Abstract: The present invention provides aqueous matte coating compositions comprising a binder component B) and a polymeric duller component A) composed of particles of one or more multi-stage copolymer or single stage crosslinked (co)polymer, e.g. crosslinked t-butyl (meth)acrylate, the duller component particles A) having an average diameter of 1-20 ?m. Components A) and B) are compatible. Preferably, the duller component A) is acrylic; more preferably, components A) and B) are acrylic. The aqueous compositions provide matte coatings having haptic or feel (soft touch) properties, film and appearance properties, including burnish resistance and low color loss.

Abstract: The present invention provides water repellant curable compositions comprising (i) one or more polyacid comprising at least two carboxylic acid groups, anhydride groups, or salts thereof, (ii) one or more polyol comprising at least two hydroxyl groups, (iii) one or more reactive waterproofing agent chosen from a C5 to C30 alk(en)yl 2-hydroxyethyl (alk(en))amide, C5 to C30 alk(en)yl bis(2-hydroxyethyl)amide, C11 to C30 alk(en)yl 2-hydroxyethyl (alk(en))amine, C11 to C30 alk(en)yl bis(2-hydroxy-ethyl)amine, C11 to C30 alk(en)yl tris(2-hydroxyethyl)amine, C5 to C30 alk(en)yl monoglyceride, C5 to C30 alk(en)yl monocarboxylate of a trihydric polyol, and mixtures thereof, and, (iv), optionally, one or more phosphorous-containing accelerator, wherein the ratio of the number of equivalents of said carboxylic acid groups, anhydride groups, or salts thereof to the total number of equivalents of said hydroxyl groups is from 1/0.01 to 1/3.

Abstract: The present invention provides coating powder compositions for making filiform corrosion resistant coatings, the compositions comprising particles or agglomerates which include, intimately mixed, each of one or more thermosetting acrylic copolymer, one or more crosslinker for the acrylic copolymer and one or more hydrophobic submicron particle additive, wherein the hydrophobic submicron particle additive comprises from 0.01 to 1.5 wt. %, based on the total weight of the coating powder. The hydrophobic submicron particle additive comprises a submicron inorganic oxide, e.g. fume silica or a metal oxide, and one or more organosilicon compound, e.g. polydimethylsiloxane. In addition, the invention provides filiform corrosion resistant clear coat or tinted clear coat powder coatings on metal, e.g. aluminum wheels or forged alloy substrates.

Abstract: The present invention provides fast-drying aqueous compositions that lower the cost of making roadway markings without impairing the quality or appearance of the markings made therewith. The aqueous compositions comprise one or more hollow core binder having an average particle size of from 200 to 500 nanometers (nm), preferably from 300 to 470 nm, and made of a first polymer having a glass transition temperature (Tg) of 50° C. or more and containing one or more void, the first polymer being substantially encapsulated by one or more second polymer having a Tg of ?30° C. or more, preferably, ?20° C. or more. Fast-drying aqueous compositions may be one component or two component compositions.

Abstract: According to the present invention, aqueous multi-stage polymer dispersions comprising an acid-functional first polymer and an epoxy-functional second polymer, wherein 90 mole % or more of the said epoxy groups, based on the moles of epoxy groups in the monomer mixture used to form the second polymer, are retained in the aqueous dispersion after said dispersion is stored in a sealed container for 10 days at 60° C. Further, methods of making the aqueous multistage polymer dispersion comprise polymerizing the monomers used to make the second polymer in the presence of an aqueous dispersion of the first polymer. Preferably, the second polymer is formed in the presence of 0.3 wt. % or less, based on the total weight of the first polymer and the ingredients to form the second polymer, of one or more strong acid surfactant, and 3) 0.1 wt.

Abstract: The present invention provides storage stable powder compositions comprising one or more carboxylic acid or anhydride functional, phosphorus-containing polyester chosen from aromatic polyesters having an acid number of 15 or higher mg KOH/g polyester, aliphatic polyesters having an acid number of 20 or higher mg KOH/g polyester. The acid functional, phosphorus-containing polyester comprises the reaction product of one or more polyacid, one or more phosphorus-containing acid or salt thereof and one or more polyol. Preferably, the one or more polyol reactant contains no ?-hydrogen such as, for example, neopentyl glycol (NPG). The acid functional, phosphorus-containing polyester may comprise all or part of a binder powder composition, such as a coating powder, or it may comprise an additive thereto that imparts improved pigment wetting and corrosion resistance to a binder composition.

