Abstract: A particulate material for removing an acid gas and/or mercury contaminant from a hydrocarbon gas is disclosed. The particulate material comprises a superabsorbent hydrogel comprising a cross-linked hydrophilic polymer network having from 0.1 mol % to 50 mol % cross-linking agent. The superabsorbent hydrogel has one or more compounds capable of binding the acid gas and/or mercury contaminant incorporated into the hydrophilic polymer network by absorbing said one or more compounds as a liquid phase or an aqueous solution. Methods for preparing the particulate material and using the particulate material to remove one or more acid gas and/or mercury contaminants from a hydrocarbon gas, dehydrating the hydrocarbon gas, and mitigating corrosion in gas flowlines are also disclosed.

Abstract: Device (10) for injecting powders into a furnace pipe (500), comprising a chamber (230) connected to a peripheral pipe (220) and, on the other hand, to the said furnace pipe via the said peripheral pipe (220), which comprises a first part (221) of diameter DP1, and a second part (222) of diameter DP2, having a downstream end (222a) and intended to be in communication with the furnace pipe, and a powder conveying pipe (120) which has a diameter DT and a downstream end (121), characterized in that the second part of the peripheral pipe has a length L?the diameter (DP2) of the second part of the peripheral pipe, and in that the diameter (DT) and the diameter (DP2) are connected by the relationship 0<DP2?DT<½ DT.

Abstract: Configurations and related processing schemes of direct or indirect inter-plants (or both) heating systems synthesized for grassroots medium grade crude oil semi-conversion refineries to increase energy efficiency from specific portions of low grade waste heat sources are described. Configurations and related processing schemes of direct or indirect inter-plants (or both) heating systems synthesized for integrated medium grade crude oil semi-conversion refineries and aromatics complex for increasing energy efficiency from specific portions of low grade waste sources are also described.

Abstract: A scrubber for removing pollutant compounds from a gas stream. At least one gas channel introduces the gas stream to a lower portion of the scrubber. An inlet chamber directs the gas stream upwards to form a vertical gas stream. A constriction section has a vertical axis of symmetry and includes a centrally arranged venturi nozzle, and is above and in flow connection with an upper end of the inlet chamber for accelerating the vertical gas stream. A reaction chamber is arranged above and in flow connection with the constriction section. A reagent in the reaction chamber converts pollutant compounds in the gas stream to reaction products. A discharge channel in flow connection with the reaction chamber discharges gas and particles including the reaction products from the reaction chamber. A particle separator separates particles from the gas. A return channel recycles a portion of the particles to the reaction chamber.

Abstract: A flue gas is cleaned by feeding same to a filtering separator. The filtering separator is accommodated in a housing, and the housing has a pre-filter side ahead of the filtering separator and a clean side following the filtering separator in the flue gas flow direction. A filter element has an adsorbent formed of dust-free spheroidal charcoal on the clean side of the housing. The flue gas flows through the adsorbent in the filter element. Harmful substances from the group including mercury and/or dioxin and/or furan and/or further heavy metals are thereby removed from the flue gas.

Abstract: A method for controlling the effective heat transfer from a storage unit (1). During gas release from storage material (3) in the storage unit the storage material is heated by a heater (2). During re-saturation of the storage material (3) with gas the heater is off. Controlling of the effective heat transfer from the storage unit (1) is performed, during gas release, by ceasing convection of a convection gas and, during re-saturation, by performing or enabling convection of a convection gas to cool the storage unit (1).

Abstract: A method of removing CO2 from an input gas stream, the method comprising reacting a solid sorbent with the input gas stream to remove CO2 from the input gas stream in a carboniser; reacting the solid sorbent from the carboniser in a calciner to release the CO2 into a substantially pure gas stream; exchanging heat between the carboniser and calciner; and controlling a CO2 partial pressure and temperature in the carboniser and a CO2 partial pressure and temperature in the calciner such that the temperature in the carboniser is higher than the temperature in the calciner for providing heat from the carboniser to the calciner.

Abstract: A solids transport system for use in a flue gas desulfurization system is disclosed. Flue gas can be recycled from downstream and used as a fluidizing gas for transporting solids between different locations. Exemplary systems include fluidization slide gravity conveyors, fluidization pads in bins, and in hoppers. The flue gas is generally already at an elevated temperature, reducing power consumption needed to heat the fluidizing gas.

