Abstract: An ultrasonic device and method obtains desirable crimp connections between a crimp connector and a wire, or bundle of wires, by assessing the desirability of connections made in a wire-to-wire connection and in other situations where two materials with good acoustic propagation characteristics are joined together via deformation. An embodiment of the device as a crimping tool comprises a compressing means, pulse-generating circuitry, at least one ultrasonic transmitting transducer, at least one ultrasonic receiving transducer, receiving circuitry, and a display. The user may return to a previously crimped connection and assess the desirability of the connection by compressing the device about the connection, sending an acoustic signal through the crimp, and comparing the received signal to a signal obtained from known desirable connections.

Abstract: The invention concerns a method for non-destructive ultrasonic control, combining time-of-flight diffraction (TOFD) and inclined longitudinal wave techniques, of weld joints assembling two abutted parts. The method consists of using the time-of-flight diffraction technique, displacing in the longitudinal or circumferential direction, along the weld joint to be controlled, at least one pair consisting of a first transducer and of a second transducer, one transmitting and the other receiving ultrasonic waves, these transducers being laterally positioned on either side of the joint to be controlled, these transducers comprising piezoelectric ceramics or crystals. Furthermore, it consists of displacing along the welded joint to be controlled, using the inclined longitudinal wave technique, at least a third transducer, so as to detect any defect of the joint located at a thickness ranging between 0.5 mm and 15 mm.

Abstract: A system and method for assessing the quality of spot weld joints between pieces of metal includes an ultrasound transducer probing a spot weld joint. The ultrasound transducer transmits ultrasonic radiation into the spot weld joint, receives corresponding echoes, and transforms the echoes into electrical signals. An image reconstructor connected to the ultrasound transducer transforms the electrical signals into numerical data representing an ultrasound image. A neural network connected to the image reconstructor analyzes the numerical data and an output system presents information representing the quality of the spot weld joint. The system is trained to assess the quality of spot weld joints by scanning a spot weld joint with an ultrasound transducer to produce the data set representing the joint; then physically deconstructing the joint to assess the joint quality.

Abstract: This invention provides a method of designing a suitable heat seal width which is more resistant to unsealing than conventional heat-sealing, which involves the steps of; (1) heat-sealing a test piece of a sheet to be heat-sealed at a temperature lower than the fusion temperature of a heat seal portion of the sheet, (2) heat-sealing another test piece of the sheet at a temperature at or higher than the fusion temperature, (3) pulling to peel a heat-sealed portion of each test piece, and measuring the pull strength variation with peel length, (4) calculating the peel energy in various peel length as of the test piece heat-sealed at a temperature lower than the fusion temperature of the heat seal portion of the sheet by integrating the pull strength variation, (5) calculating the peel energy of the test piece heat-sealed at the temperature at or higher than the fusion temperature by integrating the pull strength variation up to rupture at a heat-sealed portion, and (6) setting the heat seal width at a peel leng

Abstract: An external focused ultrasonic beam, non-destructive, open-air, inspection method of sheet metal spot and seam weldments using a probe in combination with motion measurement of the probe over the weldments during inspection without immersion of the material. Reflected ultrasonic waves are received and signals produced and processed or displayed as A-scan, B-scan and C-scan images that are easily recognized. An A-Scan is based on the time-of-flight difference between the outer surface, the weldment and inner and opposite surfaces of the component. B-scan and C-scan indicate the degree of weld fusion and provide data relative to fused thickness and defects sheet metal or welds. A special purpose scanner that enables ultrasonic examination welds. Scanner is pencil like ultrasonic probe with bearing face and position sensing device disposed adjacent a weld position. Scanner collects data for method to determine various characteristics of welded items.

Abstract: An ultrasonic inspection tool (100) for inspecting the brazed joint (76) between two generator stator coils (18A and 18B) and an interconnecting copper bar (74). The inspection tool (100) is automatically serially positioned at a plurality of inspection sites on the surface of the copper bar (74). At each site an ultrasonic signal is emitted from the tool (100) and the return echo is sensed. Analysis of the return echo at each of the plurality of sites determines the characteristics of the brazed joint (76) at the site, from which a determination can be made as to the quality of the joint between coils (18A and 18B) and the copper bar (74).

