Growth By Vaporization Or Dissociation Of Carbon Source Using A High-energy Heat Source (e.g., Electric Arc, Laser, Plasma, E-beam, Etc.) Patents (Class 977/844)
  • Patent number: 8034676
    Abstract: A plurality of origin patterns (3) containing a metal catalyst are formed over a semiconductor substrate (1). Next, an insulating film (4) covering the origin patterns (3) is formed. Next, a trench allowing at the both ends thereof the side faces of the origin patterns (3) to expose is formed. Thereafter, a wiring is formed by allowing carbon nanotubes (5) having a conductive chirality to grow in the trench. Thereafter, an insulating film covering the carbon nanotubes (5) is formed.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: October 11, 2011
    Assignee: Fujitsu Semiconductor Limited
    Inventor: Yoichi Okita
  • Publication number: 20110168954
    Abstract: An electromagnetic and/or chemical enhancement which greatly enhances the Raman signal response for Surface Enhanced Raman is directed to molecular probe systems. Such molecular probe systems have many properties that make them ideal as probes for Scanning Probe Microscopy, Atomic Force Microscopy, and many other applications.
    Type: Application
    Filed: December 2, 2010
    Publication date: July 14, 2011
    Applicant: Carbon Design Innovations, Inc.
    Inventor: Ramsey M. Stevens
  • Patent number: 7976813
    Abstract: C60 and C70 carbon atom compounds are prepared by evaporating graphite in an inert quenching gas. The vapor of carbon is collected and is selectively extracted with an organic non-polar solvent.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: July 12, 2011
    Assignee: Mitsubishi Corporation
    Inventors: Donald R. Huffman, Wolfgang Krätschmer
  • Patent number: 7964151
    Abstract: Provided is an apparatus for producing carbon nanotubes, that is provided with a reaction chamber and a dispersion plate. The dispersion plate is provided with a plate and a gas guiding portion provided on an edge of the plate, and a catalyst supply hole is defined in the central portion of the plate, through which metal catalysts are supplied. The gas guiding portion guides source gas to the central portion of the plate and suspends the metal catalysts discharged from the catalyst supply hole in a specific direction. Thus, the apparatus for producing carbon nanotubes can prevent loss of metal catalysts and improve space utilization.
    Type: Grant
    Filed: September 4, 2008
    Date of Patent: June 21, 2011
    Assignee: Semes Co., Ltd.
    Inventor: Jong-Kwan Jeon
  • Patent number: 7947581
    Abstract: Processes for forming full graphene wafers on silicon or silicon-on-insulator substrates. The processes comprise formation of a metal carbide layer on the substrate and annealing of the metal carbide layer under high vacuum. For volatile metals, this annealing step results in volatilization of the metal species of the metal carbide layer and reformation of the carbon atoms into the desired graphene wafer. Alternatively, for non-volatile metals, the annealing step results in migration of the metal in the metal carbide layer to the top surface of the layer, thereby forming a metal rich top layer. The desired graphene layer is formed by the carbon atoms left at the interface with the metal rich top layer. The thickness of the graphene layer is controlled by the thickness of the metal carbide layer and by solid phase reactions.
    Type: Grant
    Filed: August 10, 2009
    Date of Patent: May 24, 2011
    Assignee: Linde Aktiengesellschaft
    Inventor: Ce Ma
  • Publication number: 20110086464
    Abstract: Growing spin-capable multi-walled carbon nanotube (MWCNT) forests in a repeatable fashion will become possible through understanding the critical factors affecting the forest growth. Here we show that the spinning capability depends on the alignment of adjacent MWCNTs in the forest which in turn results from the synergistic combination of a high areal density of MWCNTs and short distance between the MWCNTs. This can be realized by starting with both the proper Fe nanoparticle size and density which strongly depend on the sheet resistance of the catalyst film. Simple measurement of the sheet resistance can allow one to reliably predict the growth of spin-capable forests. The properties of pulled MWCNTs sheets reflect that there is a relationship between their electrical resistance and optical transmittance. Overlaying either 3, 5, or 10 sheets pulled out from a single forest produces much more repeatable characteristics.
