Structural Bond Evaluation Patents (Class 73/588)
  • Patent number: 8011248
    Abstract: Methods, systems, and computer program products for determining a property of construction material. According to one aspect, a material property gauge operable to determine a property of construction material is disclosed. The gauge may include an electromagnetic sensor operable to measure a response of construction material to an electromagnetic field. Further, the electromagnetic sensor may be operable to produce a signal representing the measured response by the construction material to the electromagnetic field. An acoustic detector may be operable to detect a response of the construction material to the acoustical energy. Further, the acoustic detector may be operable to produce a signal representing the detected response by the construction material to the acoustical energy. A material property calculation function may be configured to calculate a property value associated with the construction material based upon the signals produced by the electromagnetic sensor and the acoustic detector.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: September 6, 2011
    Assignee: Troxler Electronic Laboratories, Inc.
    Inventor: Robert Ernest Troxler
  • Publication number: 20110209547
    Abstract: A device for checking, measuring and monitoring by ultrasound a hot weld seam between two metal parts, of the type including at least one ultrasonic transmitter. The device includes a shoe equipped with a planar face which is suitable for being in contact with a wall of one of the two parts and includes a housing for maintaining the ultrasonic transmitter in a predetermined orientation in relation to the wall, a cooling system for cooling the ultrasonic transmitter to a temperature below its operating temperature limit, and distributor for depositing and distributing a coupling product between the base plate of the ultrasonic transmitter and the wall.
    Type: Application
    Filed: July 29, 2009
    Publication date: September 1, 2011
    Applicant: AREVA NP
    Inventors: Sébastien Revoirard, Emmanuel Futin
  • Patent number: 7984649
    Abstract: A panel inspection apparatus includes a resonant frequency extracting unit for extracting a plurality of resonant frequencies of a panel, a resonant frequency selecting unit for selecting a combination of resonant frequencies consisting of two resonant frequencies A and B with different vibration propagation paths among the extracted plurality of resonant frequencies, a non-defective range generating unit for generating a non-defective range on a coordinate system in which resonant frequencies A and B are taken on coordinate axes by statistically processing a set of the resonant frequencies A and B selected for each of a plurality of non-defective panels determined as non-defective in advance, and a panel quality determining unit for determining whether the quality of the panel to be inspected is good based on comparison between resonant frequencies A and B selected for the panel to be inspected and the non-defective range generated by the non-defective range generating unit.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: July 26, 2011
    Assignee: Honda Motor Co., Ltd.
    Inventors: Ichiro Kono, Kenzo Takeda, Shin Yoshida
  • Publication number: 20110146408
    Abstract: An apparatus for pass/fail determination of bonding used in a bonding apparatus, includes: an ultrasonic horn configured to vibrate longitudinally in resonance with the vibration of an ultrasonic vibrator; a capillary attached at an anti-node of the vibration of the ultrasonic horn; a flange provided at a node of the vibration of the ultrasonic horn; a bonding arm; and a load sensor attached between the center of rotation of the bonding arm and a flange mounting surface in an offset manner from a longitudinal central axis of the ultrasonic horn, in which a load on the capillary in the direction toward and away from the bonding target is continuously detected by using the load sensor during bonding operation and the maximum value of the detected load is defined as an impact load to determine pass/fail of the bonding based on the impact load, thereby allowing a mid-bonding pass/fail determination.
    Type: Application
    Filed: January 13, 2011
    Publication date: June 23, 2011
    Applicant: SHINKAWA LTD.
    Inventors: Nobuyuki Aoyagi, Kohei Seyama
  • Publication number: 20110146407
    Abstract: A method for characterizing a defect of a defective heat fusion joint connecting two pipe segments in which the time of flight of an ultrasonic waveform reflected off an exterior surface of a heat fusion joint fitting connecting the two pipe segments or reflected off an interior wall of one of the pipe segments at a plurality of locations around the circumference of the heat fusion joint fitting is measured to determine the minimum and maximum times of flight, which correspond to the maximum and minimum combined wall thicknesses of the heat fusion joint fitting connecting the pipe segments and the pipe segment wall. If the difference between the minimum and maximum combined wall thicknesses as determined from the measured times of flight is equal to or greater than a predetermined amount, then the heat fusion joint is defective and possibly unacceptable for use, requiring a second set of time-of-flight measurements to characterize the nature of the defect.
    Type: Application
    Filed: December 22, 2009
    Publication date: June 23, 2011
    Applicant: GAS TECHNOLOGY INSTITUTE
    Inventors: James Emerson Huebler, Maurice Givens
  • Publication number: 20110138918
    Abstract: A method of assessing bolted joint integrity. A guided wave is sent through a structure containing at least one bolted joint. The guided wave that is subsequently propagated through the structure and interacted with the bolted joint is measured to obtain a measured result. At least one parameter of the guided wave after its travel through the structure, and after having been affected by a nonlinear acoustic behavior of the bolted joint, is analyzed. Either at least one guided wave parameter is compared to a wave propagation pattern of the bolted joint at a correct torque level, or variation of at least one guided wave parameter is compared, to determine changes in wave propagation time and/or wave propagation shape. An incorrect torque level of the bolted joint is inferred from any changes that are determined.
