Abstract: A cutting insert according to one aspect of the present invention includes a polygonal columnar shape, and includes an upper surface, a lower surface and a side surface located between the upper surface and the lower surface, and a cutting edge is formed at an intersecting portion between the upper surface and the side surface, the upper surface includes a main portion of a convex shape including a flat upper end surface, a first projecting portion which projects from the main portion to a corner portion of the upper surface, and a pair of second projecting portions which each project from the first projecting portion to a periphery of the upper surface to interpose a region between a front end of the first projecting portion and the corner portion, and each of upper ends of the pair of second projecting portions is spaced part from the first projecting portion.

Abstract: An outer member and an inner member constituting a wheel bearing device are assembled and the brake rotor is fixed to the hub ring of the inner member. In this state, the pad slide surfaces of the brake rotor are lathed with the reference provided by a wheel pilot end surface. Alternatively, the wheel pilot end surface of the hub ring by chucking the knuckle pilot of the outer member with the wheel bearing device put in its assembled state, and the pad slide surfaces of the brake rotor are lathed with the reference provided by the wheel pilot end surface.

Abstract: A method for producing a ceramic honeycomb body having large numbers of longitudinal cells partitioned by cell walls, with its peripheral portion removed by machining, includes rotatably holding the ceramic honeycomb body on a main axis of a lathe, and rotating the ceramic honeycomb body around the main axis, to remove its peripheral portion by machining with a tool; the lathe comprising a first fixing jig on the main axis, and a second fixing jig substantially opposing the first fixing jig; each of the first and second fixing jigs having an abutting end portion opposing each other, the abutting end portion having a smaller outer shape than that of the end surface of the ceramic honeycomb body, and the abutting portion having a substantially flat abutting end surface perpendicular to the main axis.

Abstract: An apparatus and method of using an apparatus for refacing a tubular connection is provided. In one example, the apparatus has a mandrel connectable to a threaded portion of a tubular connection and two face plates bearing cutters for refacing surfaces of the tubular connection. In this example, the cutting is controlled by an engaging nut moving along a threaded portion of a drive shaft, and the two face plates may be spaced apart at a fixed distance to maintain the distance between the torque-stop surface and the primary surface after refacing. Also, the apparatus uses a locking pin to assist in tightening or loosening the mandrel into place using the remainder of the apparatus. An air-oil system is provided to supply air and oil to the cutting surfaces as the apparatus refaces the shoulders of the connection. An exemplary pin refacer and an exemplary box refacer are both disclosed.

Abstract: In order to machine at least one workpiece on a lathe, where the workpiece rotates in the lathe and the at least one region to be machined of the workpiece is machined with the aid of at least one tool of the lathe, where the tool is moved at least parallel to the rotation axis of the workpiece, where the tool is moved parallel to the rotation axis of the workpiece such that the machined region of the workpiece is formed in a rotationally asymmetrical manner with respect to the rotation axis of the workpiece after machining. Furthermore, the invention disclosure relates to a cooling duct to a piston wall, and to a combustion-chamber hollow of a piston and also to a lathe.

Abstract: Spindle units are provided for machining devices, in particular for a lathing spindle unit, center drive assembly or milling spindle unit. The spindle unit comprises: a spindle shaft rotatably supported in a housing, a chucking device disposed at the spindle shaft for clamping a workpiece or a tool, a motor drive connected to the spindle shaft for driving the spindle shaft around a drive axis, a clamping device for clamping the spindle shaft at a freely selectable angular position around the drive axis, wherein the clamping device is disposed between the spindle shaft and a stationary part of the spindle unit, and an actuating device for actuating and/or releasing the clamping device. The clamping device can be axially actuated in the direction of the drive axis such that an axial or substantial axial clamping force acts in the direction of the drive axis with the clamping device being actuated.

Abstract: A cutting insert (130) is formed to be rotationally symmetric with respect to an axis line (C3) of a height direction and to be planarly symmetric with respect to a virtual plane of the insert (VS1), an axis line (C2) of a traverse direction is gradually inclined toward the front of a rotational direction around which a workpiece (W) rotates moving toward a first traverse direction (C2A), an axis line (C1) of a longitudinal direction extends toward a lower surface side of an insert body (131) so as to approach a virtual plane of the tool moving toward a first longitudinal direction (C1A), and one corner portion (143C) in the other cutting edge (132B) is disposed further toward a first traverse direction (C2A) than one corner portion (143A) in one cutting edge (132A).