Abstract: Method of producing a bonded wire connection between an electronic component or a subassembly and a carrier by introducing energy from an ultrasound transducer into a wire that is to be bonded. According to this method, during the introduction of energy the impedance of the ultrasound transducer is measured as a function of time. The shape of the curve representing this time dependence is evaluated on the basis of a pre-specified comparison criteria, and the power input to the ultrasound transducer and/or a bond weight exerted on the wire is/are controlled in dependence on the result of this evaluation. A device usable for carrying out this method is also described.

Abstract: A method for inspecting welds between welded tubular ends includes arranging a series electromagnetic acoustic transducer (EMAT) assemblies in circumferential direction adjacent to an inner and/or outer surface of at least one of the welded tubular ends and inducing the EMAT assemblies to transmit sequentially or simultaneously acoustic shear wave signals towards the weld and to detect the shear waves reflected by and/or passing through the weld while the EMAT assemblies are maintained in a substantially fixed position relative to the weld such that at least a substantial part of the weld is scanned by the EMAT assemblies instantly after the weld is made.

Abstract: A method for determining the quality of an examined weld joint comprising the steps of providing acoustical data from the examined weld joint, and performing a neural network operation on the acoustical data determine the quality of the examined weld joint produced by a friction weld process. The neural network may be trained by the steps of providing acoustical data and observable data from at least one test weld joint, and training the neural network based on the acoustical data and observable data to form a trained neural network so that the trained neural network is capable of determining the quality of a examined weld joint based on acoustical data from the examined weld joint. In addition, an apparatus having a housing, acoustical sensors mounted therein, and means for mounting the housing on a friction weld device so that the acoustical sensors do not contact the weld joint. The apparatus may sample the acoustical data necessary for the neural network to determine the quality of a weld joint.

Abstract: The apparatus and method for moving a sensor over a workpiece includes a sensor, and an actuating member. The sensor, such as a non-destructive test sensor, is carried by the actuating member, and the actuating member is at least partially disposed within a housing. The actuating member is adapted for automated movement in one direction, and the housing may be configured to be grasped by an operator and manually moved in another direction. As such, the sensor may automatically move in one direction with respect to the workpiece without manual intervention, and manually move in another direction, such that the sensor is moved by the combination of automated and manual movement. In addition, the actuating member may have at least two substantially parallel arms extending from near the sensor, which permits the sensor to slide along the workpiece while maintaining a substantially normal relationship to a surface of the workpiece.

Abstract: The invention relates to a device for ultrasonic weld seam testing of longitudinally welded pipes for longitudinal and transverse flaws, including two testing carriages which are swingably suspended and which can be moved on the surface of the pipe to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage which is swingably suspended, oriented in central manner with respect to the weld seam, and which can be moved on the surface of the pipe for transverse flaw inspection. Each testing carriage is provided with a transducer for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel which ends in the region of the oscillator and is configured as a nozzle in the outlet area. The respective nozzle element is connected to the transducer by means of screws.

Abstract: A method of manufacturing filled containers includes providing at least a first and a second part of the container, providing a product within at least one of the first and second parts, and assembling the first and second parts by bonding a portion of the first part to a portion of the second part, thereby generating a bond area. Scanning along the bond area is performed with a transmitted beam of a pulse train of ultrasonic energy. A reflected pulse train of ultrasonic energy from the bond area is sensed and a time derivative of at least one of time lag and of amplitude of the sensed pulse train is determined. A signal indicative of the quality of the bond along the bond area is generated by comparing at least one of the time derivatives with a predetermined threshold valve. If the indicative signal indicates a bond along the bond area is inaccurate, the container is separated. An apparatus for testing filled containers is also disclosed.

Abstract: A method for non-destructive testing of a weld joint of a bolt welded onto a contact area on a planar sheet metal using the lift ignition method uses directed ultrasonic signals. During the welding operation a weld pool having a modified material structure is formed beneath the contact area in the sheet metal. Ultrasonic signals are transmitted into the sheet metal using a directed and obliquely transmitting ultrasonic transmitter positioned at a coupling-in point A. An ultrasonic receiver is positioned at a coupling-out point B and receives the ultrasonic signals transmitted through the sheet metal at the coupling-out point B, an acoustic path being formed between the coupling-in point A and the coupling-out point B.