    Type: Application
    Filed: December 14, 2010
    Publication date: June 16, 2011
    Applicant: New Mexico Technical Research Foundation
    Inventors: Andrei N. Zagrai, Derek Doyle
  • Publication number: 20110118991
    Abstract: A multi-frequency bond-testing system using acoustic probes in conjunction with NDT/NDI inspection instruments. Bond-testing of test objects is carried out at multiple discrete frequencies to produce a single, combined amplitude C-scan. Alternatively, or in combination, the system provides a single, combined phase C-scan to enable proper interpretation of the C-scans. Amplitude and/or phase readings on test objects are normalized at the selected frequencies relative to tests performed on a defect-free object at those frequencies. In this manner, the non-linear behavior of a bond-testing probe over a frequency range chosen for a given inspection is compensated for. The invention enables providing more easily interpretable and sharper images which enable a more reliable and faster reading and identification of defects in the test objects.
    Type: Application
    Filed: November 18, 2009
    Publication date: May 19, 2011
    Inventors: Benoit LEPAGE, Jason HABERMEHL
  • Patent number: 7926349
    Abstract: A method of detecting defects in a welded metal structure, comprising mounting an ultrasonic transducer at or adjacent to a weld seam, and emitting ultrasonic signals so that the signals are propagated in the weld seam acting as a wave guide, and detecting reflections of the signals that may be indicative of defects in or adjacent to the weld seam. Waveguiding occurs within the weld principally because it is thicker than the plate, and thus the phase velocity in the plate is greater than that in the weld. This results in total internal reflection within the weld. In addition, an evanescent wave propagates in a region adjacent to the weld. The common problem with non destructive testing of excitation and reception of unwanted modes is greatly reduced, since it has been found that for certain frequency regions, transmitted waves will propagate only in a single mode at a predetermined frequency. As preferred the fundamental symmetric Lamb wave mode S0 is employed.
    Type: Grant
    Filed: December 13, 2006
    Date of Patent: April 19, 2011
    Assignee: BAE Systems PLC
    Inventor: Jeffrey Paul Sargent
  • Publication number: 20110016975
    Abstract: Methods and apparatus for measuring, in-situ, at least one characteristic of a bonding process between a material sheet and a substrate, include: producing acoustic signals in response to acoustic energy within at least one of the material sheet and the substrate proximate to a bonding interface between the material sheet and the substrate; and deriving the at least one characteristic of the bonding process from the acoustic signals.
    Type: Application
    Filed: July 24, 2009
    Publication date: January 27, 2011
    Inventors: Gregory Scott Glaesemann, Jessica Danielle Maurer, Johannes Moll, Jayantha Senawiratne
  • Publication number: 20100326196
    Abstract: Disclosed is a welding inspection method which does not require the inspector to be highly skilled, does not require waiting for the spot welded part to cool off, and with which the probe is not consumed or damaged. A probe temporarily mounted close to the welded part on the surface of a metal plate emits ultrasonic waves from an oblique direction with respect to the boundary surfaces between a plurality of metal plates. At this time, the probe is temporarily mounted at the position where the incident ultrasonic waves pass through the welded part at the boundary between the plurality of metal plates in an oblique direction with respect to the boundary surface. Also, a display processing means displays the intensity of the refrected ultrasonic waves. Alternatively, the display processing means displays the details of the detection result estimated based on the intensity of the reflected ultrasonic waves.
    Type: Application
    Filed: January 19, 2009
    Publication date: December 30, 2010
    Applicant: HINO MOTORS, LTD.
    Inventor: Hiroshi Fukuda
  • Publication number: 20100242608
    Abstract: An example electrode cap includes a bored portion of an electrode cap. The bored portion establishes a bore that extends longitudinally from one end of the electrode cap and terminates at a surface having a radius relative to the longitudinal axis. A tip portion of the electrode cap extends from the surface toward another end of the electrode cap. An example method of maintaining a focal point of an ultrasonic wave includes propagating an ultrasonic wave from a transducer through a bore and a tip portion of an electrode cap and receiving a reflection of the ultrasonic wave. The method further includes determining information about a welded area using the reflection and adjusting a radius of a surface of the electrode cap to position a focal point of the ultrasonic wave within the tip portion.
