Abstract: Bodies (22) containing bonding material are applied in a substantially simultaneous manner to each of an array of bonding sites (18). A member (50) holds the bodies (22) in an array corresponding to the array of bonding sites (18). A pickup head (40) holds an array of pickup pins (42) such that pickup ends thereof correspond to the array of bodies (22) and sites (18). A mechanism (31) manipulates the head (40) and the array of pins (42) in steps, to substantially simultaneously engage each of the bodies (22) in the member (50) with a corresponding pickup end of a pin (42), to substantially simultaneously contact each of the bodies (22) to a corresponding bonding site (18) and to substantially simultaneously disengage the pins (42) from the bodies (22). In a preferred embodiment, the bodies (22) contain solder which is readily conductive and frictionally engageable by pressure of the pins (42) upon the bodies (22).

Abstract: Contact pads (18) of a device (12) are adapted for bonding components such as contacts of a circuit assembly thereto. At least two of the pads (18) are interconnected with a member (34) containing bonding material. Portions of the member (34) lying adjacent the pads (18) are then removed to form isolated bodies (42) containing bonding material on the pads (18). The member (37) may be of a composite structure containing bonding material associated with a hard element (61). The bodies (42) formed therefrom contain a hard element portion (62) having dimensions which remain substantially unchanged to define a desired minimum distance between respective pads (18) and contacts when they are bonded together.

Abstract: An electronic device (10) is attached to a carrier tape (20) by a cluster (22) of leads (12) which are closely spaced relative to each other. The device (10) is detached from tape (20) along with the leads (12) and tape members (28) interconnecting such leads (12) for maintaining the spacings therebetween. The leads (12) are formed with a given configuration while the members (28) are still attached. Such members (28) are then trimmed from the leads (12) to electrically isolate such leads (12) while still maintaining the desired spacings therebetween.

Abstract: In the growth of gadolinium gallium garnet monocrystals, a crucible is charged with a preformed body (65) of oxide powders to form a melt. In preparation therefor, the oxide powders are formulated into a typical particulate material (16) which is compacted into a body (65) having a desired size and shape. For holding material (16), there is provided a pouch (38) of a first size having elastic walls expandable to a second size, larger than body (65). The pouch (38) is disposed within a chamber (36) having inside walls conforming to the desired shape of the body (65) but of the second size. An open neck (42) of the pouch (38) extends through and is sealed to an opening (60) in chamber (36). Then a vacuum is drawn between the pouch (38) and chamber (36) to expand pouch (38) to said shape and second size formed by the chamber walls. As the particulate material (16) is introduced into the expanded pouch (38), such material conforms to the shape and second size of such expanded pouch.

Abstract: An enclosed electrical device (42) includes an electrical circuit (50) having elements (48-68) which lie substantially in and along a plane (115). A member (70) is applied to a one side and a member (85) is applied to another side of the circuit (50) for at least partially enclosing the same. Conductors (48) and (49) of circuit (50) are fixedly penetrated, preferably by pins (74) which are fixedly engaged to enclosure members (70) and (85). Such engagement is advantageously provided by making the pins (74) an integral part of member (70), for example by including pins (74) in a premolded member (70). Such engagement is also advantageously provided by making pin-engaging sockets (94) an integral part of member (85), also for example by including the sockets (94) in a premolded member (85). By a preferred friction fit of pins (74) and sockets (94), the enclosure members (70) and (85 ) and circuit elements (48-68) are sufficiently fixed relative to one another to resist forces applied thereto in service.

Abstract: Magnetic articles (10) are advanced in single file within a tube (14) for dispensing therefrom. A first magnetic device (20) establishes a magnetic field to releasably seize the leading article (10) such that trailing articles (10) are stopped in the tube (14). A second magnetic device (22) operates at a fixed location along the tube (14) and establishes a magnetic field to releasably seize the next trailing article (10) in the tube (14). A mechanism (40) then indexes the device (20) with the seized, leading article (10) a sufficient distance away from attraction of the second device (20) such that, when the leading article (10) is released by device (20), it is also released from tube (14).

Abstract: The magnetic intensity in a succession of strips (12) in an article (10) is measured by producing relative motion between the article (10) and a magnetic sensing head (23) to produce a succession of first voltage waveforms. Each such waveform has a shape substantially characterized by the positions of the poles (13 and 14) in a respective strip (12). Each incremental portion of the shape has an amplitude proportional to the magnetic intensity sensed along the surface of the strip (12) and to the instantaneous speed of the relative motion between the sensing head (23) and such surface. By coupling a generator (31) to the article (10), a second voltage waveform is produced having a shape for each strip, wherein each incremental portion has an amplitude proportional to an instantaneous speed equivalent to the speed producing the first voltage waveform for the respective strip (12).

