Abstract: An inserter system for inserting folded sheets into an envelope providing at least one sheet feeding station for feeding individual sheets and an accumulation station in communication with the at least one sheet feeding station having a curved paper path wherein individual sheets are fed into the curved paper path from the at least one sheet feeding station and are accumulated therewithin. A folding station is in communication with the accumulation station for receiving an accumulation of sheets from the curved paper path for folding the accumulation of sheets.

Abstract: The present invention relates to locking and locating cylindrical components or roller sleeve assemblies on a support shaft. The locking feature is an anti-rotation device that prevents rotation of the roller assembly or sleeve assembly on the support shaft. The locking feature permits axial location of the component or sleeve to a pre-determined position as desired. A pair of over-running clutches or one-way clutches is used to facilitate the feature. The clutches are assembled to a receiving bore in the component or sleeve so that they are able to lock on the support shaft in reverse directions, thereby preventing rotation of those parts on the support shaft.

Abstract: A method and an apparatus for controlling the traveling direction of a piece of folded material in the feed path of a folding machine. A first roller nip is used to ingest the folded material into the front end of a turn chute. If the traveling direction is to be maintained, the folded material is allowed to move out through the rear end of the turn chute. If the traveling direction is to be reversed, a stop is used to block the rear end in order to keep the leading edge of the ingested folded material from leaving the turn chute through the rear end. At the same time, the trailing edge of the ingested folded material is caused to engage in a second roller nip located in the front end of the turn chute, in order for the second roller nip to move the folded material out of the turn chute, thereby reversing the traveling direction of the folded material.

Abstract: A method and apparatus for feeding envelopes in an envelope insertion machine, wherein a rotatable pneumatic feeding head is used to pick up an envelope from an envelope stack by a negative air pressure. The pneumatic feeding head is also used to move the envelope to a pair of take away rollers so that the envelope picked up by the feeding head can be moved further away from the envelope stack. It is preferred that the feeding head includes an outer cylinder having a row of vacuum ports and an inner cylinder having a plurality of apertures for air passage operatively connected to a vacuum pump. The inner cylinder is independently rotatable relative to the outer cylinder so that the negative air pressure is provided to the vacuum ports when the apertures of the inner cylinder are aligned with the vacuum ports, and the negative air pressure is turned off from the vacuum parts when the apertures and the vacuum ports are out of alignment.

Abstract: A method and device for improving the stacking efficiency in a sheet accumulation system using a continuous web cutter for cutting a web of material into sheets and a plurality of right angle turn-over modules for changing the direction of the sheets and causing overlapping between adjacent sheets. Different movement mechanisms are used to move the sheets with different moving speeds from the web cutter toward the right angle turn-over modules for increasing the overlapped amount.

Abstract: This invention overcomes the disadvantages of the prior art by providing an apparatus that will assist in sorting mailpieces which increases the efficiency of the mail sorting apparatus, provides an organized space for intermediate storage of mailpieces and provides ergonomic features that reduce injury to the mail sorting apparatus operator and increases productivity. The present invention is directed to, in a general aspect, a mailpiece storage rack. The storage rack is used to hold partially sorted mailpieces between sorting passes in multiple pass sorting of mailpieces using a mail sorting apparatus or stores mailpieces after sortation and prior to delivery. The storage rack maintains the grouping, sequence and stack quality or alignment of partially sorted mailpieces which provides for more efficient refeeding. The rack is designed ergonomically for easy transferring of mail into and out of storage and also provides for organized workflow.

Abstract: The present invention provides an aligner apparatus which bottom edge aligns documents and separates documents and provides adequate gap between documents for subsequent processing. The an aligner apparatus includes first and second guide walls, forming an alley along the document feed path in which the documents are relieved of interdocument forces allowing bottom edge alignment of the documents with the document feed path. A trap assembly including first and second trap levers is lever mounted along the document feed path on a side of the guide wall and when actuated, cause opposing forces on one-another in order to grab the documents as they move along the feed path in the aligner apparatus so as to control the gap between the documents. It apparatus further provides an adequate gap between documents while reducing noise. Each trap lever has a head portion which is fitted with a resilient pad which is attached to the trap arm in a manner that forms a gap between the head and the pad.

