuichi Yagami
  • Patent number: 6684475
    Abstract: A large dimension hollow body such as a fuel tank is formed from cold deformable sheet metal by cutting a sheet metal blank of a conformation matching the hollow structure to be formed and which has a nonuniform cross section between its ends. The sheet metal blank is then formed into a three-dimensional shape closed at one end and subjected to hydrostatic forming, whereupon the other end is closed optionally after insertion of an object to be received in the tank such as a fuel pump. The welding of the edges of the blank together and the application of the caps can produce pressure-tight weld seams and can be effected by laser-beam welding or tungsten inert gas welding.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: February 3, 2004
    Assignee: HDE Solutions GmbH
    Inventors: Stefan Geissler, Karl Norbert Lohmann, Theodor Ostermann, Matthias Adolph
  • Patent number: 6675620
    Abstract: A process for the manufacture of a large area sheet metal part, in particular a body component for a vehicle, from a flat blank, provides that one sided pressurization with an active medium in a forming tool gives the flat blank a prestretched preform, and that then the preform, removed from the forming tool, is formed into the final shape in a separate deep drawing tool.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: January 13, 2004
    Assignee: Dr. Ing. H.C.F. Porsche AG
    Inventors: Rolf Heyll, Robert Koehr
  • Patent number: 6675621
    Abstract: Superplastic forming tools and method in which pairs of stacked metal blanks are serially loaded between heated forming dies that are moved to a closed position on each of the pair of blanks so that a partial perimeter gas seal is established therebetween. A pressure wedge is then introduced between the two blanks along one edge of the pair to act as a stopper or air seal to complete perimeter sealing thereof. The pressure wedge also establishes the operative position of a gas injection port, which directs pressurized air interiorly of the completed perimeter seal of the pair of blanks to force the blanks in opposite direction for the superplastic forming of a pair of discrete parts. The wedge and forming dies are then opened for the removal of a pair of formed parts and for the subsequent loading of additional pairs of stacked sheets for their simultaneous superplastic forming into pairs of parts.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: January 13, 2004
    Assignee: General Motors Corporation
    Inventor: Richard Murray Kleber
  • Patent number: 6672121
    Abstract: A method is disclosed for forming a hem flange in an aluminum alloy sheet during the forming of the sheet into a panel that is intended to be attached to a second panel by hemming. The hem flange is formed by fluid pressure over a small radius tool portion to bend the flange from the sheet material and stretch the flange material below the bend to form a thinned hemline valley in the material. The original bend and thinned valley cooperate during the folding of the flange around the second panel to form a flat pinched hem without cracking or fracturing the flange material.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: January 6, 2004
    Assignee: General Motors Corporation
    Inventors: John E. Carsley, Chongmin Kim, John Robert Bradley, George K. Nurminen
  • Patent number: 6634198
    Abstract: In a method and a device for producing a circumferentially closed hollow profile, a hollow-profile blank is expanded by fluidic internal high pressure in an internal high-pressure forming tool, after which the hollow-profile blank assumes the final shape of the hollow profile. In order to make it possible in a simple manner to have a production of a hollow profile in which process reliability is ensured to a sufficient extent even in the case of high expansions of the hollow profile (higher than or equal to the breaking elongation of the material), during expansion, the hollow-profile blank is supported, on at least one partial circumferential region, by at least one diaphragm fastened to the inside, facing the blank, of the tool and capable of being acted upon by a controllable pressure acting from outside, the diaphragm shifting back elastically as expansion progresses, with the supporting pressure acting on the diaphragm being reduced at the same time.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: October 21, 2003
    Assignee: DaimlerChrysler AG
    Inventor: Kai-Uwe Dudziak
  • Patent number: 6622539
    Abstract: In order to provide a deep-drawing method, with which a drawn part is arranged in a deep-drawing die between a first deep-drawing die part and a second deep-drawing die part and is formed by way of relative movement of the deep-drawing die parts in relation to one another, which—particularly for carrying out several consecutive drawing processes—is more time and energy saving than the known deep-drawing methods, it is suggested that a pressure variable with time during the drawing process be generated selectively at a limited pressure section of one of the deep-drawing die parts, this pressure pressing a section of the drawn part abutting on the pressure section against the respectively other deep-drawing die part.
    Type: Grant
    Filed: January 10, 2002
    Date of Patent: September 23, 2003
    Assignee: Blanco GmbH + Co KG
    Inventors: Josef Hartzinger, Torsten Krachhudel, Franz Kaderabek
  • Publication number: 20030159484
    Abstract: A method for producing components from a blank (1) made of a reshapable material, particular steel, in which the blank (1) is supported by a fluid cushion (F) against a shaping tool (5) during the deformation, and a device particularly intended for performing this method are disclosed. In the course of the method, the blank (1) is reshaped into an intermediate shape using the tool (5). Subsequently, the blank (1) deformed into the intermediate shape is locally deformed using a counter mold piece (6) which is moved against the blank (1) against the action direction (R) of the tool (5). In this way, exactly shaped components may be produced cost effectively without the danger of reduction in quality.
    Type: Application
    Filed: February 18, 2003
    Publication date: August 28, 2003
    Inventors: Tino Gruszka, Hartwig Rosen
  • Publication number: 20030140672
    Abstract: The present invention relates to a method for producing components from a blank (P1-P4) made of a deep-drawable material, particularly steel using a free-flowing action medium. In the course of this method, the blank (P1-P4) is clamped in a forming device (U1, U2) and an action medium is applied to it. The blank (P1-P4) is then preformed by elevating the pressure (P) exercised by the action medium in a region of the blank (P1-P4) which is restricted to a section (V1, V2) of the blank surface and which partially covers the surface section (B1, B2) of the blank (P1-P4) from which the final form of the component is generated. Subsequently, the preformed blank (P1-P4) is finish formed using a forming tool (F1, F2). In this way, components having complex shapes may be produced with optimum exploitation of the properties of the material used.