Abstract: A method and device for capturing SO2 present in gases originating from cells for the industrial production of aluminum by igneous electrolysis, implemented over a group of at least two reactors passed through in parallel by a gas stream and supplied with a powdered sorption agent capable of adsorbing effluents present in the gas stream by placing the sorption agent in contact with the gas stream, each reactor having collection elements for collecting the sorption agent after contact with the gas stream, at least one of the reactors having discharge elements for discharging the sorption agent after contact with the gas stream to injection elements for injecting into at least another one of the reactors; and desorbing elements located between the discharge elements and the injection elements, for desorbing the SO2 adsorbed by the sorption agent before it reaches the discharge elements.

Abstract: A flue gas adsorbent and method for making an adsorbent for mercury capture are disclosed. The adsorbent comprises an admixture of an adsorptive material and an additive that have been physically combined thereby eliminating the need for traditional impregnation. A method for removing mercury from a flue gas stream is also disclosed.

Abstract: Disclosed is a carbon dioxide capture system which includes a first carbon dioxide adsorption/desorption section including a first carbon dioxide adsorption section, a first carbon dioxide desorption section connected to the first carbon dioxide adsorption section, and a first carbon dioxide adsorbent circulating through the first carbon dioxide adsorption section and the first carbon dioxide desorption section; and a second carbon dioxide adsorption/desorption section including a second carbon dioxide adsorption section, a second carbon dioxide desorption section connected to the second carbon dioxide adsorption section, and a second carbon dioxide adsorbent circulating through the second carbon dioxide adsorption section and the second carbon dioxide desorption section.

Abstract: A method of producing an activated carbon, comprising selecting a raw material for direct-activation, applying a solution of at least 50% phosphoric acid by weight at a ratio of from 0.01 pounds to 0.3 pounds of phosphoric acid solution per pound to the raw material selected for direct activation to produce a phosphoric acid treated raw material, and direct-activating the phosphoric acid treated raw material via a gas activation process to produce an activated carbon.

Abstract: Disclosed is a dry CO2 capturing device with improved energy efficiency, which utilizes a difference in temperature between a regeneration operation of isolating CO2 from an sorbent containing CO2 absorbed therein and a pre-treatment operation of allowing H2O to be adsorbed to CO2. The dry carbon dioxide (CO2) capturing device, includes a recovery reactor for recovering CO2, a recovery cyclone for discharging a gas while separating the CO2-captured solid sorbent only, a regenerator for receiving the CO2-captured solid sorbent and separating CO2 captured in the solid sorbent, and a pre-treatment reactor for cooling the solid sorbent free from CO2, wherein a first heat exchanger is provided between the recovery cyclone and the regenerator to pass the CO2-captured solid sorbent therethrough, and a second heat exchanger is provided between the pre-treatment reactor and the regenerator to pass the solid sorbent free from CO2 therethrough.

Abstract: In the method according to the invention for separating mercury from waste gases of a cement production process, the mercury is sorbed on a sorbent, the sorbent is subsequently discharged from the process and supplied to a discharge reactor which is operated with a carrier gas. The sorbent is heated there to temperatures of more than 250° C. so that the mercury is discharged from the sorbent and changed into the gas phase, the gas of the discharge reactor that has accumulated mercury subsequently having the dust removed from it in a preliminary dust removal device, and only a part-flow of the gas which has been enriched and had the dust removed from it in this manner being drawn off at high temperatures and cleaned in a subsequent sorption stage, whilst the remaining part-flow is brought to the temperature required for the discharge of the mercury in the discharge reactor in a heat transfer system and is again supplied as a carrier gas to the discharge reactor.

Abstract: Condensable vapors such as carbon dioxide are separated from light gases in a process stream. The systems and methods employ a particle bed cooled by an in-bed heat exchanger to desublimate the condensable vapors from the process stream. The condensable vapors are condensed on the bed particles while the light gases from the process stream, which are not condensed, form a separated light-gas stream. The separated light-gas stream can be used in a recuperative heat exchanger to cool the process stream.