Abstract: A method and system for producing a self-mailer using a folding apparatus for folding sheets into folded materials and a tabbing apparatus for sealing the folded materials with tabs in a continuous flow. Typically a folded material exits the folded apparatus with the open end of the folded material leading and this traveling direction of the folded material is not suitable for tabbing. A path directing apparatus is placed between the folding apparatus and the tabbing apparatus so as to cause the folded material to enter the tabbing apparatus with the open end of the folded material leading. As such, the entire process can be carried out without manually reversing the traveling direction of the folded material. In addition, a printer and a labeling device can be added to the self-mailer producing system to put on an address label, a postage indicia and a return address while keeping the process steps in a continuous flow.

Abstract: Predetermined print control signals are provided to a digital printing mechanism that responds to the print control signals to print an image on a substrate. A reference signal is derived from said print control signals. The image is scanned to generate a post-print signal. The reference signal is compared with said post-print signal. If the reference signal and the post-print signal do not compare within predetermined standards, an output signal indicative of poor print quality is generated. The print mechanism can be incorporated into a postage metering system and the image can be a postal indicia. The postage meter is responsive to a signal generated as a function of the output signal to inhibit further printing of postal indicia. Prior to printing the image, a substrate upon which the image is to be printed is scanned to generate a reflectance signal, the reflectance signal being used to correct the post-print signal.

Abstract: A method for generating digital postage stamps wherein a data center receives a request from a PC for a selected number of digital postage stamps, concludes a payment transaction for the selected number of digital postage stamps, generates a digital book of postage stamps, which the PC downloads to its hard drive. The digital book of postage stamps includes a read-only software module that prints each digital postage stamp using stamp related information contained within the software module. The stamp related information includes stamp information, which is required for each postage stamp, user information, which identifies the requester and the PC, data center server information, which is unique to each digital postage stamp and a digital signature of at least some of the user, stamp and/or server information.

Abstract: A system and method for electronic printstream delivery including the steps of providing a database containing a plurality of electronic documents wherein at least some of the electronic documents have an associated barcode in an electronic printstream and splitting the electronic delivery printstream into a plurality of electronic documents. Once the electronic documents have been individually split from the electronic printstream the presence of electronic barcodes that are associated with at least some of the electronic documents are identified and interpolated. The electronic mail pieces are then generated using the information obtained from the identification of the electronic barcodes, wherein each electronic mail piece includes one of the plurality of electronic documents and at least some of the electronic mail pieces include respective electronic inserts. The electronic mail pieces are then delivered by an electronic delivery system.

Abstract: A method for processing controlled acceptance mail includes creating, at a first location, a batch of mail including a plurality of mailpieces, each of the plurality of mailpieces having unique indicia data printed thereon which identifies a source of creation of the batch of mail and a unique identifier for a corresponding one of the plurality of mailpieces upon which the unique indicia data is printed; generating, at the first location, a manifest containing all of the unique indicia data for each of the plurality of mailpieces; cryptographically protecting the manifest; sending the cryptographically protected manifest to a second location; verifying the authenticity of the cryptographically protected manifest at the second location; providing the batch of mail to a carrier distribution system for distribution; as part of the carrier distribution system reading unique indicia data from selected mailpieces being distributed therein and sending the unique indicia data for each of the selected mailpieces to th

Abstract: An envelope hopper having a plurality of bottom rods to form a supporting surface for supporting a stack of envelopes and a paddle to push the envelopes towards an envelope feeder at the downstream end. A scrub wheel is rotatably mounted on a fixed, rotation axis on the paddle and is in contact with one of the bottom rods. The rotation axis of the scrub wheel is oriented at an angle relative to the rotation axis of the contacting rod, so that when the contacting rod rotates, it causes the scrub wheel to rotate, thereby producing a force on the paddle urging the paddle to move towards the downstream end. Preferably, the envelope hopper has a side rod on one side of the envelope stack, and the supporting surface is tilted from the horizontal surface, so that the envelopes are moved towards the side rod by gravity in order to register against the side rod. Preferably, the side rod also rotates in order to reduce the friction between the envelope stack and the side rod.