    Type: Application
    Filed: October 12, 2010
    Publication date: April 14, 2011
    Applicant: BOARD OF REGENTS, THE UNIVERSITY OF TEXAS SYSTEM
    Inventors: Jae Hak Kim, Gil Sik Lee, Kyung Hwan Lee, Lawrence J. Overzet
  • Patent number: 7923077
    Abstract: Production of nanotubes of carbon or of other inorganic material by moving a carbon-containing substrate, such as a tape or belt of carbon fibers, within a reaction chamber either though an electric arc in a gap between two electrodes or adjacent an electrode so that an electric arc exists between the electrode and the substrate, to cause the nanotubes to form on the substrate. The method enables the continuous or semi-continuous production of nanotubes. Preferably, the process is carried out at atmospheric pressure and nanotubes of high purity are produced.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: April 12, 2011
    Assignee: Canterprise Ltd.
    Inventor: John Abrahamson
  • Patent number: 7922993
    Abstract: A method for producing carbon nanostructures according to the invention includes injecting acetylene gas into a reactant liquid. The injected acetylene molecules are then maintained in contact with the reactant liquid for a period of time sufficient to break the carbon-hydrogen bonds in at least some of the acetylene molecules, and place the liberated carbon ions in an excited state. This preferred method further includes enabling the liberated carbon ions in the excited state to traverse a surface of the reactant liquid and enter a collection area. Collection surfaces are provided in the collection area to collect carbon nanostructures.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: April 12, 2011
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7919427
    Abstract: A catalyst carrier, being characterized in that a catalyst metal for promoting an oxidation-reduction reaction is carried on a vapor-grown carbon fiber having an average outer diameter of from 2 nm to 500 nm, which has been subjected to a crushing treatment so as to have a BET specific surface area of from 4 m2/g to 100 m2/g and an aspect ratio of from 1 to 200, and exhibiting high activity per unit amount of a catalyst metal, a low reaction resistance and an improved output density, and is useful for a fuel cell; a production method thereof and a fuel cell using the catalyst carrier.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: April 5, 2011
    Assignee: Showa Denko K.K.
    Inventors: Ken-ichiro Ota, Akimitsu Ishihara, Satoshi Iinou, Akinori Sudoh
  • Patent number: 7901653
    Abstract: A method for producing carbon nanostructures according to the invention includes injecting acetylene gas into a reactant liquid. The injected acetylene molecules are then maintained in contact with the reactant liquid for a period of time sufficient to break the carbon-hydrogen bonds in at least some of the acetylene molecules, and place the liberated carbon ions in an excited state. This preferred method further includes enabling the liberated carbon ions in the excited state to traverse a surface of the reactant liquid and enter a collection area. Collection surfaces are provided in the collection area to collect carbon nanostructures.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: March 8, 2011
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Publication number: 20110033639
    Abstract: An apparatus is provided for growing high aspect ratio emitters (26) on a substrate (13). The apparatus comprises a housing (10) defining a chamber and includes a substrate holder (12) attached to the housing and positioned within the chamber for holding a substrate having a surface for growing the high aspect ratio emitters (26) thereon. A heating element (17) is positioned near the substrate and being at least one material selected from the group consisting of carbon, conductive cermets, and conductive ceramics. The housing defines an opening (15) into the chamber for receiving a gas into the chamber for forming the high aspect ratio emitters (26).
    Type: Application
    Filed: February 4, 2008
    Publication date: February 10, 2011
    Applicant: MOTOROLA, INC.
    Inventors: Bernard F. Coll, Scott V. Johnson
  • Patent number: 7883580
    Abstract: Ion implantation is used to grow nanotubes out of carbon and other materials. Catalytic material is placed on or in a membrane that physically and possibly environmentally separates an implantation chamber or region from a growth chamber or region. High-energy ions are implanted into the catalytic material from one side to grow nanotubes on an exposed surface in the growth chamber. Ion implantation via the membrane provides for greater flexibility to separate and independently control the implantation and growth processes.
    Type: Grant
    Filed: April 2, 2008
    Date of Patent: February 8, 2011
    Assignee: Raythedn Company
    Inventors: Delmar L. Barker, Mead M. Jordan, W. Howard Poisl
  • Publication number: 20100329939
    Abstract: Provided is a gas isolation valve which separates reactive materials, principally gases, contained in a high temperature reactor from the surrounding atmosphere. The valve is of modular construction with each module having a gas providing section and a gas removal section. Any number of modules can be provided in series. A central chamber, open at each end gives unimpeded access to the high temperature reactor. It is through the central chamber that the product of the reactor is removed and harvested. In the case of Ilas invention the product is carbon nanotubes.