Abstract: In the growth of gadolinium gallium garnet monocrystals, a crucible is charged with a preformed body (65) of oxide powders to form a melt. In preparation therefor, the oxide powders are formulated into a typical particulate material (16) which is compacted into a body (65) having a desired size and shape. For holding material (16), there is provided a pouch (38) of a first size having elastic walls expandable to a second size, larger than body (65). The pouch (38) is disposed within a chamber (36) having inside walls conforming to the desired shape of the body (65) but of the second size. An open neck (42) of the pouch (38) extends through and is sealed to an opening (60) in chamber (36). Then a vacuum is drawn between the pouch (38) and chamber (36) to expand pouch (38) to said shape and second size formed by the chamber walls. As the particulate material (16) is introduced into the expanded pouch (38), such material conforms to the shape and second size of such expanded pouch.

Abstract: An off-line system for handling elongated magnetic articles such as axially leaded diodes 12 includes a magnetic receiving chute 20, a blocking mechanism 45, a magnetic loading station 75 for supporting at least one tray 55 and for loading diodes 12 therein, and a drive train 115. The chute 20 receives the diodes 12 and guides such diodes downwardly to an outlet 24 and the tray 55. Over a major accessible face of the tray 55 a cover 63 is slidably removable from a second end 60. At the loading station 75, the tray 55 is disposed in an upright manner resting on the second end 60 at a first elevation with a first end 59 extending at least to the outlet 24 of chute 20. An elevating mechanism 80 applied to the end 60 elevates tray 55 to a second elevation, while the cover 63 remains at about the first elevation. A portion of tray 55 is thereby opened adjacent the first end 59 which opening abuts to and registers with the outlet 24 of chute 20.

Abstract: Elongated magnetic diodes 12 are removed from a carrier 20 having a periphery along which the diodes 12 are advanced. A magnetic bin 75 has spaced sidewalls 76 and 77 extending to either side of the periphery of carrier 20. There is established between and transverse to the sidewalls a first magnetic field of sufficient strength to remove the diodes 12 from along a first distance at a first location on carrier 20. There is provided a movable retention mechanism 70 for optionally magnetically retaining the diodes 12 on carrier 20 as such diodes 12 are advanced along and beyond the first location and over a second distance to a second location. Mechanism 70 has a magnetic member 93 fixedly disposed along the second distance and a movable magnetic member 95 of sufficient length to retain the diodes 12 along the first distance. Member 95 is pivotally mounted to member 93 and member 95 is disposed in a normally inactive position within carrier 20.

Abstract: A removable mask (22) protects at least one portion of a substrate (10) during treatment such as irradiation thereof. To obtain mask (22), there is applied over said portion of substrate (10) a parting layer (44) of a metal selected from the group consisting of nickel, aluminum, indium and tin. Over the parting layer (44), there is applied the removable mask (22) of a material which is adherent and harmless to the parting layer (44) and is substantially impenetrable by the treatment. After irradiation, the parting layer (44) is treated with at least a detaching agent sufficiently to detach said parting layer (44) and the mask (22) from substrate (10). For proton bombardment of a substrate (10) which includes gallium arsenide, the parting layer (44) is preferably nickel, the mask is preferably gold and the detaching agent includes hydrochloric acid.

Abstract: An axially leaded diode (12), travelling at a high rate of speed in a longitudinal direction, is terminated within a bin assembly (18). The bin (18) has first and second ends (43 and 44) and first and second sidewalls (21 and 22) including magnets (33-41) therein to orient a diode (12) transversely to such sidewalls. A tube (48) guides the diode (12) on a path forming a given angle "A" with the sidewalls (21 and 22). A discharge end (49) of tube (48) is located at the first sidewall (21) such that the diode (12) is discharged toward the second sidewall (22). A deceleration apparatus (54) is provided at discharge end (49) of tube (48) and spaced therefrom. Apparatus (54) includes a vertical bar (65) with a row of deceleration elements (66) extending therefrom toward the first end (43) of the bin (18). The row of elements (66) provides a penetrable restraint (64) such that a first lead (14) of a diode (12) discharged from tube (48) penetrates between the elements (66).

Abstract: A strip 20 has a drive margin 36 and a latent image of a pattern in a light sensitive coating 73 of a pattern portion 22 thereon. To avoid disturbing the pattern, the strip 20 is gripped by the drive margin 36 using a set 43 of pinch-drive rollers which drive the strip without disturbing the latent image. The strip 20 is driven through pattern development, cleaning and etching solution spray chambers 64, 66 and 108, respectively. One or more adjustable shields 78 are used to vary the time interval during which the strip 20 is sprayed by these solutions. By adjusting one or more shields 78 to suit changes in solution condition the time intervals for proper developing, cleaning and etching are coordinated for a speed at which the strip 20 is driven.