Abstract: A method and apparatus for detecting seals on a film from which bags are formed includes a force transmitter and a force sensor. The force transmitter transmits a force from the film to the sensor. The force sensor receives the transmitted force and provides a force signal. A controller receives the force signal and provides a seal signal. The the force sensor may be an mechanical sensor, an acoustic sensor, a mechanical sensor, a vibration sensor or a piezoelectric sensor.

Abstract: A method for testing or inspecting the integrity of package closure seals using contact and non-contact ultrasonic systems wherein a relative movement is created between a package seal and at least one ultrasonic transmitting transducer and at least one receiving transducer such that ultrasonic energy is focused so as to be transmitted toward and along a length of the seal from the transmitting transducer to the receiving transducer in a gaseous environment to thereby monitor energy signals which are analyzed to provide an indication of the seal integrity.

Abstract: The invention relates to an ultrasonic sensor system, especially for controlling a resistance welding process. Said system comprises at least one receiver which is used to detect the ultrasonic signals from the area to be examined. At least two piezoelectric sensors (31, 32) are used as a receiver and are arranged in such a way that their polarisation direction vectors indicate various directions, said vectors being projected in a plane perpendicular in relation to the propagation direction of an ultrasonic wave to be detected.

Abstract: A method of manufacturing filled containers includes providing at least a first and a second part of the container, providing a product within at least one of the first and second parts, and assembling the first and second parts by bonding a portion of the first part to a portion of the second part, thereby generating a bond area. Scanning along the bond area is performed with a transmitted beam of a pulse train of ultrasonic energy. A reflected pulse train of ultrasonic energy from the bond area is sensed and a time derivative of at least one of time lag and of amplitude of the sensed pulse train is determined. A signal indicative of the quality of the bond along the bond area is generated by comparing at least one of the time derivatives with a predetermined threshold valve. If the indicative signal indicates a bond along the bond area is inaccurate, the container is separated. An apparatus for testing filled containers is also disclosed.

Abstract: A sensor carrier is provided that has at least one oscillating element (32) that introduces ultrasonic waves into an area to be examined and/or receives ultrasonic waves coming from the area to be examined, whereby the oscillating element (32) is located in an oscillator carrier (33), and the oscillator carrier (33) has connecting means (36, 37, 38, 39) for connection with the electrode (31).

Abstract: In a method and a device for the ultrasonic monitoring of overlapping welded joints between a first sheet (44) and a second sheet (46 pulses are irradiated at an angle of between 15 and 80° into the first sheet (44) by means of a first rotating probe head (28), which a) is arranged on a mount (20), b) has a tyre (80) rotating about the axle body (50), coupled to the ultrasound transmitter (58) and rolling along the first sheet (44), parallel to the overlapping welded joint (78). On ultrasound investigation of the overlapping welded joint (78) the impulses transmitted to the second sheet (46) are received by means of a second receiving rotating probe head (30), of similar construction to the first rotating probe head (28).

Abstract: Thermoplastic welding is an emerging technology targeted at significantly reducing the manufacturing cost of aerospace structure by eliminating fasteners and the touch labor associated with fasteners to prepare, install, and inspect the assemblies. Quality welds are highly dependent upon achieving appropriate temperatures everywhere along the bond line. The present invention is a system that evaluates the quality of the welds involving inputting an EM pulse to the embedded susceptor and listening to the acoustic response that the pulse generates to determine weld quality from the sound.

Abstract: A method is provided for nondestructive adhesion testing of a coating on a component surface through ultrasonic cavitation. The disclosed method includes submerging a tip end of a vibratory horn in a liquid medium and operating a converter, coupled to the vibratory horn, at a frequency and an amplitude to generate a cavitation field within the liquid medium. A first portion of a component having an adhered coating on at least a portion of the component is moved into the cavitation field. Areas of the coating that are poorly adhered to the component are located by the removing areas of the coating that are poorly adhered, while not removing areas of the coating that are properly adhered to the component.

Abstract: A method is provided for nondestructive adhesion testing of a coating on a component surface through ultrasonic cavitation. The disclosed method includes submerging a tip end of a vibratory horn in a liquid medium and operating a converter, coupled to the vibratory horn, at a frequency and an amplitude to generate a cavitation field within the liquid medium. A first portion of a component having an adhered coating on at least a portion of the component is moved into the cavitation field. Areas of the coating that are poorly adhered to the component are located by the removing areas of the coating that are poorly adhered, while not removing areas of the coating that are properly adhered to the component.