    Type: Application
    Filed: March 18, 2010
    Publication date: September 30, 2010
    Inventors: Roman Gr. Maev, Andriy M. Chertov
  • Patent number: 7789286
    Abstract: A method and apparatus for evaluating the size and/or quality of a spot weld. The apparatus includes a two-dimensional array of ultrasonic transducers arranged with a delay line for positioning adjacent a surface of a weld. A layer of gel is placed between the delay line and the weld surface. The array of transducers emit ultrasonic waves that pass into the weld. The reflected waves are received by the transducers and relayed to a central processing unit that analyzes the time delay, amplitude, and amplitude attenuation to calculate the border of the weld nugget, the thickness of the welded material, the thickness of the gel layer, and other factors contributing to weld quality.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: September 7, 2010
    Assignee: Chrysler Group LLC
    Inventors: Roman Gr. Maev, Frank J Ewasyshyn, Serguei A Titov, John M Paille, Elena Yu Maeva, Alexey A Denisov, Fedar M Seviaryn
  • Publication number: 20100218589
    Abstract: A method for configuring an array of transducers in an ultrasonic test apparatus for detecting flaws in welds connecting the edges of metal bodies such as plates or pipelines. The method comprising: providing geometrical data of the bevelled edges of the bodies before being welded; identifying different facets of the geometry of the edges; providing geometrical data of a reference plate including a reflector; selecting the angles; and the positions of the transducers in accordance with the geometry of the edges; mounting the transducers to a scanning mechanism in accordance with the selections made; connecting the transducers to at least one control unit for transmitting ultrasound and receiving echo signals by means of the transducers and subsequently calibrating by means of the reference plate the positions of the transducers relative to the scanning mechanism and calibrating gain and gate settings by means of the reference plate.
    Type: Application
    Filed: December 3, 2007
    Publication date: September 2, 2010
    Inventor: Frederik Hendrik Dijkstra
  • Patent number: 7775415
    Abstract: A method and apparatus for evaluating the size and/or quality of a spot weld. The apparatus includes a two-dimensional array of ultrasonic transducers arranged with a delay line for positioning adjacent a surface of a weld. A layer of gel is placed between the delay line and the weld surface. The array of transducers emit ultrasonic waves that pass into the weld. The reflected waves are received by the transducers and relayed to a central processing unit that analyzes the time delay, amplitude, and amplitude attenuation to calculate the border of the weld nugget, the thickness of the welded material, the thickness of the gel layer, and other factors contributing to weld quality.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: August 17, 2010
    Assignee: Chrysler Group LLC
    Inventors: Roman Gr. Maev, Frank J Ewasyshyn, Serguei A Titov, John M Paille, Elena Yu Maeva, Alexey A Denisov, Fedar M Seviaryn
  • Patent number: 7770454
    Abstract: A system for evaluating the integrity of a bonded joint in an article includes a laser configured in a laser shock processing arrangement to perform a laser shock processing treatment on the article. A beam delivery system employs an articulated arm assembly to communicate the radiant energy emitted by the laser to a process head proximate the article. The laser shock processing treatment causes the formation of shockwaves that propagate through the article, inducing internal stress wave activity that characteristically interacts with the bonded joint. A sensor detects a stress wave signature emanating from the article, which is indicative of the integrity of the bond. A detector such as a non-contact electromagnetic acoustic transducer provides a measure of the stress wave signature in the form of surface motion measurements.
    Type: Grant
    Filed: September 27, 2004
    Date of Patent: August 10, 2010
    Assignee: LSP Technologies, Inc.
    Inventors: David W. Sokol, Craig T. Walters, Jeff L. Dulaney, Steven M. Toller
  • Publication number: 20100116058
    Abstract: A full tube is closed in a closing station of a tube filling machine by forming a welded joint, and the closed tube is then tested in terms of the tightness thereof. In order to do so, sound wave energy is introduced into the welded joint, and the sound wave that penetrates the welded joint is detected and is compared with a reference sound wave. The tube is classified as faulty if the detected sound wave deviates from the reference sound wave by more than a predetermined measure.
    Type: Application
    Filed: January 22, 2008
    Publication date: May 13, 2010
    Inventor: Xuefeng Cheng
  • Publication number: 20100107725
    Abstract: An ultrasonic flaw detection is performed to a welded portion 2 of a pipe body 1, a defect detection threshold value is determined based on the signal intensity difference between the total area of the defects existing in the region of an ultrasonic beam on a welded surface and an artificial defect, and a quality control of the pipe body is performed based on the defect detection threshold value. An equivalent defect diameter is determined from the defect density on the welded surface of the welded portion of the pipe body in a pipe axis direction and the area of the ultrasonic beam on the welded surface based on the total area of the defects existing in the region of the ultrasonic beam, and the defect detection threshold value is determined based on the equivalent defect diameter and the signal intensity difference of the artificial defect.