Abstract: A device for the fine machining of a circumferential workpiece surface arranged eccentrically relative to an axis of a workpiece. The device comprises a pressure mechanism configured to press a fine-machining tool against the circumferential workpiece surface. The device also includes a drive unit configured to drive an active section of the pressure mechanism via a first drive and a second drive. The first drive drives the active section in a movement plane that runs crosswise to the workpiece axis along a first movement trajectory. The second drive drives the active section along a second movement trajectory that is at an angle to the first movement trajectory.

Abstract: A linear actuator includes a first tube, a second tube inserted into the first tube to be free to slide, a rod fixed at one end of the rod to the first tube, a rod guide provided on the other end of the rod so as to slide relative to the second tube, a plurality of permanent magnets held by the rod, a holder that is fitted into the second tube and holds a plurality of coils, a first chamber defined between one end of the holder and an end portion of the first tube, and a second chamber defined between the other end of the holder and the rod guide. An insertion hole which connects the first chamber to the second chamber and through which the rod passes is formed in the holder. A connecting groove that connects the first chamber to the second chamber is formed in the second tube to extend in an axial direction.

Abstract: An indexable cutting insert comprises a flank face having a generally parallelogram shape and a plurality of side faces. The flank face is bounded by a plurality of edges. Each edge joins the flank face with one of the side faces. The plurality of edges comprises a first cutting edge and a second cutting edge. The first cutting edge has a shape corresponding to a portion of a first bent curve and the second cutting edge has a shape corresponding to a portion of a second bent curve. The second bent curve is obtainable by a translation of the first bent curve along a width direction of the cutting insert The cutting insert has a two-fold rotational symmetry with respect to an axis of symmetry that is perpendicular to the width direction, a longitudinal direction of the cutting insert being perpendicular to the width direction and the axis of symmetry.

Abstract: An optical sheet includes a sheet-like body portion, and unit prisms arranged on one surface of the body portion. Each unit prism extends linearly in a direction intersecting the arrangement direction. Each unit prism, when viewed in a direction parallel to the arrangement direction of the unit prisms, has an uneven polygonal-line-shaped contour and, with reference to raised portions defined by the polygonal-line-shaped contour of each unit prism, the distance between a top of each raised portion, a farthest point from the body portion in the raised portion, and the body portion in the normal direction of the body portion is not constant. The optical sheet can prevent significant problems when it is superimposed on another member.

Abstract: An outer member and an inner member constituting a wheel bearing device are assembled and the brake rotor is fixed to the hub ring of the inner member. In this state, the pad slide surfaces of the brake rotor are lathed with the reference provided by a wheel pilot end surface. Alternatively, the wheel pilot end surface of the hub ring by chucking the knuckle pilot of the outer member with the wheel bearing device put in its assembled state, and the pad slide surfaces of the brake rotor are lathed with the reference provided by the wheel pilot end surface.

Abstract: The machine for machining crankshafts comprises a support (2) to support at least one crankshaft (100), and at least one actuator (1) to actuate a machining tool for machining the crankshaft. The support (2) is configured to hold the crankshaft with at least two clamping devices (21) configured to secure the crankshaft in correspondence with at least two main journals (103) of the crankshaft. The support (2) turns in respect to a vertical axis (A) to modify an angle of attack between a longitudinal axis (B) of the crankshaft (100) and the actuator. The support is provided with a turning mechanism (22) displaceable between a retracted position wherein it does not interact with the crankshaft (100), and an actuation position wherein the turning mechanism (22) interacts with the crankshaft (100) in order to turn the crankshaft (100) in respect to its longitudinal axis (B).

Abstract: A high-torque connection refacing tool, including a shaft, a mandrel, a primary face plate, and a torque-stop face plate.

Abstract: A boring holder in a tool radius adjusting system is provided with a cutting blade and fine and coarse motion adjusting mechanisms each capable of adjusting the position of the cutting blade relative to a rotational axis of the boring holder. The tool radius adjusting system is provided with a tool radius measuring device for measuring the tool radius of the boring holder and a controller configured to calculate a compensation amount based on a tool radius measured by the tool radius measuring device and a target tool radius and to operate the fine and coarse motion adjusting mechanisms based on the compensation amount so that the tool radius is brought into agreement with the target tool radius.