Abstract: A fluidized reactor system for removing impurities from a gas and an associated process are provided. The system includes a fluidized absorber for contacting a feed gas with a sorbent stream to reduce the impurity content of the feed gas; a fluidized solids regenerator for contacting an impurity loaded sorbent stream with a regeneration gas to reduce the impurity content of the sorbent stream; a first non-mechanical gas seal forming solids transfer device adapted to receive an impurity loaded sorbent stream from the absorber and transport the impurity loaded sorbent stream to the regenerator at a controllable flow rate in response to an aeration gas; and a second non-mechanical gas seal forming solids transfer device adapted to receive a sorbent stream of reduced impurity content from the regenerator and transfer the sorbent stream of reduced impurity content to the absorber without changing the flow rate of the sorbent stream.

Abstract: The present disclosure relates generally to contaminant removal from gas streams. In certain embodiments, the present disclosure relates to a process for removing one or more contaminants from a gas stream via contact with a regenerable sorbent at high temperature and pressure, utilizing a unique arrangement of reactors operating in parallel.

Abstract: An apparatus suitable for generating gaseous hydrocarbon fuel from a carbon based synthesis gas including a reaction chamber having a rotating shaft including a plurality of radial blades mixing and circulating carbon based synthesis gas and particulate catalyst upwardly generating gaseous hydrocarbon fuel, a stripping chamber located above the reaction chamber having a second axial rotating shaft including a plurality of radial blades driving hydrocarbon fuel radially outwardly, a source of hot stripping gas, an annular filter surrounding the stripping chamber and an annular gas collection chamber surrounding the filter. The blades in the stripping chamber are rotated independently at a greater velocity than the blades in the reaction chamber and the reaction is controlled by the temperature of the synthesis gas and the rotational velocity of the mixing blades in the reaction chamber.

Abstract: A gas dehydrator system, including, a desiccant transport wheel configured to rotate a solid desiccant from a first dehydration section to a first regeneration section, a first gas path extending through the first dehydration section, wherein the solid desiccant is configured to collect moisture from a first gas in the first gas path, and a second gas path extending through the first regeneration section, wherein the solid desiccant is configured to release the moisture into a second gas in the second gas path to regenerate the solid desiccant.

Abstract: A purification method comprises directing a system having a gas phase component and a contaminant through a filter including an aerogel material, e.g., hydrophobic silica-based aerogel particles. A filter for purifying a gas phase system comprises an aerogel material in an amount sufficient to remove at least a portion of a contaminant present in the gas phase system. In preferred examples, the filter is a fluidized bed. In further examples, the filter is a packed bed.

Abstract: Ionic liquid (IL)-mediated sol-gel hybrid organic-inorganic materials present enormous potential for effective use in analytical microextraction. One obstacle to materializing this prospect arises from high viscosity of ILs significantly slowing down sol-gel reactions. A method was developed which provides phosphonium-based, pyridinium-based, and imidazolium-based IL-mediated advanced sol-gel organic-inorganic hybrid materials for capillary microextraction. Scanning electron microscopy results demonstrate that ILs can serve as porogenic agents in sol-gel reactions. IL-mediated sol-gel coatings prepared with silanol-terminated polymers provided up to 28 times higher extractions compared to analogous sol-gel coatings prepared without any IL in the sol solution.

Abstract: A system and method for calcination/carbonation cycle processing. The system comprises a calciner reactor for receiving partially carbonated mineral sorbent granules; a heat exchange structure for transferring heat through a wall of the calciner reactor to a granular flow of the sorbent granules for facilitating a calcination reaction of the sorbent granules to regenerate the sorbent granules; a gas extraction unit for removing gas products from the calciner, wherein the gas products comprise carbon dioxide from the calcination reaction; a carbonator reactor for receiving the regenerated sorbent granules from the calciner reactor and for receiving a cold flue gas, such that the regenerated sorbent granules are partially carbonised while the flue gas is scrubbed and the partially carbonated sorbent granules and the scrubbed flue gas exit the carbonator reactor as respective hot materials; and a riser unit for cycling the partially carbonated sorbent granules from the carbonator reactor to the calciner reactor.

Abstract: The present disclosure is directed to a fluidized bed contaminant treatment system comprising plural stacked distributor elements that can be rigidly fixed to a housing surrounding the fluidized bed.