    Type: Application
    Filed: May 18, 2007
    Publication date: May 6, 2010
    Applicant: JFE Steel Corporation
    Inventors: Yukinori Iizuka, Kazuhito Kenmochi, Hiroyasu Yokoyama, Tomohiro Inoue, Shigeto Sakashita
  • Publication number: 20100107766
    Abstract: There is provided a method for detecting an abnormal portion (defect, non-adhering portion, and seized portion) lying at a contact region between each part of a pin and each part of a box forming a threaded joint to be used as a joint of pipe or tubes such as OCTG. This invention provides an ultrasonic testing method of a threaded joint of pipes or tubes including a pin having an external thread part, a metal seal part, and a shoulder part on an outer peripheral surface, and a box having an internal thread part, a metal seal part, and a shoulder part corresponding to each part of the pin on an inner peripheral surface and being fastened with the pin by way of a lubricant.
    Type: Application
    Filed: September 14, 2007
    Publication date: May 6, 2010
    Inventors: Ikuji Hoshino, Masaki Yamano, Shigeo Nagasaku
  • Publication number: 20100101326
    Abstract: The present invention has a structure capable of detecting the scattered-type penetrator having oxides each with the size of several ?m sparsely and widely dispersed. Specifically, the structure includes a wave transmission unit 6 for transmitting an ultrasonic wave to the welded surface of the welded portion 2 in a pipe axial direction of the pipe 1 such that the beam width of a transmission beam 8 is brought into a range from 0.5 mm to 2.5 mm, and a wave reception unit 7 for receiving at least a portion of the reflection wave (reception beam 9) at the welded surface. The wave transmission unit 6 and the wave reception unit 7 include transmission/reception units formed of different groups of transducer elements on at least one or more array probes 5 arranged in the circumferential direction of the pipe.
    Type: Application
    Filed: May 18, 2007
    Publication date: April 29, 2010
    Applicant: JFE Steel Corporation
    Inventors: Yukinori Iizuka, Kazuhito Kenmochi, Hiroyasu Yokoyama, Tomohiro Inoue, Shigeto Sakashita
  • Patent number: 7698944
    Abstract: Even in measurement in which the measurement time is limited to a short time, soundness of a spot weld zone can be evaluated with high reliability without being influenced by a positional deviation between an ultrasonic probe and the spot weld zone and the coupling condition between an ultrasonic probe and a metal sheet. Specifically, ultrasonic waves propagating along the surface of a test object are transmitted in a plurality of directions from a plurality of wave sending positions outside the spot weld zone in metal sheets (1a, 1b), and ultrasonic waves propagating along the surface of the test object with propagation paths not including the spot weld zone and ultrasonic waves propagating along the surface of the test object with propagation paths including the spot weld zone are received at a plurality of wave receiving positions outside the spot weld zone to evaluate the soundness of the spot weld zone.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: April 20, 2010
    Assignee: JFE Steel Corporation
    Inventor: Hajime Takada
  • Publication number: 20100089161
    Abstract: The present invention provides methods of assessing damage on a joint that includes energizing the joint, detecting the vibration of the joint using one or more signal generating sensors, processing the signal(s), and applying a damage index to the processed signal(s), wherein the damage index incorporates a processed control signal generated by a sensor(s) at or near the joint when the joint was healthy, i.e., in a substantially undamaged state. Another aspect of the present invention provides a pipeline that includes at least two pipe segments, at least one joint connecting the two pipe segments, and at least one signal generating sensor affixed to the pipeline that is capable of detecting vibration at or near the joint, at least one signal processor that is capable of EMD processing the signal, and an output device (e.g., computer monitor, LED display, a light bulb, an electronic alarm, or other sound or light generating device).
    Type: Application
    Filed: February 15, 2008
    Publication date: April 15, 2010
    Applicant: Dalhousie University
    Inventor: Farid Taheri
  • Patent number: 7690257
    Abstract: In a method and a device for testing a weld seam (8), located on the inner surface of a reactor pressure vessel (2), by which the outer circumference of an instrumentation nozzle (4) leading into the interior of this reactor pressure vessel (2) is welded onto the reactor pressure vessel (2), an ultrasound test probe (20) with a linear ultrasound transducer array (30) is inserted into the instrumentation nozzle (4), which ultrasound transducer array (30) is parallel to the central axis (12) of the instrumentation nozzle (4) in terms of its longitudinal direction, and is used to couple a transmitted ultrasound signal (S) into the instrumentation nozzle (4) in the region of the weld seam (8) and to receive a reflected ultrasound signal (R).
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: April 6, 2010
    Assignee: Intelligendt Systems & Services GmbH
    Inventors: Rainer Meier, Thomas Rehfeldt, Peter Kaluza
  • Publication number: 20100064495
    Abstract: According to the present invention, penetrators can be adequately determined as flaws. In particular, a welded zone of a pipe is subjected to ultrasonic flaw detection at least in a pipe axial direction, and the quality of the pipe is evaluated using observed values in units of a predetermined area in a pipe thickness direction and the pipe axial direction. The length of one side of the predetermined area is an ultrasound beam width or more and a pipe thickness or less. The quality of the pipe can be evaluated while shifting the predetermined area in the pipe axial direction by using an average value of the observed values within the predetermined area. The length of one side of the predetermined area can be made an ultrasound beam width or more and a pipe thickness or less.