Abstract: A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.

Abstract: Methods are described for calibrating a turning machine having a first rotatable portion or chuck for holding a workpiece. The first rotatable portion has a first feature associated therewith. The method comprises the steps of using a measurement probe to determine the position of the first feature, rotating the first rotatable portion through an angle, and using said measurement probe to determine the new position of the first feature. The extension of the technique to swivel head mill-turn machines is also described.

Abstract: The disclosure relates to a sample-receiving device for sample materials in ultra-high vacuum chambers, in particular for sputter coating installations.

Abstract: A machine tool for supporting and rotating a workpiece includes a first machine center supporting a first workpiece end of the workpiece. A dead center defines a second machine center of the machine tool. A center spacer has a first spacer end rotatably supported on the second machine center and a second spacer end supporting a second workpiece end of the workpiece. A drive mechanism is configured to rotate the workpiece and, during rotation of the workpiece, the center spacer is configured to rotate with the workpiece about the second machine center. The second workpiece end includes a first material and the center spacer includes a second material that is different than the first material.

Abstract: A method for producing a cable-sealing member is disclosed. The method comprises forming a formed rubber including a first plane and a second plane that oppose in a thickness direction and a side plane that bridges a peripheral edge of the first plane and a peripheral edge of the second plane. The method further includes rotating the formed rubber with one axis in the thickness direction as a rotary axis while a holder is applied over the side plane of the formed rubber and, meanwhile, inserting a cutting blade from the first plane into the formed rubber to form a ring-form slit portion and stopping the cutting blade just in front of the second plane, leaving a slit-form ring unbored on one side.

Abstract: A cutting tool system comprising a carrier tool, a cutting plate having a clamping recess and a clamping element with an associated clamping bolt, wherein on the underside of the clamping element, which underside faces the cutting plate, an engagement element is arranged that is in clamping contact with the clamping recess in the engaged state and thereby anchors the cutting plate, and the clamping element is guided via a chamfer in such a manner that when tightening the clamping bolt, the clamping element is pulled in the clamping direction.

Abstract: In a cutting insert according to an embodiment of the present invention, an upper surface includes: a first concave groove which is continuous with a first cutting edge and extends along a longitudinal direction; a pair of second concave grooves which are respectively continuous with a pair of second cutting edges and extend along the longitudinal direction; and a pair of protruded parts respectively located between the first concave groove and the pair of second concave grooves. The pair of protruded parts are respectively continuous with an end surface cutting edge and are separated from each other by a larger distance therebetween as separating from the end surface cutting edge. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.

Abstract: The present invention relates to a machine tool and a corresponding method for machining, in particular for turning and milling, a workpiece having a central bore, said machine tool including a tool holder for holding a tool, a work rest for seating the workpiece, a work mounting for holding the workpiece in place, and a drive mechanism for rotating the workpiece about a central rotation axis, wherein the work rest has an arbor for attaching the workpiece, such that a section of the arbor projects into the central bore on a first side of the workpiece, and wherein the work mounting has a counter-holder movable in the direction of the bore axis of the central bore for applying a contact pressure, acting in the direction of the bore axis, to the workpiece on a second side opposite the first side.

Abstract: A machining process and apparatus capable of increasing removal rates achievable when machining titanium and its alloys. The process includes heating a portion of a workpiece with a laser beam, cryogenically cooling a cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece, and machining the heated portion of the workpiece with the cutting tool. The apparatus includes a cutting tool, a device for heating a portion of a workpiece with a laser beam prior to being machined with the cutting tool, and a device for cryogenically cooling the cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece. The cryogenic fluid is circulated around the cutting tool to achieve a temperature differential between the workpiece and the cutting tool that is capable of improving removal rates and extending tool life at cutting speeds of, for example, above 100 m/min.

Abstract: A lathe has a plurality of turret positions with at least one having a toolholder, a pair of blades projecting from one end of the toolholder with the toolholder structured to assume a first position with a first blade machining said workpiece which is rotating in a first direction and a second position with a second blade structured to assume a second position with the workpiece rotating in the other direction. The toolholder remains fixed during machining, Related methods and toolholders are disclosed.