Abstract: The invention relates to a method for the continuous production of semicrystalline polycondensate pellets. Said method comprises the following steps: producing a polycondensate material; shaping polycondensate pellets and solidifying the polycondensate melt in a liquid cooling medium, wherein the shaping of the pellets can be carried out prior to or after solidification; separating the pellets from the liquid cooling medium once the polycondensate pellets have cooled down to an average temperature that lies within the crystallization temperature range of the polycondensate; and crystallizing the pellets in a treatment chamber, the treatment gas being led in said treatment chamber in a countercurrent to the polycondensate pellets, the flow rate of the treatment gas being above the incipient fluidization point of the polycondensate pellets and the polycondensate pellets having a narrow dwell time spectrum in the treatment chamber.

Abstract: Disclosed is a dry carbon dioxide capture apparatus with improved carbon dioxide capture efficiency through preventing gas backflows into vertical transport lines. The dry CO2 capture apparatus includes a capture reactor having a capture buffer chamber on the bottom side, a capture diffusion plate on top of the capture buffer chamber, and adsorbent particles in a space above the capture diffusion plate; a first separator connected to the capture reactor through a vertical transport line; a regenerator having a regeneration buffer chamber on the bottom side, a regenerating diffusion plate on top of the regeneration buffer chamber, and adsorbent particles in a space above the regenerating diffusion plate; a second separator connected to the regenerator through a gas separation line; and a second particle transfer line connected to the regenerator at one end and connected to the capture reactor at the other end.

Abstract: The present disclosure relates generally to contaminant removal from gas streams. In certain embodiments, the present disclosure relates to a process for removing one or more contaminants from a gas stream via contact with a regenerable sorbent at high temperature and pressure, utilizing a unique arrangement of reactors operating in parallel.

Abstract: The present disclosure is directed to a dense-phase additive transportation system for additive injection into a contaminated gas stream.

Abstract: A solid absorbent for absorption of CO2 from flue gas, comprising: a) particles made of a cross bounded, highly porous polymer substrate, and b) CO2 absorbing functional nucleophilic groups grafted on the particle surface, is described. A method for CO2 sequestration using the absorbent is also described.

Abstract: A boosted no-lance injection system (BNLS) and methods of operating a combustion system to reduce acid gas or metal emissions in the flue gas is shown and described. In one embodiment, a BNLS includes an injection device, a high volumetric flow air mover, a transport air mover, a sorbent hopper and a mounting apparatus. In other embodiments, a method of operating a combustion system includes positioning the BNLS to inject into the ductwork, applying transport air and sorbent into the ductwork, and applying the high volumetric flow air into the ductwork. The result is methods and systems for reducing acid or metal emissions in the flue gas.

Abstract: This invention provides methods for reduction of mercury emissions from cement plants. In one method, a powdered activated carbon sorbent is injected into a gas stream of a cement plant at one or more points after the kiln and before the particulate collection device of the cement plant. Also provided is an apparatus for decreasing emissions from a cement plant, which apparatus comprises two or more beds in a series comprising a first bed which is a moving bed, and one or more remaining beds which are fixed beds, each fixed bed comprising at least one sorbent which is able to absorb at least one of mercury, hydro-carbons, and hydrochloric acid. Another method for reducing emissions from a cement plant employs the apparatus just described.

Abstract: This invention provides a method for reducing mercury emissions from a cement plant comprising at least a particulate collection device and a preheater tower comprised of one or more preheater cyclones. The method comprises injecting pulverized coal into at least one preheater cyclone of said cement plant.

Abstract: A flue gas adsorbent and method for making an adsorbent for mercury capture are disclosed. The adsorbent comprises an admixture of an adsorptive material and an additive that have been physically combined thereby eliminating the need for traditional impregnation. A method for removing mercury from a flue gas stream is also disclosed.

Abstract: A system for removing gaseous pollutants, such as mercury from flue gases of a solid-fueled furnace (17), includes a sorbent mill (34) that receives superheated steam and a sorbent (28), such as activated carbon, in a partially agglomerated state, that processes the sorbent (28) by de-agglomerating and comminuting the sorbent (28). An educator (35) transports the processed sorbent (28) to a distributor (36) that injects it into the flue gases at a contact location having a temperature between 500° F. and 900° F., whereupon the sorbent (28) adsorbs mercury from the flue gas. A particle collection device (24) removes the processed sorbent (28) having adsorbed mercury, from the flue gas.