    Type: Application
    Filed: March 21, 2006
    Publication date: December 30, 2010
    Inventors: Martin Pick, Stephen Cash
  • Patent number: 7857907
    Abstract: The present invention relates to a method for forming a layered structure with silicon nanocrystals. In one embodiment, the method comprises the steps of: (i) forming a first conductive layer on a substrate, (ii) forming a silicon-rich dielectric layer on the first conductive layer, and (iii) laser-annealing at least the silicon-rich dielectric layer to induce silicon-rich aggregation to form a plurality of silicon nanocrystals in the silicon-rich dielectric layer. The silicon-rich dielectric layer is one of a silicon-rich oxide film having a refractive index in the range of about 1.4 to 2.3, or a silicon-rich nitride film having a refractive index in the range of about 1.7 to 2.3. The layered structure with silicon nanocrystals in a silicon-rich dielectric layer is usable in a solar cell, a photodetector, a touch panel, a non-volatile memory device as storage node, and a liquid crystal display.
    Type: Grant
    Filed: January 25, 2007
    Date of Patent: December 28, 2010
    Assignee: AU Optronics Corporation
    Inventors: An-Thung Cho, Chih-Wei Chao, Chia-Tien Peng, Wan-Yi Liu, Ming-Wei Sun
  • Publication number: 20100310789
    Abstract: The present invention discloses a method for preparation of a hybrid comprising magnetite nanoparticles and carbon nitride nanotubes, comprising: preparing carbon nitride nanotubes by plasma chemical vapor deposition (CVD); dissolving the prepared carbon nitride nanotubes in triethyleneglycol to form solution and adding Fe (acetylacetonate)3 to the solution to obtain a mixture; and heating and cooling the mixture to form a hybrid comprising magnetite nanoparticles and carbon nitride nanotubes, in which the carbon nitride nanotubes are doped with magnetite nanoparticles.
    Type: Application
    Filed: April 21, 2010
    Publication date: December 9, 2010
    Applicant: KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Jeung-Ku Kang, Jung-Woo Lee, Ravindranath Viswan, Yoon-Jeong Choi, Yeob Lee, Se-Yun Kim
  • Patent number: 7846414
    Abstract: The present invention provides a process for the manufacture of carbon nanostructures, the carbon nanostructures being selected from carbon nanotubes and carbon nano-onions. The method comprises the steps of injecting a carbon-containing gas into a plasma flame generated from a plasma forming gas to provide atomic carbon, which in the presence of in situ generated nanometer sized metal catalyst particles that act as nucleation points for growth of carbon nanostructures, produce the carbon nanostructures, and collecting the carbon nanostructures.
    Type: Grant
    Filed: November 17, 2003
    Date of Patent: December 7, 2010
    Assignee: McGill University
    Inventors: David Harbec, Jean-Luc Meunier
  • Patent number: 7815885
    Abstract: A method includes liberating carbon atoms from hydrocarbon molecules by reaction with or in a reactant liquid and maintaining the liberated carbon atoms in an excited state. The chemically excited liberated carbon atoms are then enabled to traverse a surface of the reactant liquid and are directed across a collection surface. The collection surface and the conditions at and around the collection surface are maintained so that the liberated carbon atoms in the excited state phase change to a ground state by carbon nanostructure self-assembly.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: October 19, 2010
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7816619
    Abstract: A process for manufacturing carbon nanotubes, including a step of creating an electric arc in an electric field between a carbonaceous anode and a carbonaceous cathode under conditions effective to produce the carbon nanotubes, wherein the carbonaceous anode and the carbonaceous cathode are immersed in dielectric liquid serving as a dielectric, coolant and for providing an oxygen-free environment. Preferably, one of the electric discharge machining dielectric oils is used as dielectric liquid. Preferably, an electric discharge machine is used to immerse the electrodes in the dielectric liquid, create an electric field, induce the arc, and adjust the gap between the electrodes thus optimizing the yield of carbon nanotubes. The process is cost-effective, easy to implement, and provides high-quality carbon nanotubes while eliminating the need for dedicated equipment and catalysts.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: October 19, 2010
    Inventor: Nebojsa Ilija Jaksic
  • Patent number: 7814846
    Abstract: A method includes producing deposition conditions in a collection area above a reactant liquid containing one or more catalyst metals. The reactant liquid is maintained under conditions in which atoms of the catalyst metal may escape from the reactant liquid into the collection area. A suitable carrier gas is directed to traverse a surface of the reactant liquid and flow along a collection path that passes over a collection surface in the collection area. This flow of carrier gas is maintained so that escaped atoms of catalyst metal are entrained in the gas traversing the surface of the reactant liquid and are deposited on the collection surface prior to or concurrently with nanocarbon structure formation at the collection surface.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: October 19, 2010
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7815886
    Abstract: A method includes isolating carbon atoms as conditioned carbide anions below a surface of a reactant liquid. The conditioned carbide anions are then enabled to escape from the reactant liquid to a collection area where carbon nanostructures may form. A carbon structure produced in this fashion includes at least one layer made up of hexagonally arranged carbon atoms. Each carbon atom has three covalent bonds to adjoining carbon atoms and one unbound pi electron.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: October 19, 2010
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7815973
    Abstract: Compositions, systems and methods are described for condensed phase conversion and growth of nanorods and other materials. A method includes providing a condensed phase matrix material; and activating the condensed phase matrix material to produce a plurality of nanorods by condensed phase conversion and growth from the condensed phase matrix material instead of from vapor. The compositions are very strong. The compositions and methods provide advantages because they allow (1) formation rates of nanostructures necessary for reasonable production rates, and (2) the near net shaped production of component structures.