Abstract: A smart skin structure has vibration energy managing and steering capabilities. The skin can be used to managing vibrations in the skin or shell of a system, subcomponent, device, or structure. The skin has sensors coupled to the skin to obtain a response to vibrations. Actuators integral with the skin can be selectively activated to apply forces to the skin to confine or redirect vibration energy to one or more predetermined skin regions. The forces applied by the actuators can be controlled to create confinement power flows. Further, the skin actuators can be controlled using spatial derivatives of the vibration forces. The structure can be used in, but is not limited to, watercraft, aircraft, space vehicles, automobiles, marine devices, industrial machinery, machine tools, home appliances, buildings, bridges, and offshore oil platforms.

Abstract: A method of determining joint stiffness degradation in structure 10 is provided including a first exciting of the structure 18, a first measuring of transfer function and frequency response function 20, simulating a mileage accumulation process of the structure 16 performed after the first exciting 18 and the first measuring 20, a second exciting of the structure 22, performed after the simulating a mileage accumulation process 16, a second measuring of frequency response function 24 performed after the simulating a mileage accumulation process 16 and calculating the change in joint stiffness 26 using the first measuring 20 and the second measuring 24.

Abstract: A method and apparatus for monitoring the condition of a thermal barrier coating on the vanes and blades of a combustion turbine relies on a piezoelectric or electrostrictive effect, or tribo-charging generated within the coating. Gas flowing through the turbine will apply pressure to the vanes and blades, resulting in a strain on the blades and vanes, and causing friction as it passes the vanes and blades. An electric current is generated between the coating and vane or blade, either by a pressure-induced piezoelectric effect, a strain-induced electrostrictive effect, or friction-induced tribo-charging. This current causes a radio frequency signal, which can be detected by a high temperature antenna as the blade passes the antenna. One blade may be intentionally designed to produce a signal different from the remaining blades, thereby becoming a marking blade. After amplification and filtering, the radio signals may be analyzed and stored.

Abstract: A sputtering target (24) under test is irradiated with an ultrasonic pulse (20). The ultrasonic pulse (20) has a wavelength in the sputtering target (24) in the range of the average grain size for the target (24) under test. Backscattering echoes (28) are produced by the interaction of the pulse (20) with grain boundaries in the target (24) under test. The backscattering echoes (28) are detected and a representative electrical signal is generated. The number of occurrences of the backscattering echoes (28) having amplitudes within predetermined ranges are determined. A histogram of the number of occurrences versus amplitude is plotted. The histogram for the target (24) under test is compared with reference histograms for sputtering targets having known crystallographic orientations to determine the texture of the target (24) under test.

Abstract: A method and apparatus for detecting seals on a film from which bags are formed includes a force transmitter and a force sensor. The force transmitter transmits a force from the film to the sensor. The force sensor receives the transmitted force and provides a force signal. A controller receives the force signal and provides a seal signal. The the force sensor may be an mechanical sensor, an acoustic sensor, a mechanical sensor, a vibration sensor or a piezoelectric sensor.

Abstract: An ultrasonic energy source is used to provide a variable force for measuring the binding forces between molecular entities and for sensing the presence of an analyte in a test sample. The device includes a surface that has a first binding member attached thereto and one or more particles that have a second binding member attached thereto. A reaction vessel is provided for exposing the surface to the particles whereby, if the first binding member has a binding affinity for the second binding member, a complex is formed between individual first binding members and individual second binding members and the particles thereby become immobilized with respect to the surface. The ultrasonic energy source is positioned for applying a variable ultrasonic force onto the surface, and the position of the particles is monitored as the intensity of the ultrasonic force is varied.

Abstract: A welding electrode with a configuration (2) for the ultrasound introduction for the testing of weld joints, in particular resistance welded joints, comprises an ultrasound transmitter for the impingement of the welding region with ultrasonic waves and an ultrasound receiver disposed at a spacing from the welding region, for the reception of the ultrasonic waves passed through the welding region. To provide a welding electrode which is simple in structure, which is suitable for an impingement of the welding region with longitudinal ultrasonic waves, the ultrasound transmitter radiates the ultrasonic waves axially into the welding electrode (4) or axially or obliquely into a channel (42) of the welding electrode which is filled with a medium transmitting sound.