Abstract: A free form cutting machine is disclosed. The free form cutting machine includes a table, a spindle; and a cutting arrangement attached to the spindle. The cutting arrangement having at least a cutting tool used to cutting selected portions from a workpiece on the table. The free form cutting machine causes the cutting tool to apply a continuous shaping force to the surface of the workpiece until a first surface shape of the workpiece conforms with a predefined finished spline surface shape.

Abstract: A method and apparatus for discharging a temperature-controlled flow of a resultant fluid (32) containing a throttling gas and cryogenic fluid onto a material (14) for the purpose of maintaining the temperature of the material within a desired temperature range and below the glass transition temperature of the material during machining. Also disclosed is an apparatus and method for deburring or deflashing a machined material by discharging a temperature-controlled flow of a resultant fluid (132) onto a machined material (114) to harden the burrs (134a), then brushing the material (114) to remove the hardened burrs (143a).

Abstract: An inspirator for use with an infrared heater and method of manufacturing a venturi body of the inspirator is described. The inspirator is formed from a solid piece of metal and has an elongated bore having en inlet and an outlet. The inlet smoothly tapers to a venturi with a successively step bore downstream of the venturi to the outlet. The inspirator has a fuel inlet and an air inlet to the venturi.

Abstract: A method of ductile mode machining a component of a plasma processing apparatus wherein the component is made of nonmetallic hard and brittle material wherein the method comprises single point turning the component with a diamond cutting tool causing a portion of the nonmetallic hard and brittle material to undergo a high pressure phase transformation to form a ductile phase portion of the hard and brittle material during chip formation wherein a turned surface is formed from a phase changed material and the turned surface is a grooved textured surface of phase changed material.

Abstract: A high precision micro/nanoscale machining system. A multi-axis movement machine provides relative movement along multiple axes between a workpiece and a tool holder. A cutting tool is disposed on a flexible cantilever held by the tool holder, the tool holder being movable to provide at least two of the axes to set the angle and distance of the cutting tool relative to the workpiece. A feedback control system uses measurement of deflection of the cantilever during cutting to maintain a desired cantilever deflection and hence a desired load on the cutting tool.

Abstract: In order to shorten a process chain during material removing machining of a crank shaft, after rough machining and after hardening according to the invention a combination of single point turning with subsequent tangential turning and/or finishing and/or fine dry grinding and/or electrochemical etching is proposed as a second step.

Abstract: Disclosed in this specification is a casting cup assembly comprising frontcurve and basecurve molds which of which includes a ring that circumscribes the respective concave and convex mold surface. When the casting cup is assembled, the rings align and minimize de-centering and tilting of the concave and convex mold surfaces which, in turn, reduces edge defects.

Abstract: A cutting unit includes a detachable head assembly with a cutting insert and holder. The mating spherical surfaces in both parts helps to get freedom of movement, hence helps in getting different rake angles. A set of pins helps getting correct center height for the cutting insert when spherical surfaces of both parts are not in contact with each other. The pins when lifted up gives point contact with spherical surface of the head assembly. The pins are moved in the holes provided in the holder with the help of screw-nut principle. The head assembly is clamped against holder using a clamping ball mechanism. The clamping balls are free to rotate in their respective seating area. Rake angles are changed by turning the head assembly manually. Once the required rake is set, the clamping balls are fastened.

Abstract: A tool main spindle, whose cutting angle can be changed, is translated by an X-axis moving mechanism portion on an X-axis provided in a plane perpendicular to an axis of a work; and is translated on a Y-axis by a Y-axis moving mechanism portion. Cutting of the work is performed by setting the cutting angle of the tool main spindle to an angle of the cutting tool at which the work has large dynamic rigidity, and causing an axis of a cutting tool to cross the work axis, and cutting the work with the cutting tool toward the axis of the work by cooperatively operating the X-axis moving mechanism portion and the Y-axis moving mechanism portion.