    Type: Grant
    Filed: January 18, 2005
    Date of Patent: October 19, 2010
    Assignees: UT-Battelle, LLC, University of Tennessee Research Foundation
    Inventors: David B. Geohegan, Roland D. Seals, Alex A. Puretzky, Xudong Fan
  • Publication number: 20100239490
    Abstract: Processes for producing single-wall carbon nanotubes without catalysts are provided. The nanotubes are produced by vaporizing silicon carbide and carbon.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 23, 2010
    Inventors: David Herbert Roach, Gillian Althea Maria Reynolds
  • Patent number: 7790243
    Abstract: A method includes imparting energy to a target in an oxygen-containing atmosphere at room temperature to provide a substrate facing the target with a carbonaceous coating that includes nested carbon structures.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: September 7, 2010
    Assignee: The Aerospace Corporation
    Inventors: Gouri Radhakrishnan, Paul M. Adams, Franklin D. Ross
  • Patent number: 7781017
    Abstract: A method for making a carbon nanotube-based device is provided. A substrate having a shadow mask layer to define an unmasked surface area thereon is provided. A sputter source is disposed on the shadow mask layer. The sputter source is configured for supplying a catalyst material and depositing the catalyst material onto the substrate. A catalyst layer including at least one catalyst block is formed on the substrate. A thickness of the at least one catalyst block is gradually decreased from one end to another opposite end thereof. The at least one catalyst block has a region with a thickness proximal or equal to an optimum thickness. A carbon source gas is introduced. At least one carbon nanotube array extending from the catalyst layer using a chemical vapor deposition process is formed. The at least one carbon nanotube array is arc-shaped, and bend in a direction of deviating from the region.
    Type: Grant
    Filed: May 3, 2006
    Date of Patent: August 24, 2010
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Liang Liu, Shou-Shan Fan
  • Patent number: 7781317
    Abstract: A method for the non-catalytic growth of nanowires is provided. The method includes a reaction chamber with the chamber having an inlet end, an exit end and capable of being heated to an elevated temperature. A carrier gas with a flow rate is allowed to enter the reaction chamber through the inlet end and exit the chamber through the exit end. Upon passing through the chamber the carrier gas comes into contact with a precursor which is heated within the reaction chamber. A collection substrate placed downstream from the precursor allows for the formation and growth of nanowires thereon without the use of a catalyst. A second embodiment of the present invention is comprised of a reaction chamber, a carrier gas, a precursor target, a laser beam and a collection substrate. The carrier gas with a flow rate and a gas pressure is allowed to enter the reaction chamber through an inlet end and exit the reaction chamber through the exit end.
    Type: Grant
    Filed: January 3, 2007
    Date of Patent: August 24, 2010
    Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Joshua Goldberger, Melissa Fardy, Oded Rabin, Allon Hochbaum, Minjuan Zhang, Peidong Yang
  • Publication number: 20100209704
    Abstract: In the growth of carbon nanotubes, the aggregation of catalytic fine particles therefor is a problem. In order to realize the growth of carbon nanotubes into a high density, the carbon nanotube growing process includes a first plasma treatment step of treating a surface having catalytic fine particles with a plasma species generated from a gas which contains at least hydrogen or a rare gas without carbon element, a second plasma treatment step of forming a carbon layer on the surface of the catalytic fine particles by a plasma generated from a gas which contains at least a hydrocarbon after the first plasma treatment step, and a carbon nanotube growing step of growing carbon nanotubes by use of a plasma generated from a gas which contains at least a hydrocarbon after the second plasma treatment step.