Abstract: The invented apparatus includes at least one acoustic sensor, a mapping unit, a controller, and a transducer. The sensor is coupled to an object to be inspected for damage, and generates a sensed signal based on acoustic signal occurring in the object under an applied load, which signal may or may not be the sound of damage occurring in the object. The mapping unit is coupled to receive the sensed signal from the sensor, and generates damage data based thereon. The controller is coupled to receive the damage data from the mapping unit. Initially, the apparatus is in a passive mode in which the apparatus senses an acoustic signal from the object. If the damage data indicates that the object has incurred possible damage in the passive mode, the controller switches to active mode and outputs induced signal data. The transducer is coupled to the object as well as the controller, and induces acoustic signal in the object, based on the induced signal data.

Abstract: Disclosed are a method and apparatus which can easily measure the thickness of a rust-inhibiting film, provided on a copper surface. The method for measuring the thickness of a rust-inhibiting film, provided on a copper surface by using a rust-inhibiting processing liquid, comprises depositing a copper film on the surface of a crystal vibrator; immersing the copper film of the crystal vibrator in a rust-inhibiting processing liquid; and measuring change in the number of vibrations of the crystal vibrator caused by growth of the rust-inhibiting processing liquid on the copper film. The apparatus for measuring the thickness of a rust-inhibiting film, provided on a copper surface by using a rust-inhibiting processing liquid, comprises a crystal vibrator having a copper film deposited on a surface thereof; and a measuring unit which measures the thickness of the rust-inhibiting film on the copper film by measuring change in the number of vibrations of the crystal vibrator.

Abstract: A quality control method for ultrasonic wire bonding is provided wherein the deformation of the wire to be bonded to a contact surface is substantially constantly monitored. The method includes generating an ultrasonic output table. In the table, the current status of the bonding process is represented as a function of the gradient of deformation of the wire, the impedance of the transducer-bond wedge unit, as well as the currently reached deformation of the wire. The desired gradient of deformation of the wire, a function of the particular status of the process, is specified as the desired value. A correcting variable for the ultrasonic generator is calculated by the addition of correction values formed in the controller to the respective current table values.

Abstract: A material, such as a fiber composite material, has embedded inside at least one, preferably more, surface acoustic wave filters of piezoelectric material for receiving testing energy in a wireless manner and for retransmitting a material quality signal in a wireless manner which is evaluated in a system that has a wireless transmitter for sending testing energy into a material and a wireless receiver for receiving the material quality signal which is then processed and evaluated by a respective processor of the testing system. An output of the processor provides information regarding the nature and quality of the material tested and of the presence and location of any material faults that may be displayed on display screen.

Abstract: A device for detecting hidden delaminations in a structure subject to hidden delaminations comprising a rotary percussion tool head adapted at an end thereof to connect to an extension pole, wherein said head comprises at least one circular member, each circular member having on the periphery thereof projections extending in the radial direction and spaced apart in the circumferential direction, and a method of using same.

Abstract: A &ggr;-ray tool and acoustic logging instrument combination includes in an elongated housing a transmitter for sound and at least one and preferably two, sound sensors located at predetermined distances above the transmitter. The sound sensors are separated from the sound transmitter by a steel tube that has a layer of lead bonded onto its exterior surface and has electronic components of the instrument placed into its interior. The portion of the housing that surrounds the lead bonded steel tube consists of fiberglass, polytetrafluoroethylene (TEFLON®) or other material which does not conduct sound whereby the lead-bonded tube and the immediate housing around it act as a sound isolator bar. The transmitter and the sound sensors are surrounded by portions of the housing that comprises slotted steel to allow free flow of acoustic energy through these portions of the housing.