    Type: Application
    Filed: May 18, 2007
    Publication date: March 18, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Yukinori Iizuka, Kazuhito Kenmochi, Hiroyasu Yokoyama, Tomohiro Inoue, Shigeto Sakashita
  • Publication number: 20100042337
    Abstract: The invention relates to the non-destructive measurement of components, in particular the functional assessment of the bonding of cast-in parts, eg. in pistons for internal combustion engines. With such a measurement or functional assessment, it is a question of assessing the function and completeness of the bonding between the base material and the material cast in or otherwise joined. The quality of the component or its suitability for a specific purpose can thus be assessed and/or quality monitoring of the production process, e.g. in the foundry or during production, can take place. According to the invention, this purpose is served by a multi-stage correction procedure, wherein the measured values ascertained by means of a suitably devised measuring arrangement and method, e.g.
    Type: Application
    Filed: November 17, 2006
    Publication date: February 18, 2010
    Inventor: Holger Schnell
  • Publication number: 20100031749
    Abstract: A method is present for monitoring a structure. A plurality of modes is identified for a first response for the structure at a first temperature. Each mode in the plurality of modes is adjusted from the first temperature to the second temperature to form a plurality of temperature adjusted modes. A temperature adjusted response is formed from the plurality of temperature adjusted modes in which the temperature adjusted response is adjusted to a second temperature from the first temperature. The temperature adjusted response is compared to a second response to evaluate the changes in the structure between the two sets of measurements.
    Type: Application
    Filed: August 11, 2008
    Publication date: February 11, 2010
    Inventor: V. John Mathews
  • Patent number: 7647828
    Abstract: The invention relates to a method for measuring and/or regulating the oscillation amplitude of an ultrasound oscillator of an ultrasound device. In order to be able to measure or regulate the oscillation amplitude of the ultrasound oscillator in a simple manner, it is proposed that a sensor capturing the oscillation amplitude be associated with at least one component element of the ultrasound oscillator.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: January 19, 2010
    Assignee: Schunk Ultraschalltechnik GmbH
    Inventor: Frank Gassert
  • Publication number: 20090320598
    Abstract: A method for testing the microstructure of a welded joint for interior damage due to material creepage, with the following steps is disclosed: creating at least one ultrasonic surface wave by a first test head, receiving of the ultrasonic surface wave by a second test head, determining the acoustic properties within the structural conditions on the basis of the relation between a created and received ultrasonic surface wave, and determining the degree of damage of the interior structural conditions on the basis of the acoustic properties ascertained.
    Type: Application
    Filed: August 2, 2007
    Publication date: December 31, 2009
    Inventors: Korbinian Puchner, Michael Siegel
  • Publication number: 20090293619
    Abstract: A method and apparatus for evaluating the adhesion strength of a thin film are capable of quantitatively and qualitatively evaluating the adhesion strength of thin films that were difficult to evaluate with conventional methods. The method of evaluating the adhesion strength of a thin film includes: a step of placing an ultrasonic vibration needle in contact with one of an edge portion in a planar direction of a thin film formed on a substrate and a periphery of the edge portion, and applying ultrasonic vibration; a step of detecting occurrences of detachment at the edge portion of the thin film after application of the ultrasonic vibration; and a step of evaluating the adhesion strength of the thin film on the substrate according to the occurrences of detachment.
    Type: Application
    Filed: January 12, 2009
    Publication date: December 3, 2009
    Applicant: FUJITSU LIMITED
    Inventors: Mutsuo Yoshinami, WooSuk Song, Yoshinori Watanabe
  • Publication number: 20090255341
    Abstract: An inspection method and system that locates a probe proximate a region of a shaft that is welded to a slug that secures the shaft to a housing. An acoustical wavefront may be emitted from the probe into the shaft toward the slug, and a reflection of the acoustical wavefront may be received with the probe. Whether the reflection occurred at an interface between the shaft and the slug or at a distal end of the slug is determined based on a time that the reflection is received by the probe.