    Type: Application
    Filed: January 19, 2010
    Publication date: August 19, 2010
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuichi Yamazaki, Tadashi Sakai, Naoshi Sakuma, Masayuki Katagiri, Mariko Suzuki, Shintaro Sato
  • Patent number: 7749935
    Abstract: A catalyst carrier, being characterized in that a catalyst metal for promoting an oxidation-reduction reaction is carried on a vapor-grown carbon fiber having an average outer diameter of from 2 nm to 500 nm, which has been subjected to a crushing treatment so as to have a BET specific surface area of from 4 m2/g to 100 m2/g and an aspect ratio of from 1 to 200, and exhibiting high activity per unit amount of a catalyst metal, a low reaction resistance and an improved output density, and is useful for a fuel cell; a production method thereof and a fuel cell using the catalyst carrier.
    Type: Grant
    Filed: January 26, 2005
    Date of Patent: July 6, 2010
    Assignee: Showa Denko K.K.
    Inventors: Ken-ichiro Ota, Akimitsu Ishihara, Satoshi Iinou, Akinori Sudoh
  • Publication number: 20100119435
    Abstract: Processes for increasing the production rate of single-wall carbon nanotubes using a disordered carbon target are disclosed. The processes use a disordered carbon target and include vaporization of the target in the presence of a non-oxidizing gas. The single-wall nanotubes produced can be incorporated into electronic devices such as diodes and transistors.
    Type: Application
    Filed: March 15, 2006
    Publication date: May 13, 2010
    Inventors: David Herbert Roach, Gillian Althea Maria Reynolds
  • Publication number: 20100098904
    Abstract: The present invention provides single-walled carbon nanotubes and systems and methods for their preparation.
    Type: Application
    Filed: October 26, 2006
    Publication date: April 22, 2010
    Applicant: The Board of Trustees of the Leland Stanford Junior University
    Inventors: Hongjie Dai, David Mann, Guangyu Zhang
  • Publication number: 20100072054
    Abstract: A carbon nanotube manufacturing apparatus includes a plasma generating unit that generates plasma including ions, radicals, and electrons, from gas; a carbon nanotube manufacturing unit that manufactures carbon nanotubes from the radicals; a shielding electrode unit that is provided between the plasma generating unit and the carbon nanotube manufacturing unit and prevents the ions and the electrons from entering the carbon nanotube manufacturing unit; and a bias applying unit that applies a voltage to the shielding electrode unit, wherein the shielding electrode unit includes at least two first shielding electrodes that are arranged one above another, each of the first shielding electrodes having at least one opening.
    Type: Application
    Filed: June 30, 2009
    Publication date: March 25, 2010
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuichi Yamazaki, Tadashi Sakai, Naoshi Sakuma, Masayuki Katagiri, Mariko Suzuki
  • Patent number: 7682654
    Abstract: Disclosed herein is a nanostructured material comprising carbon nanotubes fused together to form a three-dimensional structure. Methods of making the nanostructured material are also disclosed. Such methods include a batch type process, as well as multi-step recycling methods or continuous single-step methods. A wide range of articles made from the nanostructured material, including fabrics, ballistic mitigation materials, structural supports, mechanical actuators, heat sink, thermal conductor, and membranes for fluid purification is also disclosed.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: March 23, 2010
    Inventors: Christopher H. Cooper, Alan G. Cummings
  • Patent number: 7674448
    Abstract: A method for manufacturing isotope-doped carbon nanotubes (10) includes the steps of: (a) providing a carbon rod (209), the carbon rod including at least two kinds of carbon isotope segments (202, 203) arranged therealong according to need; (b) providing a laser beam source positioned opposite to the carbon rod; and (c) irradiating the carbon rod with a laser beam (214), wherein the carbon isotope segments of the carbon rod are consumed sequentially to form the isotope-doped carbon nanotubes. Growth mechanisms of the isotope-doped carbon nanotubes manufactured by this method can be readily studied.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: March 9, 2010
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Shou-Shan Fan, Liang Liu
  • Patent number: 7671306
    Abstract: An improved method for the production of single walled carbon nanotubes that utilizes an RF-induction heated side-pumped synthesis chamber for the production of such. Such a method, while capable of producing large volumes of carbon nanotubes, concurrently permits the use of a simplified apparatus that allows for greatly reduced heat up and cool down times and flexible flowpaths that can be readily modified for production efficiency optimization. The method of the present invention utilizes a free electron laser operating at high average and peak fluence to illuminate a rotating and translating graphite/catalyst target to obtain high yields of SWNTs without the use of a vacuum chamber.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: March 2, 2010