Abstract: The bonding of an elastomeric cover to a metal roll is tested by transmitting audible frequency waves through the compliant roll cover and receiving the waves at a transducer mounted to the underlying steel roll. The resulting signal may be analyzed by a technician listing to the audio frequencies transmitted. The audio range of frequencies employed may be about 5000 Hz. The elastomeric material such as rubber does not transmit sound without considerable loss of amplitude, whereas sound travels at high speed through steel with little attenuation. A sound transmitter is spirally scanned along the rubber-covered surface of the roll, transmitting into the steel roll directly beneath the sound transmitter and throughout the roll. Sound is detected at a transducer mounted at the roll ends. Any failure or significant variation in the roll/cover bond is detected by the effect on the quality of sound transmitted through the rubber steel interface.

Abstract: In an ultrasonic probe, an acoustic matching layer, which is fixed on the front side of a transducer for transmitting an ultrasonic wave and receiving a reflected wave thereof and matches in acoustic impedance the transducer to a living tissue in an object to be examined, is formed in such a structure that the acoustic impedance thereof is varied continuously in the thickness direction from the transducer to the object to be examined.

Abstract: An apparatus for testing the attachment reliability of a device mounted at least by an electrically conducting joint to a surface of a circuit board is provided. The apparatus includes an environmental chamber in which the board can be placed; an actuator for applying a force to the device; an electrical monitoring unit for monitoring any events at the electrically conducting joint; and a memory unit for storing an event profile that includes information related to the events. The apparatus may further include a processing unit for characterizing the quality of the electrically conducting joint based on the stored event profile and for performing various other functions. A method for testing the attachment reliability of the device is also provided.

Abstract: An apparatus and method for testing the structural joints in steel buildings is described. The invention provides electromechanical test units fixed at the joints of a building and permanently wired to a test apparatus such as an ultrasonic test monitor. Such a monitor may be one of many that are in communication with a central monitor and test management computer so as to accomplish wide spread testing of many buildings immediately after an earthquake by remote access.

Abstract: A bonding defect detecting apparatus is provided for operation in conjunction with an ultrasonic wire bonder using an ultrasonic oscillator driven by a signal. The apparatus has A/D converters for digitally converting a signal waveform of the signal by real-time sampling during a bonding operation. A digital signal processing device is provided for calculating at least one signal characteristic of each of the signal waveforms for each of a plurality of the bonding operation. A data accumulating devices accumulates the at least one signal characteristic for n number of bonding operations of the plurality of the bonding operation. A calculating device calculates an average signal characteristic of the signal characteristics of the n number of bonding operations.

Abstract: An infrared laser is used to irradiate a sample, which preferably comprises a substrate, onto which an opaque basecoat is applied, which basecoat in turn is coated with a clearcoat. The laser pulse photoablates the basecoat at an interface between the basecoat and the clearcoat, and a blister forms in the clearcoat due to an increase in pressure from the ablation. The irradiation can be done a number of times on fresh areas of the sample and with increased laser energy. A critical energy value is determined which is the energy where a crack begins to propagate from the blister formed. Another laser is used to measure the amount of light reflected off the top surface of the blister which passes through the middle of an aperture. These values, along with others such as the size of the blister and the modulus of the clearcoat, are used to determine the adhesion strength at the interface of the basecoat and clearcoat.

Abstract: In a system for in-situ delamination detection in composites, the invention employs a system which evaluates the mechanical vibration response of composite material structures. The damping characteristics of the composite structure are extracted from the detected wave properties generated by imbedded piezoelectric ceramic actuators and received by imbedded high strain sensitive fiber optic sensors. Such a sensor system is simple to operate for real-time non-destructive strain and displacement monitoring and delamination detection, without the need to remove the tested surface from operation.During the routine structural integrity monitoring operation, mechanical vibration pulses are launched into the composite from one actuator. The strain signal's propagation patterns are measured in real time by the fiber-optic sensors at different grating locations. Different travel times are computed dependent on the location of the receiving gratings.

Abstract: A method and apparatus for non-destructive inspection of complex structures employs a portable laser based ultrasonic transducer 600 output to rapidly detect and size flaws in such structures, including the radii of composites, laminates, and complex skin/substructure assemblies, such as airplane wings. A fiber optic delivery system 610A is employed with the laser based ultrasonic transducer 600 and a thermoelastic medium to rapidly and accurately access the radii of complex structures in the field without the need for liquid or gel couplants, with the thermoelastic expansion of the test piece 680 producing mechanical stresses that initiate detectable sound waves regardless of the angle of the laser based ultrasonic transducer 600 output with respect to the test piece 680. A MAUS III scanning device may be employed to detect these sound waves and provide accurate information as to the detected flaws.