Abstract: Elongated magnetic articles 12 are introduced into vacant positions 31 on a carrier wheel 18 for a given operation. A magnetic bin 40 has a feed end in communication with wheel 18 and includes spaced sidewalls 41-44, with arm sections 43-44 thereof extending substantially beyond the periphery of wheel 18 and along the sides thereof. There is established between said sidewalls 41-44 a first, magnetic field and a second, stronger field to orient and suspend the articles 12 in bin 40. However, the field between arm sections 43-44 is established substantially within the periphery of wheel 18 and such field includes the stronger second field located in a specific region of arm sections 43-44.For loading articles 12 into continuously occurring vacant positions 31 which are advanced in an ascendent path, the stronger second field is located in a lower region of arm sections 43-44.

Abstract: A strip 20 has a drive margin 36 and a latent image of a pattern in a light sensitive coating 73 of a pattern portion 22 thereon. To avoid disturbing the pattern, the strip 20 is gripped by the drive margin 36 using a set 43 of pinch-drive rollers which drive the strip without disturbing the latent image. The strip 20 is driven through pattern development, cleaning and etching solution spray chambers 64, 66 and 108, respectively. One or more adjustable shields 78 are used to vary the time interval during which the strip 20 is sprayed by these solutions. By adjusting one or more shields 78 to suit changes in solution condition the time intervals for proper developing, cleaning and etching are coordinated for a speed at which the strip 20 is driven.

Abstract: A mechanism 30 ejects an article 12 in an ascending path from a position 10 on a carrier wheel 20. An inverted "V" shaped trough 43 is located to face the ascendent path of the article 12, and to be oriented substantially parallel thereto. The article 12 is captured and removably held in an apex portion 49 of the trough 43 by an elongated magnet 56 which establishes a force field parallel to such trough 43, concentrating in the apex portion 49. The article 12 is also oriented by magnet 56 and the apex portion 49 of trough 43 in a desired direction. An air nozzle 60 has a needle-like tube 64 disposed in the apex portion 49 ending adjacent to a body 16 of an article 12. A hose fitting 66 is attached to tube 64 for introducing an air stream therein which impinges upon body 16 and propels article 12 in the desired direction.

Abstract: A strip 20 has a drive margin 36 and a latent image of a pattern in a light sensitive coating 73 of a pattern portion 22 thereon. To avoid disturbing the pattern, the strip 20 is gripped by the drive margin 36 using a set 43 of pinch-drive rollers which drive the strip without disturbing the latent image. The strip 20 is driven through pattern development, cleaning and etching solution spray chambers 64, 66 and 108, respectively. One or more adjustable shields 78 are used to vary the time interval during which the strip 20 is sprayed by these solutions. By adjusting one or more shields 78 to suit changes in solution condition the time intervals for proper developing, cleaning and etching are coordinated for a speed at which the strip 20 is driven.

Abstract: A test head 90 having a plurality of contact pairs 81 is formed in a simple monolithic manner. A plurality of first conductors 74 are aligned in a first row and, spaced therefrom, a plurality of second conductors 80 are aligned in a second row. Each conductor has a circuit end and a contact end and each first conductor 74 registers with a mating second conductor 80 to form a plurality of contact pairs 81 at the contact ends.A common base insulator 88 is formed transversely of the conductors 74 and 80 at the circuit ends to maintain conductor spacing in an electrically insulated manner. A common bar insulator 86 is formed transversely of the second conductors 80 to maintain the contact spacing within the pairs 81 when the conductors are flexed toward a device 27 to be tested.In a method of making a test head 90, the conductors are made in patterns 56 from sheet 55 having a substantially uniform metallurgical composition and each pattern 56 includes a member 72 connected to the circuit ends of the conductors.

Abstract: Elongated magnetic articles 12 are transferred directly from a magnetic bin 17 and transported on a member 80 having deep slots 84 to retain the articles 12 for treatment. In a preferred example, the articles 12 include some articles 13 having undesirably shaped leads 14 and the treatment comprises lead straightening.A system of magnets 30 generates a magnetic field in the bin 17 which suspends and orients a supply of the articles 12 and 13 such that a dense, rotating pattern of articles is formed and urged against member 80. A pair of supports 57 and 58 limit the depth of the slots 84 at a first level to prevent more than one article 12 or 13 to enter therein. As an entered article 12 or 13 advances beyond the supply of articles, the supports 57 and 58 are discontinued and the entered article moves to a second level.

Abstract: Elongated articles (13), having an undesirable shape caused by a bent lead (14), are distinguished from elongated articles (12) which are desirably straight. The bent articles (13) are separated from a mass of articles (12 and 13), most of which are substantially straight. The articles (12 and 13) are typically axially leaded diodes having leads (14) which are magnetic. Such diodes (12 and 13) are successively introduced between sidewalls (11 and 22) of a bin (17) having a magnetic field which orients each article transverse to guide members (28 and 29) extending lengthwise of the bin (17). Each oriented diode (12 and 13) presents a distinctive configuration according to its shape when viewed against a plane transverse to the guide members (28 and 29). The major portion of a bent diode (13) will be disposed lower than the major portion of a straight diode (12).