    Assignee: Jefferson Science Associates, LLC
    Inventors: Michael W. Smith, Kevin Jordan, Cheol Park
  • Patent number: 7666381
    Abstract: High-power inductively coupled plasma technology is used for thermal cracking and vaporization of continuously fed carbonaceous materials into elemental carbon, for reaction with separate and continuously fed metal catalysts inside a gas-phase high-temperature reactor system operating at or slightly below atmospheric pressures. In one particularly preferred embodiment, in-flight growth of carbon nanomaterials is initiated, continued, and controlled at high flow rates, enabling continuous collection and product removal via gas/solid filtration and separation methods, and/or liquid spray filtration and solid collection methods suitable for producing industrial-scale production quantities. In another embodiment, the reaction chamber and/or filtration/separation media include non-catalytic or catalytic metals to simultaneously or separately induce on-substrate synthesis and growth of carbon nanomaterials.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: February 23, 2010
    Assignee: Plasmet Corporation
    Inventors: Mark Henderson, John Vavruska, Andreas Blutke, Robert Ferguson
  • Patent number: 7663077
    Abstract: An RF-induction heated side-pumped synthesis chamber for the production of carbon nanotubes. Such an apparatus, while capable of producing large volumes of carbon nanotubes, concurrently provides a simplified apparatus that allows for greatly reduced heat up and cool down times and flexible flowpaths that can be readily modified for production efficiency optimization.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: February 16, 2010
    Assignee: Jefferson Science Associates, LLC
    Inventors: Michael W. Smith, Kevin Jordan
  • Patent number: 7655544
    Abstract: Methods and apparatus for producing self-assembling quantum nanostructures by nanoheating a substrate with one or more laser interference patterns.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: February 2, 2010
    Assignee: Utah State University
    Inventor: Haeyon Yang
  • Patent number: 7625545
    Abstract: A process for producing a tape-like material uniformly containing highly pure single-walled or multi-walled carbon nanotubes and a tape-like material produced thereby; a high-performance field emission electrode including the tape-like material; and a process for producing the field emission electrode. The carbon nanotubes are synthesized by arc discharge, wherein an inert gas or inert gas-containing mixed gas is jetted onto a cathode having a carbon material from the inside of a hollow electrode (11) used as an anode, and simultaneously an arc is generated to form a path of arc discharge along a stream of the gas. At the same time, by relative movement of the electrodes, the cathode spot of the arc is moved on the cathode, and the synthesized carbon nanotubes are formed into a tape.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: December 1, 2009
    Assignee: JFE Engineering Corporation
    Inventors: Yasuhiko Nishi, Hirotaka Mukai, Daisuke Ozamoto
  • Patent number: 7611579
    Abstract: A system for synthesizing nanostructures using chemical vapor deposition (CVD) is provided. The system includes a housing, a porous substrate within the housing, and on a downstream surface of the substrate, a plurality of catalyst particles from which nanostructures can be synthesized upon interaction with a reaction gas moving through the porous substrate. Electrodes may be provided to generate an electric field to support the nanostructures during growth. A method for synthesizing extended length nanostructures is also provided. The nanostructures are useful as heat conductors, heat sinks, windings for electric motors, solenoid, transformers, for making fabric, protective armor, as well as other applications.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: November 3, 2009
    Assignee: Nanocomp Technologies, Inc.
    Inventors: David Lashmore, Joseph J. Brown, Robert C. Dean, Jr., Peter L. Antoinette
  • Patent number: 7591897
    Abstract: A process for the rapid synthesis of metal oxide nanoparticles at low temperatures and methods which facilitate the fabrication of long metal oxide nanowires. The method is based on treatment of metals with oxygen plasma. Using oxygen plasma at low temperatures allows for rapid growth unlike other synthesis methods where nanomaterials take a long time to grow. Density of neutral oxygen atoms in plasma is a controlling factor for the yield of nanowires. The oxygen atom density window differs for different materials. By selecting the optimal oxygen atom density for various materials the yield can be maximized for nanowire synthesis of the metal.