Abstract: An objective and non-destructive test of the fused joints in an armature, that can be used on every armature being manufactured on an armature manufacturing line, as well as apparatus for performing that test, are provided. The armature is immersed in an acoustic coupling medium. Acoustic pulses, preferably ultrasonic pulses, are beamed onto the commutator tang/wire interface region of a commutator tang/bar fused joint or the fused joint itself and an acoustic signature is measured. The quality of the joint can be determined by comparing the acoustic signature to a predetermined acoustic signature of known quality. A testing station on an armature production line includes a mechanism for removing the armature from the production line, immersing it in the coupling medium, and rotating it as each joint in the commutator of that armature is checked.

Abstract: A portable two microphone acoustic impedance data acquisition and analysis system provided in a lightweight, fully portable, battery powered instrument with a dual capability of either on-site or remote-site analysis of measured data on the acoustic impedance of acoustically absorbing duct liners of aircraft jet engines. The fully portable instrument is capable of being operated by relatively unskilled personnel to provide acoustic impedance and non-linearity measurements on acoustic liners at airports and aircraft maintenance facilities. The measured data on the engine duct acoustic liner can be an input directly to the data analysis system at the data acquisition site for on-site analysis, or can be recorded for input to a data analysis system at a later time, or can be recorded and transmitted, such as by a telephone modem, to a data analysis system at a remote-site.

Abstract: A nondestructive evaluation method is described for ultrasonic evaluation and detection of features in polycrystalline materials, such as grain orientation (e.g. texturing) or grain boundary orientation. The method may, for example, be employed to detect diffusion bonds that contain undesirable planar grain boundary arrays. The method utilizes time of flight statistics gathered from reflections associated with incident ultrasonic signals directed into a plurality of locations within the material.

Abstract: An ultrasonic measuring process is disclosed for measuring the wall thickness variation in the region of the welding seam of a pipe. At least two testing heads are each acoustically coupled to the pipe by a water jet. The acoustic entry zones of the testing heads are moved together in relation to the pipe, parallel to the axis of the pipe. At least one of the testing heads is moved back and forth across the axis of the tube, crossing over the welding seam. The acoustic entry zone can be moved by modulation of a phased array. The second testing head either emits acoustic radiation into the pipe always outside the welding seam or also crosses the welding seam, but at different times than the first testing head. The signals of both testing heads are processed in a measurement value processing circuit such that simultaneously occurring measurement value deviations supply no output signal.

Abstract: An inspection apparatus and associated method includes a sensor housing defining an internal cavity in which a sensor is at least partially disposed for inspecting the surface of a structural part and for detecting defects in the surface and the substructure of the part. The inspection apparatus includes a plurality of compliant fibers extending outwardly from a first end of the sensor housing and circumferentially about an opening defined by the first end of the sensor housing. The compliant fibers support the sensor housing above the surface of the part and maintain the sensor in a predetermined position relative to the surface of the part. The plurality of compliant fibers are adapted to flex laterally to accommodate obstructions on the surface of the part, such as raised fasteners, doublers or lap joints while maintaining the sensor in the predetermined position relative to the surface of the part.

Abstract: In the ultrasonic-inspection method proposed, a high-frequency test probe with a transducer diameter equal to the nominal diameter of the spot weld to be inspected is coupled, through an input path, with the plates in the vicinity of the spot weld and, using the pulse/echo method, the plates are irradiated with ultrasonic waves and the echo pulse trains received are evaluated. In each case, the spectral line corresponding to the overall-thickness propagation time is examined for sufficient minimum amplitude (energy density) and for sufficient minimum width (damping).

Abstract: A measuring device 40 measures an ultrasonic waveform provided to an inspection tool 1. A target energy memory section 45 memorizes a target energy consumed by the inspection tool 1 when the inspection tool 1 is depressed on the soldered portion of an electronic component which is properly soldered on a substrate. A reference waveform memory section 44 memorizes a reference waveform corresponding to an ultrasonic waveform measured in a no load condition of the inspection tool 1. A CPU 43 makes a judgement on whether the soldering condition of the soldered portion of the electronic component is acceptable or not based on a difference between the reference waveform and the waveform measured by the measuring device 40.