Abstract: A method and system for automated control of the operating temperature setpoint of a circulating fluidized bed (CFB) scrubber within a pre-determined range of approach temperatures to the adiabatic saturation temperature of the CFB scrubber exhaust stream to maintain an optimal operating temperature, thereby reducing low temperature sulfuric acid corrosion and deposition of wet materials, and high temperature excess reagent use. A Dewcon® Moisture Analyzer (or equivalent) is connected in the exhaust stream of the CFB scrubber. The Dewcon® Moisture Analyzer transmits adiabatic saturation temperature data of the exhaust stream to the CFB scrubber system controller. Based on pre-programmed parameters, the system controller adjusts the CFB scrubber temperature setpoint.

Abstract: Disclosed are apparatus and method to treat large amounts of flue gas from a pulverized coal combustion power plant. The flue gas is contacted with solid sorbents to selectively absorb CO2, which is then released as a nearly pure CO2 gas stream upon regeneration at higher temperature. The method is capable of handling the necessary sorbent circulation rates of tens of millions of lbs/hr to separate CO2 from a power plant's flue gas stream. Because pressurizing large amounts of flue gas is cost prohibitive, the method of this invention minimizes the overall pressure drop in the absorption section to less than 25 inches of water column. The internal circulation of sorbent within the absorber assembly in the proposed method not only minimizes temperature increases in the absorber to less than 25° F., but also increases the CO2 concentration in the sorbent to near saturation levels. Saturating the sorbent with CO2 in the absorber section minimizes the heat energy needed for sorbent regeneration.

Abstract: Condensable vapors such as carbon dioxide are separated from light gases in a process stream. The systems and methods employ a particle bed cooled by an in-bed heat exchanger to desublimate the condensable vapors from the process stream. The condensable vapors are condensed on the bed particles while the light gases from the process stream, which are not condensed, form a separated light-gas stream. The separated light-gas stream can be used in a recuperative heat exchanger to cool the process stream.

Abstract: A particulate, heterogeneous solid CO2 absorbent composition, comprising decomposition products of Ca3Al2O6 after having been heated to a temperature between 500° C. and 925° C. in the presence of H2O and CO2 for a period of time sufficient to allow the Ca3Al2O6 to react and form the particulate, heterogeneous absorbent composition which exhibits a higher concentration of aluminium than calcium in the particle core but a higher concentration of calcium than aluminium at the particle surface. The invention also comprises a method for preparing the particulate, heterogeneous product as well as a method for utilizing the composition for separating CO2 from a process gas.

Abstract: In the method according to the invention for separating mercury from waste gases of a cement production process, the mercury is sorbed on a sorbent, the sorbent is subsequently discharged from the process and supplied to a discharge reactor which is operated with a carrier gas. The sorbent is heated there to temperatures of more than 250° C. so that the mercury is discharged from the sorbent and changed into the gas phase, the gas of the discharge reactor that has accumulated mercury subsequently having the dust removed from it in a preliminary dust removal device, and only a part-flow of the gas which has been enriched and had the dust removed from it in this manner being drawn off at high temperatures and cleaned in a subsequent sorption stage, whilst the remaining part-flow is brought to the temperature required for the discharge of the mercury in the discharge reactor in a heat transfer system and is again supplied as a carrier gas to the discharge reactor.

Abstract: A filter separator and method, including an annular microfilter and a separation chamber within the microfilter including a plurality of mixing blades circulating fluid upwardly and downward within the chamber. When the apparatus is used to purify syngas, adherent metal oxide particles are circulated in the chamber to adsorb waste oxides. The apparatus is purged by injecting hot CO2 free gas into the chamber through the filter and the filter pores may be expanded during purging.

Abstract: A process to purify biogases (i.e., landfill gas and municipal digester gas), to 5 enable such biogases to be utilized to generate electricity and heat. Biogases from these sources generally include small amounts of organosilicons (which are particularly harmful to power generation equipment, and especially harmful to micro-turbines, reciprocating internal combustion engines, and large turbines), and halogenated chemical species (which can foul expensive emission catalysts). A fluidized media bed reactor is configured to concentrate offending organics, and is coupled with another reactor vessel configured to strip the offending organics off saturated media with a hot inert gas. The removed organics are further concentrated into an inert gas stream that is conveyed to a small flare for greater than 99% destruction. The energy required to strip the organics from the spent media, and to energize the flare, is generated by the combustion of a small quantity of the purified biogas.