    Type: Grant
    Filed: March 20, 2006
    Date of Patent: September 22, 2009
    Assignee: University of Louisville Research Foundation, Inc.
    Inventors: Mahendra Kumar Sunkara, Sreeram Vaddiraju, Miran Mozetic, Uros Cvelbar
  • Patent number: 7591989
    Abstract: The invention relates to a method for producing single-wall carbon nanotubes. The method of the invention comprises the steps of (a) providing a plasma torch having a plasma tube with a plasma-discharging end; (b) feeding an inert gas through the plasma tube to form a primary plasma; (c) contacting a carbon-containing substance and a metal catalyst with the primary plasma at the plasma-discharging end of the plasma tube, to form a secondary plasma containing atoms or molecules of carbon and atoms of the metal catalyst; and (d) condensing the atoms or molecules of carbon and the atoms of the metal catalyst to form single-wall carbon nanotubes.
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: September 22, 2009
    Assignee: Institut National de la Recherche Scientifique
    Inventors: Olivier Smiljanic, Barry L. Stansfield
  • Patent number: 7587985
    Abstract: A method includes producing an isolation atmosphere in a phase changing area above a reactant liquid and then injecting a feed material into the reactant liquid. The feed material preferably comprises a quantity of a hydrocarbon compound. The method further includes maintaining the molecules of the injected hydrocarbon compound and any reaction products in contact with the reactant liquid for a period of time sufficient to liberate carbon atoms from the hydrocarbon compound or reaction products and place the liberated carbon atoms in an excited state. Liberated carbon atoms in the excited state are then allowed to traverse a surface of the reactant liquid and flow along a particle formation path through the phase changing area so that the liberated carbon atoms may phase change to the ground state while suspended in the phase changing area.
    Type: Grant
    Filed: August 16, 2004
    Date of Patent: September 15, 2009
    Assignee: Clean Technology International Corporation
    Inventor: Anthony S. Wagner
  • Publication number: 20090218226
    Abstract: Separation device of molecules and production method thereof. A molecule is separated from a liquid sample containing said molecule and at least one additional molecule having a larger hydrodynamic diameter than the hydrodynamic diameter of the molecule to be separated, by means of a separation device comprising a substrate, at least one circulation channel arranged in said substrate, and at least one nanotube associated with said molecule to be separated and formed on a free surface of the substrate. Separation is achieved by means of the internal channel of a nanotube, such as a carbon nanotube, presenting an effective diameter chosen in predetermined and controlled manner. The effective diameter of the internal channel is chosen such as to be larger than the hydrodynamic diameter of the molecule to be separated and smaller than the hydrodynamic diameter of the additional molecules of larger hydrodynamic diameters.
    Type: Application
    Filed: February 23, 2009
    Publication date: September 3, 2009
    Applicant: Commissariat A L'Energie Atomique
    Inventors: Jean-Christophe Coiffic, Frederic-Xavier Gaillard, Pierre Puget
  • Patent number: 7563426
    Abstract: A method includes producing deposition conditions in a collection area above a reactant liquid containing one or more catalyst metals. The reactant liquid is maintained under conditions in which atoms of the catalyst metal may escape from the reactant liquid into the collection area. A suitable carrier gas is directed to traverse a surface of the reactant liquid and flow along a collection path that passes over a collection surface in the collection area. This flow of carrier gas is maintained so that escaped atoms of catalyst metal are entrained in the gas traversing the surface of the reactant liquid and are deposited on the collection surface prior to or concurrently with nanocarbon structure formation at the collection surface.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: July 21, 2009
    Assignee: Clean Technologies International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7550128
    Abstract: A method includes liberating carbon atoms from hydrocarbon molecules by reaction with or in a reactant liquid and maintaining the liberated carbon atoms in an excited state. The chemically excited liberated carbon atoms are then enabled to traverse a surface of the reactant liquid and are directed across a collection surface. The collection surface and the conditions at and around the collection surface are maintained so that the liberated carbon atoms in the excited state phase change to a ground state by carbon nanostructure self-assembly.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: June 23, 2009