    Type: Application
    Filed: April 14, 2009
    Publication date: October 15, 2009
    Inventors: Kurt M. Zimmerman, Gregory L. Bolis
  • Patent number: 7601267
    Abstract: The invention covers the field of positioning of small particles (58, 59) in a fluid (55). Disclosed is a method by which small particles (58, 59) are positioned by a sound field. For generating the sound field an apparatus contains a plate (51) excited to vibrations by a transducer (52) and a reflecting body with a rigid surface (54). A mounting (53) holds the vibrating plate (51) and the transducer (52). The particles will be concentrated at predetermined positions either at the rigid surface of the reflecting body (58) or levitating in the fluid (59). Due to the fact that the sound waves are emitted by the vibrating plate particles can be positioned in entire area between the vibrating plate and the reflecting body.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: October 13, 2009
    Inventors: Albrecht Haake, Jürg Dual
  • Patent number: 7574916
    Abstract: A system for applying a controlled stress on a joint in a structure includes means for applying a plurality of thermal bursts in a designated timing sequence and trajectory pattern to produce a combined shock wavefront directed toward the joint. This system can provide increased accuracy in measuring the strength and quality of composite bonds and laminations.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: August 18, 2009
    Assignee: The Boeing Company
    Inventor: Brian J. Tillotson
  • Patent number: 7562576
    Abstract: An ultrasonic transducer device is pressed against the front surface of a structure, emits an ultrasonic pulse into the structure, and detects an echo profile from the structure. An indicator is activated if the echo profile includes a return pulse that at least is received from between the front surface and the back surface of the structure. An ultrasonic transducer device includes an ultrasonic transducer and a coupling element coupled to the transducer for disposition between the transducer and a surface of a structure. The coupling element serves as a delay line that allows time for quiescence in the transducer so that return pulses from shallow depths can be detected. The ultrasonic transducer is activated when multiple switches are pressed against a surface thus assuring both firm coupling and perpendicular disposition of the acoustic axis of the transducer relative to the surface.
    Type: Grant
    Filed: December 7, 2006
    Date of Patent: July 21, 2009
    Assignee: The Boeing Company
    Inventors: Barry A. Fetzer, Jeffrey R. Kollgaard, Clyde T. Uyehara
  • Patent number: 7549337
    Abstract: A method is disclosed wherein a portion of a sensor part of an optical fiber sensor is embedded in an adhesive between two joined members, and peeling in an adhesive joint of the two members is detected on the basis of measuring optical characteristics from the optical fiber sensor when the optical fiber sensor is irradiated with light from a light source while one member is vibrated by vibration means. The method comprises the steps of determining the temperature of the two members during measurement on the basis of the optical characteristics from the sensor part exposed outside of the adhesive; determining, on the basis of the temperature determined during the measurement, the measurement range in which the optical characteristics from the optical fiber sensor are measured; and measuring the variation in the optical characteristics from the optical fiber sensor within the determined measurement range while the member is being vibrated by the vibration means.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: June 23, 2009
    Assignee: Honda Motor Co., Ltd.
    Inventors: Keiichi Sato, Hideaki Murayama, Kazuro Kageyama
  • Publication number: 20090100934
    Abstract: A system for applying a controlled stress on a joint in a structure includes means for applying a plurality of thermal bursts in a designated timing sequence and trajectory pattern to produce a combined shock wavefront directed toward the joint. This system can provide increased accuracy in measuring the strength and quality of composite bonds and laminations.
    Type: Application
    Filed: February 14, 2006
    Publication date: April 23, 2009
    Inventor: Brian J. Tillotson
  • Patent number: 7516022
    Abstract: A system and method for assessing the quality of spot weld joints between pieces of metal includes an ultrasound transducer probing a spot weld joint. The ultrasound transducer transmits ultrasonic radiation into the spot weld joint, receives corresponding echoes, and transforms the echoes into electrical signals. An image reconstructor connected to the ultrasound transducer transforms the electrical signals into numerical data representing an ultrasound image. A neural network connected to the image reconstructor analyzes the numerical data and an output system presents information representing the quality of the spot weld joint. The system is trained to assess the quality of spot weld joints by scanning a spot weld joint with an ultrasound transducer to produce the data set representing the joint; then physically deconstructing the joint to assess the joint quality.
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: April 7, 2009
    Assignee: Chrysler LLC
    Inventors: Hsu-Tung Lee, Roman Gr. Maev, Elena Yu Maeva, Serguei A Titov
  • Patent number: 7509876
    Abstract: Methods, systems, and apparatuses are provided for generation of focused stress waves that selectively apply tensile stress to local regions of a bonded article.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: March 31, 2009
    Assignees: LSP Technologies, Inc., The Boeing Company
    Inventors: David W. Sokol, Craig T. Walters, Kevin R. Houson, Richard H. Bossi, Steven M. Toller
  • Publication number: 20090078742
    Abstract: A method of inspecting a substantially circular circumferential weld for connecting together an inner pipe and a coaxial outer pipe, either directly or via a junction forging, by using an ultrasound probe having a plurality of robotic multibeam piezoelectric emitter-receivers. The method is performed by: a) positioning at least one ultrasound probe inside said inner pipe; b) scanning the various ultrasound beams from the various emitters of said probe while the probe is positioned at a given position; and c) moving said probe in rotation about the axis of said pipe through a given angle corresponding to an arc length less than or equal to the size of the weld defects that are to be detected; and then d) repeating steps b) and c) until the entire circumference of the weld has been inspected. The present invention also provides a device for inspecting a circumferential weld that is suitable for use in a method of the invention.
    Type: Application
    Filed: July 4, 2006
    Publication date: March 26, 2009
    Applicant: Saipem S.A.