Abstract: A method for requesting a postage refund includes the steps of generating a postage indicium having a postage value and first data indicative that a refund of the postage value is requested; and printing the postage indicium on a mailpiece.

Abstract: A device to lift a throat of an envelope to spread open the envelope. The device comprises a suction cup mounted to a pitching arm; a hook movably mounted adjacent to the suction cup; means for lowering the pitching arm to allow the suction cup to seal with the throat with a suction force, and raising the pitching arm to allow the suction cup to lift the throat; and an actuation device for placing the hook under the throat after the throat has been lifted by the suction cup so as to mechanically maintain the lifted position of the throat. Accordingly, the method of maintaining the lifted position of a throat includes the steps of: 1) positioning the suction cup over the throat; 2) pressing the suction cup against the throat to seal with the throat; 3) raising the suction cup to lift the throat; and 4) placing the hook under the lifted throat to mechanically maintain the lifted position of the throat.

Abstract: In a gripper mechanism for devices for handling sheet-like or plate-like articles, particularly for mail-processing machines, simple and reliable setting for the handling of light, thin and also heavy, thick articles can be effected by the use of pivotable gripper claws on the gripper hand provided at the end of a pivotable gripper arm, by virtue of the fact that a plane which is oriented approximately perpendicular to the gripper arm longitudinal axis, and in which the contact area between articles to be handled and a pivotable gripper claw also lies, is at such a distance in the direction of the longitudinal axis of the gripper arm from the pivot axis of this pivotable gripper claw that an additional pivoting moment acts on the latter in the closure direction, generated under the effect of tensile forces which seek to remove the articles to be handled from the gripper claws when these are closed, as a result of which articles of widely varying weight and varying thickness are at all times gripped securely.

Abstract: A core/hub assembly for a printing device that provides for easy alignment and insertion, and maintains a secure interface to prevent slippage of the core during printer operation, is disclosed. A hub includes keys mounted at a proximal end which serve to transmit torque when engaged with a core. The hub further includes splines configured to be received within a core and provide longitudinal support thereto. A core includes a plurality of longitudinally extending ribs that cooperate to form channels configured to receive the splines of the hub. A portion of the ribs include compliant radially oriented leaf springs which center the core on the hub and provide a physical fit of the core on the hub by engaging the keys at the proximal end of the core when properly inserted therein.

Abstract: A method for dynamically determining a motion control profile used in controlling motion of an axis of an overhead transport motor so as to be synchronized to the motion of a collating transport motor of an insertion engine used to insert a collation into an envelope when the collating transport motor causes a collating pusher to handoff the collation to an overhead pusher being driven by the overhead transport motor. The motion profile consists of a finite number of segments and repeats after the finite number of segments, the finite number of segments constituting a cycle.

Abstract: In a gripper mechanism for devices for handling objects in the form of sheets or plates, simple and easy operability of the gripper claws of pivoting gripper arms into the open position for adjustment purposes, test purposes and the like is achieved in that a manual operating element made of plastic is connected in the gripper claw operating drive between an operating lever which is mounted on the relevant gripper arm such that it can pivot, and a coupling linkage which is connected to one of the gripper claws which can pivot, and this manual operating element can pivot on the operating shaft of the gripper claw operating drive in such a manner that the claw can be caused to open easily while the machine is at rest, without any risk of injuries.