Abstract: The present invention relates to a method and apparatus for folding by approximately 180.degree. a first surface portion of a blank on a rotating drum about a score line onto a second surface portion of the blank. A shaping rail comprises a first surface for acting on a first side of the first portion of the blank to initiate folding the first portion about the score line, a second surface for acting on a second side, opposite the first side, of the first portion of the blank to complete the approximately 180.degree. folding of the first portion about the score line, and a spiral edge for transferring the first portion of the blank from the first surface to the second surface. A first inner guide rail comprising a cylindrical outer surface facing the second surface of the shaping rail and a second outer guide rail having a cylindrical inner surface facing the first surface of the shaping rail are provided to further guide the blank during folding.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: Mineral phase eitelite ?Na.sub.2 Mg(CO.sub.3).sub.2 !, either alone or in combination with other filters, significantly reduces the amount of sidestream smoke produced by the burning smoking article while providing the smoking article with good ashing characteristics.

Abstract: A smoking system is provided in which a replaceable cigarette containing tobacco flavor material is electrically heated by a set of electrical heater elements contained within a lighter to evolve tobacco flavors or other components in vapor or aerosol form for delivery to a smoker. The cigarette and lighter are adapted to provide air flow patterns through the smoking system such that air flows transversely into the cigarette. Such patterns improve aerosol and flavor delivery to the smoker and reduce the condensation of residual heater-region vapor/aerosol in the smoking system.

Abstract: A cigarette adapted for use in an electrical cigarette system having a tobacco rod having filled and unfilled tobacco rod portions and being arranged so that electrical heater elements may overlap the filled and unfilled tobacco rod portions. The tobacco rod includes a tobacco web rolled into tubular form. The tobacco web is constructed in accordance with a process having the steps of converting tobacco feedstock into a continuous sheet of tobacco web and converting the continuous sheet of tobacco web into one or more bobbins of tobacco web suitable for automated manufacture of cigarettes.

Abstract: A novel cigarette of an electrical cigarette system and method of making same, the cigarette comprising a tubular tobacco web and a plug disposed within said tubular tobacco web which provides a structural connection that remains intact after a smoking of the cigarette. The disclosure includes a double-belled plug extending between a free end and a tipped end of a tobacco rod, or in the alternative, a column of tobacco with higher and lower density segments. The disclosure includes a method comprising the steps of producing a continuous plug, passing same through a die, overwrapping the rod with tobacco mat and overwrap, and severing the rod.

Abstract: A sharpening and cleaning apparatus for sharpening scalloped-edged blades in a carton slitting machine includes at least two rotating cylindrical hones mounted on a pneumatically controlled actuator, and a pair of blade cleaning brushes mounted on a separate actuator. A sharpening operation is initiated by a machine operator as needed to maintain blade sharpness, and is performed automatically by the apparatus controls. The hone actuator positions the rotating hones in contact with opposing sides of a cutting edge of the slitting blade as the blade moves past the hones at reduced speed. A first hone is rotated in a direction opposite to the direction of the blade and a second hone is rotated in the same direction of the blade. During sharpening, the hones execute several reciprocating axial movements to stroke the blade. Prior to the operation of the hones the actuator positions the brushes in contact with the blade and causes the brushes to rotate to remove debris from the blade.

Abstract: A method of manufacturing cigarettes including the steps of establishing a succession of 2-up hollow plugs in alternating relation to 2-up tobacco plugs and wrapping same in a tobacco web and overwrap, severing the resultant continuous rod at mid points of preselected 2-up tobacco plugs and severing again to establish associated pairs of singular tobacco rod plugs, separating the members of associated pairs of tobacco rod plugs and placing 2-up filter tipping plugs therebetween, and subsequently wrapping the interposed 2-up filter tipping plug together with adjacent portions of the singular tobacco rod plugs and severing the resultant tipped structure into individual cigarettes. Also provided are cigarettes constructed in accordance with the novel method.

Abstract: A smoking article and method is provided in which a liquid tobacco flavor generating system is used to deliver a liquid tobacco flavor medium to a heater to generate a predetermined quantity of tobacco flavor substance for delivery to a smoker. The article includes an electrical heating means, a tobacco flavor medium delivery system, a source of electrical energy and a control means to generate the tobacco flavor substance for delivery to a smoker.

Abstract: A cylindrical tube is provided of a mechanically strong and flexible electrical conductor such as a metal and has a plurality of separated regions. An electrically insulating layer such as a ceramic is applied on the outer surface except for one exposed portion. Electrically resistive heaters are then applied to the insulated regions and are electrically connected at one end to the underlying electrical conducting region. The electrical conductor is connected to the negative terminal of a power source. The other end of all the heaters are adapted to be connected to the positive terminal of the source. Accordingly, an electrically resistive heating circuit is formed wherein the tube serves as a common for all of the heating elements. The tubular heater can comprise an exposed end hub with a plurality of blades extending therefrom. Each blade can have an individual heater deposited thereon. Alternatively, every other blade can have a heater deposited thereon.