    Inventors: Lorenzo Pasquali, Massimiliano Rossi
  • Publication number: 20090049916
    Abstract: A method of detecting defects in a welded metal structure, comprising mounting an ultrasonic transducer at or adjacent to a weld seam, and emitting ultrasonic signals so that the signals are propagated in the weld seam acting as a wave guide, and detecting reflections of the signals that may be indicative of defects in or adjacent to the weld seam. Waveguiding occurs within the weld principally because it is thicker than the plate, and thus the phase velocity in the plate is greater than that in the weld. This results in total internal reflection within the weld. In addition, an evanescent wave propagates in a region adjacent to the weld. The common problem with non destructive testing of excitation and reception of unwanted modes is greatly reduced, since it has been found that for certain frequency regions, transmitted waves will propagate only in a single mode at a predetermined frequency. As preferred the fundamental symmetric Lamb wave mode S0 is employed.
    Type: Application
    Filed: December 13, 2006
    Publication date: February 26, 2009
    Applicant: BAE SYSTEMS pic
    Inventor: Jeffrey Paul Sargent
  • Publication number: 20090031811
    Abstract: Embodiments of techniques to verify the interference fit of fasteners are disclosed. In one embodiment, a method includes aligning a probe proximate a fastener, the fastener being disposed within a material. A dynamic stress signal is generated from the probe using a low frequency transducer, and the dynamic stress signal is interrogated after it passes between the fastener and the material. An interference fit is then determined based on the interrogated dynamic stress signal.
    Type: Application
    Filed: August 3, 2007
    Publication date: February 5, 2009
    Applicant: THE BOEING COMPANY
    Inventors: Gary E. Georgeson, James H. Lee, Karl E. Nelson
  • Publication number: 20080257048
    Abstract: A diagnostic means to enable real-time inspection of bonded structures. The disclosed apparatus detects bond failure stress waves on-axis from the front side (beam application side). Pi-box and pi-rail EMAT gauges can be used with the disclosed apparatus. An inductively coupled EMAT may also be employed. An improved means to remotely deliver an interrogating laser beam to a surface is provided. The process head may utilize a water column or a water film. The water film process head may include the use of either a single water film or two spaced apart water films. The disclosed apparatus can be used with bonded composite structures, bonded structures using various materials, and to determine the dynamic strength of unbonded solid materials. The apparatus may also be used in other applications that require remote flexible delivery of a localized stress wave to a material and/or diagnosis of the resultant stress waves.
    Type: Application
    Filed: September 15, 2005
    Publication date: October 23, 2008
    Inventors: Craig T. Walters, Steven M. Toller
  • Patent number: 7426879
    Abstract: Deterioration of reinforced concrete pipes is checked and the deterioration progress level is classified. Based on the inspection result, a portion to be inspected in detail in an inspection area is selected. With respect to the selected portion to be inspected in detail, the pipe thickness and the diameter of reinforcing bars are measured and the location of reinforcing bars in the portion to be inspected in detail are checked. Using the data of the thickness of a pipe, the diameter of the reinforcing bar and disposition of the reinforcing bars, structural analysis is carried out and the strength of the reinforced concrete pipe is calculated. The calculation result is used as information for evaluating the deterioration state of the reinforced concrete pipe.
    Type: Grant
    Filed: January 31, 2008
    Date of Patent: September 23, 2008
    Assignee: Sekisui Chemical Co., Ltd.
    Inventors: Yoshiharu Nozaki, Takushi Minagi
  • Publication number: 20080210009
    Abstract: An automatic ultrasonic examination device 1 includes an ultrasonic test instrument 2, a robot arm 4, and a control device 5. The ultrasonic test instrument 2 includes an ultrasonic probe 2a to send ultrasonic and detecting reflected waves while being in contact with the spot-welded portion, and an ultrasonic test instrument main device 2b connected to the ultrasonic probe 2a to convert the reflected wave detection signals received from the ultrasonic probe 2a into test information. The control device 5 includes a real center location computing unit 54 to identify a real center location of the spot-welded portion with reference to pieces of test information obtained around a preset tentative center location of the spot-welded portion, and a determination unit 56 to check quality of the spot-welded portion with reference to test information obtained at the real center location.
    Type: Application
    Filed: February 9, 2006
    Publication date: September 4, 2008
    Applicant: EXEDY CORPORATION
    Inventor: Hideki Tanishiki
  • Publication number: 20080203137
    Abstract: Bonding methods and a bonding system including monitoring are disclosed. In one embodiment, a method of monitoring bonding a first and second substrate includes: providing a plurality of piezoelectric sensors to a substrate mounting stage of a substrate bonding system; and monitoring a force change measured by the plurality of piezoelectric sensors induced by a bond front between the first and second substrate during bonding. This method allows real time monitoring of the bonding quality and adjustment of the bonding process parameters.