Abstract: A flue gas adsorbent and method for making an adsorbent for mercury capture are disclosed. The adsorbent comprises an admixture of an adsorptive material and an additive that have been physically combined thereby eliminating the need for traditional impregnation. A method for removing mercury from a flue gas stream is also disclosed.

Abstract: In order to separate overspray of a liquid coating material from an air current or fluid flow flowing through the application region of a system for coating workpieces, the overspray present in the air current is charged with an auxiliary agent introduced in the air current. The auxiliary agent may include, for example, particles having a fiber or hollow space structure and/or a particulate material or fluid chemically reacting with the overspray particles.

Abstract: A process of treating a gas stream containing mercury is disclosed.

Abstract: The invention in its various embodiments is directed to methods and equipment for generating an activated sorbent from a sorbent precursor with the addition of certain chemicals that enhance the effectiveness of the activated sorbent. The invention in its various embodiments is also directed to the methods and equipment for generating some of the chemicals that are added to the raw carbonaceous material or activated sorbent to enhance its effectiveness. The invention in its various embodiments is also directed to methods and equipment for generating certain chemicals that can be added to a gas stream to convert a given gaseous pollutant to a form that is more easily removed from the gas stream.

Abstract: A method of improve the removal of particulate matter, heavy metals, neutralizing acid, and kill microorganism pollutants, known to be in contaminated air volumes of occupied confined spaces, when exposed in close contact under pressure to a mixture of alkaline sorbent materials, having a known synergism between said pollutants using a self propelled fluidized bed reactor and packed bed filter apparatus system to optimize the contact collection efficiency of submicron particles and organic compounds.

Abstract: A system and an associated method for improving mercury removal from a flow containing combustion exhaust. The system includes a filtration arrangement that includes at least one layer of ePTFE, with the at least one ePTFE layer being configured to have a geometry that retains at least some accumulated particulate matter. The system includes an arrangement for providing at least some particulate matter in the flow for accumulation on the filtration arrangement by the geometry.

Abstract: The present invention discloses a method and an apparatus for reactivating lime-based sorbents and increasing the carbon dioxide-capture capacity of the sorbent in the combustion of carbon-containing fuels. The method of the present invention seeks to increase the carbon dioxide capture capacity of lime-based sorbents by applying concentrated or 100% carbon dioxide directly to a lime-based sorbent. Optionally, the lime-based sorbent may be pretreated using a hydration process after each process of carbon dioxide separation. The regenerated sorbent is carbonated in a presence of concentrated carbon dioxide and elevated temperatures. The invention is useful in reducing the need to add additional sorbent to maintain the carbonation/calcination cycle. The regenerative potential of the sorbent as manifested by the present invention leads to increased carbon dioxide-capture capacity of the sorbent.

Abstract: A process for at least one of a chemical and a physical treatment of fluidizable substances in a reactor. The process includes introducing a hot gas into an interior of the reactor through a gas supply tube and cooling at least one of the hot gas and the gas supply tube with a coolant. The cooling is performed by contacting the hot gas with the coolant so as to provide a temperature of a wall of the gas supply tube at least 50° C. lower than a temperature of the gas at an inlet of the gas supply tube facing away from the interior of the reactor.

Abstract: An improved cyclone system for disengaging solid and gaseous particles in fluid catalytic cracking (FCC) processes with reduced coke formation in disengager vessels, without favoring release of the disengaged catalyst into cyclones in subsequent stages, said system comprising legless cyclones 42 fitted with external collector pipes 43, is described. The collector pipes 43 optimize the purge of gases coming from the disengager vessel 49, reducing the time the hydrocarbons remain inside the disengager vessel 49, thus preventing overcracking and subsequent coke formation. Positioning of the external collector pipes 43 prevents release of the disengaged catalyst into cyclones in subsequent stages.

Abstract: The present disclosure relates to a method for purifying exhaust gases from a waste incineration plant by utilizing a sorption method in a circulating fluidized bed. According to the disclosure, the mass flow of the supplied fresh sorbent is regulated as a function of the concentration of fresh sorbent and/or at least one sorbed pollutant in the recirculated solid matter.