Abstract: A paint manufacturing method includes receiving each of a group of fluid prepaints at different inputs of a fluid component mixing system, determining at a computer system a first fluid prepaint ratio, and mixing the fluid prepaints in accordance with the first ratio to form a base paint at an output of the mixing system. A paint manufacturing system includes a computer-controlled prepaint mixing system. The prepaint mixing system includes multiple fluid inputs providing for computer-controllable flow of prepaints into the mixing system. The computer system includes a memory storing software instructions that configured the computer system to receive user input selecting a base paint to be produced, determine a ratio of fluid prepaints needed to produce the base paint, and regulate each fluid flow control to establish, in the determined ratio, a flow of fluid prepaints entering the fluid mixing system.

Abstract: According to the present invention, water repellant curable compositions comprise: (i) one or more polyacid; (ii) one or more polyol comprising at least two hydroxyl groups; (iii) one or more reactive waterproofing agent chosen from a C5 to C30 alk(en)yl monocarboxylate of a (poly)ethoxylated trihydric polyol, C5 to C30 alk(en)ylamine (poly)alkoxylate, C5 to C30 alk(en)yl diamine (poly)alkoxylate, C5 to C30 alk(en)ylamine (poly)alkoxylate containing an ether or thiother group in the alk(en)ylamine group, and mixtures thereof. The compositions are dilutable with water to make thermosetting aqueous binder compositions. The present invention also provides methods of treating or contacting substrates chosen from a non-woven, woven and a composite, such as glass fiber substrates, with the thermosetting aqueous binder compositions, and drying and curing, and the water resistant products produced thereby.

Abstract: A method of providing a powder coating to MDF substrate panels wherein, by the differential treatment of the front and back surfaces of these panels, both surfaces can be coated at the same time and the effects of moisture and other volatile outgassing is controlled in such a way as to provide a blemish-free front facing surface with a minimal, but nonetheless acceptable, amount of blemishes on the opposite or back surface. Differential treatment is achieved by preparing each surface using different grades of sand-paper, applying different amounts of curing energy, whether infra-red or thermal, or by applying different thicknesses of coating to each surface.

Abstract: A curable composition including a compound, containing as polymerized units, carboxylic acid groups, anhydride groups, or salts thereof, and a styrene, ?-methyl styrene, butyl (meth)acrylate, methyl methacrylate, ethyl (meth)acrylate, mono-alkyl (meth)acrylamide, or di-alkyl (meth)acrylamide ethylenically unsaturated monomer having a solubility in water of less than 2 g/100 g water at 25° C.; wherein the compound is either admixed with or copolymerized with a hydroxyl group-containing compound; the curable composition contains from about 3 to about 25 weight percent, based on the total weight of polymerized monomers in the curable composition, of the ethylenically unsaturated monomer; the ratio of the number of equivalents of the carboxylic acid groups, anhydride groups, or salts thereof to the number of equivalents of the hydroxyl groups is from about 1/0.01 to about ?, is provided.

Abstract: The present invention provides smooth and even ultraviolet (UV) cured powder coatings for wood comprising one, two or three layers of one or more waterborne stains, or clear or tinted waterborne basecoat coatings and one or more topcoat layers of clear or tinted clear powder coatings made from one or more than one free radical UV curing resin, one or more than one photoinitiator, and one or more than one post-blend dry flow additive, such as fumed alumina. The coatings of the present invention have a natural wood appearance, are foam free and fully coat substrates at powder coating thicknesses ranging from 0.5 mil (12.7 ?m) to 2.0 mil (50.8 ?m). Accordingly, the coatings will fully and evenly coat uneven, beveled and/or routered substrate surfaces, including open grain natural wood substrates, such as oak.

Abstract: According to the present invention, powder coating compositions comprise one or more than one thermoplastic or thermosetting polymer or resin and one or more than one finely divided magnetic material, such as a ferromagnetic material. Preferred magnetic materials include Ni1?xZnxFe2O4 compounds, wherein 0.4?X?0.75, piezoelectric compounds, ferrimagnetic ?FeOOH, Fe—Ni—B, Cu2MnIn, transparent polymer-Cobalt oxide nanocomposites and soft ferrites. In addition, the present invention provides methods of making powder coatings on a substrate comprising applying to a substrate a resinous powder coating composition comprising one or more than one magnetic material to form a powder coating layer, followed by induction heating to melt the applied powder coating to form a coating film and, optionally, to cure the powder coating.