    Assignee: Clean Technologies International Corporation
    Inventor: Anthony S. Wagner
  • Patent number: 7534470
    Abstract: C-MEMS architecture having carbon structures with high surface areas due to high aspect ratios and nanoscale surface enhancements, and improved systems and methods for producing such structures are provided. Specifically, high aspect ratio carbon structures are microfabricated by pyrolyzing a patterned carbon precursor polymer. Pyrolysing the polymer preferably comprises a multi-step process in an atmosphere of inert and forming gas at high temperatures that trail the glass transition temperature (Tg) for the polymer. The surface area of the carbon microstructures is increases by nanotexturing the surface through oxygen plasma exposure, and by integrating nanoscale structures with the carbon microstructures by exposing the carbon microstructures and a catalyst to hydrocarbon gas. In a preferred embodiment, the carbon microstructures are the source of carbon gas.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: May 19, 2009
    Assignee: The Regents of the University of California
    Inventors: Marc J. Madou, Chunlei Wang, Lili Taherabadi, Benjamin Park, Rabih Zaouk
  • Patent number: 7531156
    Abstract: A method capable of synthesizing carbon nanotubes at low cost and large quantities, an apparatus usable for carrying out the method, and carbon nanotubes densely aligned on and firmly bonded to a Si substrate over, and oriented perpendicular to, an entire surface thereof are provided. Highly oriented, aligned carbon nanotubes are synthesized from an organic liquid by forming a substrate with a buildup thereon of a thin film or fine insular particles composed of at least one metallic element; exposing the substrate (3) having the buildup to a hydrogen plasma; and heating the substrate (3) exposed to the hydrogen plasma in the organic liquid (10) to a predetermined temperature.
    Type: Grant
    Filed: June 21, 2002
    Date of Patent: May 12, 2009
    Assignees: Japan Science and Technology Agency, National Institute for Materials Science
    Inventors: Toshihiro Ando, Mika Gamo, Yafei Zhang
  • Patent number: 7511206
    Abstract: The present invention provides carbon nanotubes perpendicularly and densely deposited over a wide area of a substrate. The carbon nanotubes are manufactured by supplying alternating-current power at a specific frequency between an anode and a cathode disposed in a reactor, and causing plasma to be generated between the anode and the cathode by introducing mixed gas containing an aliphatic hydrocarbon having 1-5 carbon atoms and hydrogen or mixed gas containing an aromatic hydrocarbon and hydrogen. The substrate is disposed between the anode and the cathode and held at a distance two times or less of the mean free path of a hydrocarbon cation from the anode.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: March 31, 2009
    Assignee: Futaba Corporation
    Inventors: Hiroyuki Hiraoka, Yosuke Shiratori, Masahide Yamamoto, Shigeo Itoh, Kenji Nawamaki
  • Publication number: 20090081383
    Abstract: A continuous, plasma-based process for the production of carbon-nanotube-infused fibers is disclosed.
    Type: Application
    Filed: September 22, 2008
    Publication date: March 26, 2009
    Applicant: Lockheed Martin Corporation
    Inventors: Mark R. Alberding, Tushar K. Shah, James A. Waicukauski, Jordan T. Ledford, Harry C. Malecki, Jack Braine, John A. LaRue
  • Publication number: 20090075077
    Abstract: The present invention discloses ultra-fine fibrous carbon and preparation of the same. Specifically, the present ultra-fine fibrous carbon is characterized by the graphite-like structure with the sp2 hybrid carbon content of more than 95% per total content; the (002) plane interlayer spacing (d002, d-spacing of C(002) profiles determined by X-ray diffraction method) of 0.3370˜0.3700 nm; the (002) plane stacking of more than 4 layers, namely the stacking height (Lc002) of more than 1.5 nm; fibrous carbon length per fibrous carbon width or diameter (aspect ratio) of more than 20; the average diameter of 5˜50 nm.
    Type: Application
    Filed: November 12, 2008
    Publication date: March 19, 2009
    Applicant: NEXEN NANO TECH CO., LTD.
    Inventor: Seong Ho YOON
  • Publication number: 20090068461
    Abstract: A hierarchical structure that has at least one carbon nanotube extending radially from a nanofiber substrate and related methods of use and manufacture.
    Type: Application
    Filed: October 18, 2004
    Publication date: March 12, 2009
    Applicant: THE UNIVERSITY OF AKRON
    Inventors: Darrell H. Reneker, Haoqing Hou