Abstract: Method for producing a cylinder unit, with the steps: clamping the cylinder (44) to the workpiece clamping device (42) of a lathe (34), skiving the cylinder inner surface (62) of the cylinder (44) by means of a skiving tool (10), in particular by rotating the workpiece clamping device (42) such that a skived cylinder inner surface (62) is formed, smooth rolling the skived cylinder inner surface (62) by means of a smooth rolling tool (60), in particular by rotating the workpiece clamping device (42), and processing at least the front surface (64) of the cylinder unit, wherein the skiving, the smooth roiling and the processing at least of the front surface (64) are carried out in one setting.

Abstract: In a method for machining a workpiece using a tool, the tool engages with the workpiece and between the two a cutting motion is induced. Furthermore, a relative first vibration motion between workpiece and tool, which is superimposed on the cutting motion, is induced in such a way that one or more characteristic values of the first vibration motion and one or more characteristic values of the cutting motion are adjusted in relation to one another. The superimposed vibration motion can also be induced in such a way that distinctive surface zones of the workpiece are generated.

Abstract: A dampening adapter is disclosed for mounting a cutting tool onto a machine turret to reduce vibration and flexing when the cutting tool engages a work piece, and a method of using the dampening adapter.

Abstract: A machine tool includes a main spindle (10) which holds a workpiece (200, object to be machined) and is rotatable about the shaft center (C1), a main spindle motor (20, main spindle driver) which rotates the main spindle (10), a rotary guide bush (30, eccentric guide hush) which supports the workpiece (200) projecting from a leading end of the main spindle (10) to be rotatable in a state of being eccentric relative to the shaft center (C1) by a length E, a guide bush servomotor (40, guide bush driver) which rotates the rotary guide bush (30) about the shaft center (C1) in synchronization with the main spindle (10), and a controller (50) which controls the rotation and driving of the guide bush servomotor (40), so as to selectively switch between the rotation state and the stop state of the rotation.

Abstract: This technology relates generally to methods for the fabrication of high performance lenses, in particular, lenses including a glass carrier and an at least partially transmissive layer with one or more slope facets coupled together by one of more draft facets on a surface of the glass carrier. The methods involve identifying geometric errors in the slope and draft facets to create correction factors and forming corrected slope and draft facets based on the correction factors. This technology also relates to the resulting lenses and lens arrays.

Abstract: Machine tool systems and methods include methods of synchronizing cutting tools with a workpiece retainer. In some embodiments, the methods and systems provide at least two cutting tools that are synchronized to machine a common surface of a workpiece in a quick and efficient manner. A controller having a single line of code for controlling both cutting tools and the workpiece retainer may be used. The cutting tools may be synchronized such that they engage substantially opposite portions of the workpiece, thereby to reduce resulting forces in the workpiece that may tend to induce workpiece deflection and/or chatter. In other embodiments, a cutting tool is synchronized with a split workpiece holder that may be controlled to induce a compression, tension, or torsion pre-load in the workpiece.

Abstract: A turning insert formed for chip-cutting metal machining of a workpiece that rotates in a direction of rotation at a first speed of rotation around a workpiece axis, the turning insert including a front surface, an envelope surface, and a circular cutting edge located where the front surface meets the envelope surface. The cutting edge extends around the front surface and lays in a plane that forms an angle ? with the envelope surface. A tool axis extends through the turning insert in a normal direction in respect of the plane, and the turning insert, during the chip-cutting metal machining, is formed to rotate around the tool axis at a second speed of rotation. The envelope surface forms a chip surface and is arranged to meet chips formed in the chip-cutting metal machining, and the chip surface includes chip breaking means.

Abstract: A threaded connection design having a double ellipse in the thread root for reducing stress fatigue is illustrated in this disclosure. The root groove includes a first portion comprising a first elliptical surface being part of a first ellipse. The root groove further includes a second portion comprising a second elliptical surface, being part of a second ellipse, and the second elliptical surface being joined tangentially at a first end to the first elliptical surface at a junction point that defines the bottom of the root groove. The second elliptical surface is joined tangentially at a second end to the load flank.

Abstract: Objects are to obtain a highly accurate diffraction element that may prevent an intensity decrease of a light beam entering a light receiving unit without a decrease in diffraction efficiency and without a problem of flare or the like, a manufacturing method for the diffraction element, and a spectrometer using the same. A diffraction element (2) includes a diffraction grating formed on a substrate having a curved surface. In the diffraction element (2), the curved surface (3) has an anamorphic shape formed by pivoting a curved line (I) in a plane about a straight line (II) in the same plane serving as a rotation axis, and gratings (10a) of the diffraction grating (10) exist in cross sections orthogonal to the rotation axis.