Abstract: A method is disclosed for mechanically and electrically bonding metallic materials and semiconductor materials. The method according to the invention may be used, for example, in forming a semiconductor electrical heater, particularly for use in electrical smoking articles. A metallic element, such as a copper alloy power supply tab, is laser welded to a semiconductor element, such as a doped silicon resistive heater element. A laser beam is directed through a hole in the copper alloy tab to melt some silicon material, which flows into the hole in the copper tab, reacts and intermixes with the copper and solidifies to form a slug containing copper silicide. A protective material such as nickel may be applied to protect the copper silicide from oxidation if desired. An ohmic, low resistance contact and high strength bond is provided between the parts.

Abstract: A lighter is provided having a tobacco flavor heating system which includes a rotatable tobacco containing disc or spiral. This disc or spiral is registered in thermal proximity to a heating element and heated to generate tobacco flavors in response to a sensor. The disc and spiral are sized to provide a convenient number of puffs before disposal. Housings are provided for the disc and spiral to store, register and dispose the tobacco product efficiently. An induction heating system can be employed.

Abstract: A process for expanding tobacco is provided which employs carbon dioxide gas. Tobacco temperature and OV content are adjusted prior to contacting the tobacco with carbon dioxide gas. The disclosed process is suitable for impregnating and expanding tobacco having a high bulk density. In order to achieve a high bulk density, the tobacco may be compacted or compressed to achieve an increased and more uniform bulk density prior to its impregnation with carbon dioxide. The process may be carried out with a short cycle impregnation in an apparatus according to the invention. A thermodynamic path is followed during impregnation which allows a controlled amount of the carbon dioxide gas to condense on the tobacco. This liquid carbon dioxide evaporates during depressurization helping to cool the tobacco bed uniformly. After impregnation, the tobacco may be expanded immediately or kept at or below its post-vent temperature in a dry atmosphere for subsequent expansion.

Abstract: A method and apparatus are provided for applying an adhesive solution to the coal end of a cigarette by means of a precisely controlled liquid jet spray to bond shreds of tobacco in the cigarette end and to thereby reduce the amount of tobacco which falls out of the cigarette when shaken. Electronic controls are employed to synchronize the formation and charging of a series of droplets which are deflected in prescribed paths to contact the coal end of the cigarette in a predetermined pattern. Circuits are provided to adjust the timing and phase of the charging mechanism to compensate for variations in the speed at which the cigarette is conveyed to a target area and for variations in the timing of droplet formation.

Abstract: A pack of cigarettes or of products of the tobacco industry is effectively protected against light, as well as against the loss or the penetration of humidity and the loss of aroma or off flavor of the products it contains, even though it is wrapped in a blank generally comprising only a single layer of material, when particular precautions are taken order to form the corners of the pack. Another advantage of the proposed package resides in the fact that it possesses several opening mechanism at the user's choice, permitting the latter to open his pack either as a conventional soft pack or as a hard pack. A package of this type is particularly ecological since it is preferably made up from a biodegradable material.

Abstract: A concentric smoking filter in which the peripheral filter medium is a fibrous tow, such as fibrous cellulose acetate tow, and the core filter medium is a web material, such as paper, loaded with carbon particles, is provided. The filter improves the taste, particularly, of "ultra-light" cigarettes.

Abstract: A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in off-tastes when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Abstract: An induction heating source is provided for use with an electrical smoking article. The induction heating source provides an alternating electromagnetic field which inductively heats a susceptor in thermal proximity with tobacco flavor medium to generate aerosols. A plurality of induction heaters are employed and/or the tobacco flavor medium is translated with respect to the induction heater or susceptor. The tobacco flavor medium can form an intimate structure with the susceptor and can take the form of a cylindrical cigarette or a web.

Abstract: A carbonaceous heat source comprising metal oxides and methods for making such heat source are provided. The heat source has an ignition temperature substantially lower than conventional carbonaceous heat sources, while at the same time produces virtually no carbon monoxide upon combustion. The heat source is prepared by pre-forming the carbon and binder materials into a desired shape, and then treating the shape with a sol containing metal oxide precursors. The metal oxide precursors are deposited in the pre-formed carbon shape. Further treatment converts the deposited metal oxide precursors into metal oxide.

Abstract: A provided heater comprises a supporting hub and a plurality of electrically resistive heater blades defining a receptacle to receive an inserted cigarette. Each blade comprises a first heater blade leg having a first end and a second end and extending at the first end from the supporting hub, a second heater blade leg having a first end and a second end, and a connecting section connecting the second end of the first leg and the first end of the second leg. The second end of the second leg extends toward the supporting hub and is electrically insulated therefrom. A resistive heating circuit is formed to heat the electrically resistive heater blade which in turn heats the inserted cigarette. The first and second legs are separated by a gap to permit entrainment of flavor substances into the heated cigarette upon drawing by a smoker.