    Type: Application
    Filed: September 30, 2002
    Publication date: July 31, 2003
    Inventors: Tino Gruszka, Franz-Josef Lenze
  • Patent number: 6588244
    Abstract: A process for hydroforming sheet metal, in which a blank (1) is secured with the help of a blank holder (2′, 2″, 2′″) on a matrix (4′) provided with a cavity (3′) for stamping the blank (1) with the help of a die (5′, 5″, 5′″) entering the matrix, characterized in that during the stamping phase, the play between the die (5′, 5″, 5′″) and the blank holder (2′, 2″, 2′″) is confined within a range of values preventing, between the die and matrix, the formation of a fold, as a function of one and/or the other of the following parameters: pressure of fluid in the cavity (3′) of the matrix (4′), and position of the die (5′, 5″, 5′″) relative to the matrix.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: July 8, 2003
    Assignee: Airbus France
    Inventor: Lucien Chevalier
  • Patent number: 6584821
    Abstract: A pair of self-aligning non-pinching hydroforming dies have fingers and slots which are operable during closure of the dies on a tubular part to effect precise alignment of the dies as they are pressed together to form a hydroforming cavity about the part so that the part is not pinched between mating surfaces of the dies during their closure on the part. The fingers are further capable of mechanically straightening and/or bending the part, if need be, to prevent pinching of the part during die closure. The fingers are also capable of mechanically forming a round tubular part to a non-round cross-section region of the die cavity as the dies close to help form the part as well as prevent pinching of this section. With all such mechanical forming operations by the action of the fingers on the part performed prior to the hydroforming of the part in the die cavity.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: July 1, 2003
    Assignee: General Motors Company
    Inventors: Mircea M Ghiran, Spyros Pete Mellas, Paul C Oberski
  • Patent number: 6581263
    Abstract: A process and a device produces an assembly linkage on a hollow profile which is shaped for the installation of the assembly part by internal high-pressure remodeling. In order to achieve the shaping of an assembly linkage in a component space-saving, for a subsequent assembly correctly positioned, and with regard to its contour exactly fitted to the assembly part, in simple manner and even with high degrees of remodeling in a secure process, the hollow profile, under internal pressure, which is smaller than the remodeling pressure, is indented at the place of the to-be-produced assembly linkage by a die and by forming a rough contour. Afterward, while the die remains in this indenting position, a fluid high pressure is created in the hollow profile. Thereby, the hollow profile sides surrounding the die are molded to the external contour of the die, and that after releasing the fluid high pressure and the subsequent removal of the die, the finished trough-shaped assembly linkage is released.
    Type: Grant
    Filed: August 3, 1998
    Date of Patent: June 24, 2003
    Assignee: DaimlerChrysler AG
    Inventors: Pierre Bonny, Thomas Huelsberg
  • Patent number: 6581428
    Abstract: The present invention provides a method and apparatus for forming a sheet of ductile material by superplastic forming. Excessive wrinkling is prevented in the present invention by providing a method and apparatus which controls the amount of material flow during the forming process.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: June 24, 2003
    Assignee: Ford Motor Company
    Inventor: Peter A. Friedman
  • Patent number: 6578399
    Abstract: A die and a stationary member of resilient gas permeable composition are adapted to receive between them a three-dimensional honeycomb core article. The die includes an array of elongated mutually parallel translating pins, each terminating at a tip end and arranged in a matrix for longitudinal movement between retracted and extended positions. The stationary member includes a receiving surface facing and laterally coextensive with the tip ends of the translating pins. The tip ends are engageable with first end surface of the article, the receiveing surface of the stationary member being engageable with a second end surface of the article.
    Type: Grant
    Filed: September 9, 1999
    Date of Patent: June 17, 2003
    Assignee: Northrop Grumman Corporation
    Inventors: Edwin Gerard Haas, Robert Charles Schwarz, John M. Papazian
  • Patent number: 6519992
    Abstract: A method of operating a metal forming press in which in a rigid press frame a workpiece is preloaded against a tool by means of a hold-down force, with at least one ram tool applying a ram force in parallel with the hold-down force, and closing cylinder forces being applied opposite to the ram force and the hold-down force, and a water chamber die being formed in the tool, whereby water chamber die forces can act on the workpiece, characterized in that the disturbing force resulting from the application of the ram force is determined and compensated by a change in the closing cylinder forces.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: February 18, 2003
    Inventor: Konrad Schnupp
  • Patent number: 6516646
    Abstract: A device for manufacturing a hollow body from two plates. The device includes an internal high pressure forming tool having an interior surface defining a mold chamber corresponding to a shape of the hollow body. The forming tool being arranged to receive two plates resting against each other. An expansion lance is insertable between the plates via an axial drive, and the expansion lance and the axial drive forming a pushing plunger. The expansion lance has a pinching section along a circumferential contour, and the plates to be pinched are arranged between the pinching section and the forming tool. The expansion lance includes a feed bore communicable with a high pressure fluid source. The expansion lance defines an axial stop to abut axial edges of the plates. The axial stop has a radial periphery which is smaller than that of the mold chamber.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: February 11, 2003
    Assignee: DaimlerChrysler AG
    Inventors: Wilhelm Arns, Arndt Birkert, Matthias Schroeder