Abstract: A cutting insert includes a first surface, a second surface and a peripheral surface extending therebetween, and an insert hole extending between the first and second surfaces and having a hole axis. A cross section of at least a portion of the insert hole taken perpendicular to the hole axis has an oval shape. The cutting insert also includes a mark provided on at least one of the first and second surfaces, indicating the orientation of the cross sectional oval shape of the at least a portion of the insert hole.

Abstract: An apparatus for recutting the surface of a wheel is described. The apparatus comprises a rotatable mount, for holding and rotating the wheel about its axis, a surface profiler, configured to detect and output a surface elevation profile of a concentric ring at a current radial position on the surface of the wheel, a linear drive mechanism, configured to reposition the surface profiler radially with respect to the wheel, a radial profile generator, configured to calculate a cutting profile for the wheel based on the surface elevation profile for each concentric ring, a cutting tool, and cutting control circuitry, configured to control the position of the cutting tool with respect to the wheel to recut the surface of the wheel in accordance with the generated cutting profile.

Abstract: The invention relates to a method for reprofiling wheelsets (1) rotatably mounted in axle bearing housings (6) on rail vehicles on underfloor wheelset lathes (12; 14) equipped with machining tools, a machine control for the machining tools, drive rollers (15), axial guide rollers (17), measuring rollers (13) as well as clamping devices (21; 22) to engage the axle bearing housings (6).

Abstract: A processing apparatus and a processing method with which an object-to-be-cut is processed, and a high-precision superconducting acceleration cavity can be formed. The processing apparatus forming a half cell by processing a hollow workpiece, and is provided with a securing jig, a rotational drive portion rotating the securing jig, and a cutting tool. The securing jig having a plurality of members, when cutting a first portion-to-be-cut of the workpiece, the plurality of members are combined in a first pattern so that the first portion-to-be-cut is exposed, when cutting a second portion-to-be-cut of the workpiece, the plurality of members are combined in a second pattern so that the second portion-to-be-cut is exposed, and the combination of the plurality of members is changed from the first pattern to the second pattern without removing the workpiece.

Abstract: A process of manufacturing a drive shaft of an explosion-proof motor, the drive shaft having a cylindrical section and a spline section, the process includes the steps of horizontally disposing the drive shaft; continuously forward moving the drive shaft; feeding both a milling cutter and a correction roller toward the drive shaft wherein the correction roller is coaxial with a shaft of a lathe; activating the milling cutter to mill a front end of the drive shaft; and activating the correction roller to correct any deformations generated by the milling. The correction roller is made of diamond. The cylindrical section has a deformation of less than 0.02 mm per 200 mm of length, and the spline section has a deformation of less than 0.02 mm per 250 mm of length.

Abstract: A process of manufacturing a feed screw includes the steps of arranging three dies spaced apart 120-degree each other so as to limit a radial movement of an elongated blank feeding through a space defined by the dies; clockwise rotating the dies to cut threads on the blank; performing a thread grinding on the threads of the blank; and cutting the blank into a finished feed screw per predetermined period of time. The blank is fed through a sleeve for positioning prior to the blank feeding. Cylindrical degree of the finished feed screw is less than 0.1 mm/1,000 mm and its pitch error is 0.05 mm/100 threads.

Abstract: A method for providing coil shaved metal fibers according to the present invention comprises the steps of -providing a metal composite foil, the metal composite foil comprising oat least two metal layers (Lx) for being converted into metal fibers, each pair of adjacent metal layers are mutually separated by a sacrificial layer (Sy) provided from a sacrificial metal, each sacrificial layer (Sy) having a first and second surface, whereby for each sacrificial layer, the first surface contacts one of the pair of adjacent metal layers, the second surface is contacting the other of the pair of adjacent metal layers; -coiling said metal composite foil on a shaft thereby providing a metal coil having one free end surface; -rotating the metal coil and cutting the free end surface of the metal coil by means of a cutting tool, thereby providing a bundle of composite fibers; -removing the sacrificial metal of the sacrificial layers from the composite fibers thereby providing a bundle of metal fibers, each metal fiber bei