Abstract: Processes for utilizing various emulsion polymerization procedures for preparing aqueous nanocomposite dispersions are disclosed. The disclosed processes include both in-situ polymerizations in the presence of at least partially exfoliated, lightly modified clays as well as admixtures of polymer dispersions with at least partially exfoliated, lightly modified clay dispersions. The disclosed nanocomposite dispersions are useful for preparing a variety of materials, such as coatings, adhesives, caulks, sealants, plastics additives, and thermoplastic resins. Processes for preparing polymer nanocomposite powders and use of these powders as plastic resin and plastics additives are also disclosed.

Abstract: Processes for utilizing various emulsion polymerization procedures for preparing aqueous nanocomposite dispersions are disclosed. The disclosed processes include both in-situ polymerizations in the presence of at least partially exfoliated unmodified clays as well as admixtures of polymer dispersions with at least partially exfoliated unmodified clay dispersions. The disclosed nanocomposite dispersions are useful for preparing a variety of materials, such as coatings, adhesives, caulks, sealants, plastics additives, and thermoplastic resins. Processes for preparing polymer clay nanocomposite powders and use of these powders as plastic resin and plastics additives are also disclosed.

Abstract: Composite compositions that include polymeric nanoparticles and clay nanoparticles, and a method for forming the compositions are provided. The polymeric nanoparticles of particular compositions have a mean diameter from 1 to 50 nm. Also provided are polymeric compositions including the composite compositions and a method for forming them.

Abstract: A fire retardant intumescent coating composition comprises: (a) 30 to 60% by weight of a phosphorous containing material which decomposes to produce phosphoric acid when the coating is exposed to fire; (b) 10 to 30% by weight of a thermosetting binder; (c) 2.5 to 10% by weight of a curing agent for the thermosetting binder; and (d) 5 to 40% by weight of a thermoplastic binder, wherein the active groups of the thermosetting and thermoplastic binders are chosen so as to impart charring and blowing functions to the intumescent coating composition. The thermosetting binder is advantageously a hydroxylated thermosetting binder, suitably an epoxy resin. The thermoplastic binder is advantageously an oxygenated heterocyclic thermoplastic binder, suitably an aldehyde and/or ketone resin. The coating composition may contain 1 to 10% by weight of a colouring agent, suitably titanium dioxide. The coating composition may contain 0.1 to 10% by weight of melt viscosity modifier, suitably hydrogenated castor oil.

Abstract: The present invention is directed, in part, to improved nanocomposite compositions and processes for preparing same. Specifically, in one embodiment, there is provided a process for preparing an aqueous nanocomposite dispersion, wherein the process comprises: polymerizing via suspension polymerization a suspension comprising at least one ethylenically unsaturated monomer and a hydrophobically modified clay to form the nanocomposite dispersion after polymerization, wherein the hydrophobically modified clay is dispersed in the monomer. Other embodiments include processes for preparing aqueous nanocomposite particles, colloids, and dispersions using hydrophobically modified clays in aqueous systems and compositions comprising same.

Abstract: A curable aqueous composition including (a) a polyacid including at least two carboxylic acid groups, anhydride groups, or salts thereof; (b) a polyol including at least two hydroxyl groups; and (c) an emulsion polymer including, as copolymerized units, greater than 30% by weight, based on the weight of the emulsion polymer solids, ethylenically unsaturated acrylic monomer including a C5 or greater alkyl group; wherein the ratio of the number of equivalents of the carboxylic acid groups, anhydride groups, or salts thereof to the number of equivalents of the hydroxyl groups is from 1/0.01 to 1/3, and wherein the carboxylic acid groups, anhydride groups, or salts thereof are neutralized to an extent of less than 35% with a fixed base is provided. Also provided is a method for treating heat-resistant fibers or a heat-resistant nonwoven formed therefrom with the curable aqueous composition and the article prepared thereby.

Abstract: Sets of prepaints wherein at least one set member is in solid form, methods of formulating paint lines using the sets of prepaints, and a method of formulating a range of paints from the sets of prepaints, where the paint lines and ranges of paints are useful as road marking coatings, architectural coatings, industrial coatings, graphic art coatings, non-cementitious aggregate finish coatings, elastomeric coatings, adhesives, caulks, sealants, and other building related products, are disclosed.

Abstract: Coating powders with enhanced electrostatic attraction to low conductivity substrates such as engineered wood are disclosed. The addition of conductive fillers to low temperature cure coating powder compositions improves the coating of difficult to coat substrates such as raised panel cabinet doors. Low temperature cure coating powders containing conductive additives can be applied to preheated engineered wood substrates. Also disclosed are methods for forming a powder coating on a low conductivity substrate.