    Type: Application
    Filed: February 28, 2007
    Publication date: August 28, 2008
    Applicant: International Business Machines Corporation
    Inventors: Douglas C. La Tulipe, Steven E. Steen, Anna W. Topol
  • Publication number: 20080196504
    Abstract: A method of inspecting a portion of a weld between at least two materials includes mounting at least one ultrasonic phased array probe including at least one transducer having a plurality of elements within a housing containing a liquid therein, attaching the housing adjacent to an outer surface of the portion of the weld such that the liquid is adjacent to the outer surface of the portion of the weld, and scanning the weld with the at least one ultrasonic phased array probe.
    Type: Application
    Filed: December 31, 2003
    Publication date: August 21, 2008
    Inventors: Paul Johnson, David Galbally, Walter Anthony Mitchell, Trevor James Davis
  • Patent number: 7360462
    Abstract: Deterioration of reinforced concrete pipes is checked and the deterioration progress level is classified. Based on the inspection result, a portion to be inspected in detail in an inspection area is selected. With respect to the selected portion to be inspected in detail, the pipe thickness and the diameter of reinforcing bars are measured and the location of reinforcing bars in the portion to be inspected in detail are checked. Using the data of the thickness of a pipe, the diameter of the reinforcing bar and disposition of the reinforcing bars, structural analysis is carried out and the strength of the reinforced concrete pipe is calculated. The calculation result is used as information for evaluating the deterioration state of the reinforced concrete pipe.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: April 22, 2008
    Assignee: Sekisui Chemical Co., Ltd.
    Inventors: Yoshiharu Nozaki, Takushi Minagi
  • Patent number: 7341758
    Abstract: An article having a thermal-spray coating thereon is prepared by thermally spraying a coating material onto a surface of a substrate article. The coated article is nondestructively tested by directing a transmitted ultrasonic signal into the coated article, receiving a received ultrasonic signal from the coated article, and evaluating a near-bondline region of the coated article located adjacent to the surface of the article using the received ultrasonic signal.
    Type: Grant
    Filed: April 24, 2003
    Date of Patent: March 11, 2008
    Assignee: General Electric Company
    Inventors: Matthew Stewart, Thomas J. Tomlinson, David J. Dietz, Patsy Augustine Ruzzo
  • Patent number: 7287430
    Abstract: A method of connecting hollow conductors with a brazing alloy employs a measuring mechanism 10 for measuring a connecting state of a connecting portion after brazing hollow conductors. The measuring mechanism comprises a scanner 101 and a holder 19, which are separated in advance, so that the mechanism can be installed in a narrow space. A display mechanism 20 displays measuring results as tow-dimensional patterns, and the evaluation mechanism 30 evaluate the connecting portions by an area of the defects and an integral length of sound portions. A judgment mechanism 40 evaluates relative relation of the measuring results with causes-and-defects, which are previously stored, and shows the cause of the defect.
    Type: Grant
    Filed: May 11, 2005
    Date of Patent: October 30, 2007
    Assignees: Hitachi, Ltd., Hitachi Engineering Co., Ltd.
    Inventors: Masami Sukeda, Yasuaki Kageyama, Norihiro Watanabe, Shinya Odajima, Hideo Tanahashi, Masahiro Koike, Yoshinori Musha, Kazutoshi Ikeda
  • Patent number: 7272529
    Abstract: A method and apparatus is provided to analyze a dual wall structure having at least one hollow core therein and having the same unknown material sound velocities in walls and in post as well. A transducer is located in at least two different positions with respect to the structure, whereby the transducer propagates an ultrasonic wave toward the dual wall structure. A portion of the ultrasonic wave is reflected back to the transducer. One wave traverses a portion of the dual wall structure that has a core filled with a medium having a known material acoustic property. A second wave traverses a portion of the post that has an unknown material sound velocity. From time of flight measurements of the above mentioned waves, the wall thickness and core shift, if any, can be determined.
    Type: Grant
    Filed: July 8, 2005
    Date of Patent: September 18, 2007
    Assignee: Honeywell International, Inc.
    Inventors: Robert J. Hogan, James A. Hall, Surendra Singh
  • Patent number: 7222514
    Abstract: Techniques for ultrasonically evaluating damage to a laminate structure include use of a diagnostic device having at least two modes of operation including a calibration mode and a test mode with the calibration mode providing calibration parameters specific to the laminate structure under test.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: May 29, 2007
    Assignee: The Boeing Company
    Inventors: Jeffrey R. Kollgaard, Jeffrey G. Thompson, Barry A. Fetzer, Clyde T. Uyehara
  • Patent number: 7203133
    Abstract: The invention relates to an ultrasound sensor system, especially for a welding electrode, comprising a sensor (5, 6, 7, 10) which, during the detection process, passes ultrasonic waves of a desired oscillation mode into areas to be detected and/or detects ultrasonic waves. At least one material recess (2) is provided in a sensor support (1), and at least one sensor (5, 6, 7, 10) is arranged in said recess.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: April 10, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Stumm, Volker Arndt, Norbert Blumentritt, Michael Lach, Michael Platte