Abstract: A circuit for the electrical system of an automotive vehicle, such as a truck, interfaces a two-speed axle selector switch (20) and a two-speed axle solenoid (18) with the vehicle ignition, or key, switch (12), the vehicle brake actuation switch (16), and the vehicle transmission neutral switch (14) to allow the axle to be shifted between its two speed ranges under certain conditions and to disallow such shifting under other conditions. The circuit includes a high range relay (22), a high range enable relay (24), a high range disable relay (26), and a low range relay (28).

Abstract: A parking brake lock-in key switch system for a truck or bus brake system. The system has two parking brake lock-in valves. One parking brake lock-in valve is installed in the air line piping between the primary air tank and the push pull double check valve and the second parking brake lock-in valve is in the air line piping between the secondary air tank and the push pull double check valve. The parking brake lock-in valves are air operated valves which when closed will look in actuated parking brakes. The parking brake lock-in valves are operated by a solenoid operated pilot valve which provides air from an air supply to close the lock-in valves when the ignition key is moved to the ‘off’ position. An actuated parking brake will be locked in because new air from the respective tanks will be prevented from flowing to the push pull double check valve and hence the brake chambers. The parking brake lock-in valve does not vent off downstream piping when it closes.

Abstract: A school bus crossing or a mounting system that more fully integrates the crossing arm and the bumper. To achieve this, the primary mounting brackets for the crossing arm drive system may be mounted to the bus chassis and an opening is formed in the bumper itself. The crossing arm is mounted to the drive system such that the arm projects through the opening in the bumper. Alternatively, the primary mounting brackets may be mounted to an inner surface of the bumper. A recess may be formed into an outer surface of the bumper such that the crossing arm is at least partially tucked into the recess when retracted. In one embodiment, there is no recess in the bumper. The crossing arm is contoured to follow the outer surface of the bumper.

Abstract: A dual draw and return fuel manifold with an integral mounting bracket for use on a mobile vehicle containing at least two fuel tanks such as a heavy duty truck. The invention overcomes problems associated with assembling several fittings to a bracket and reduces the opportunities for leaks to develop in a vehicle fuel system by incorporating the fittings and mounting apparatus into a one piece design. There is a manifold which contains two three way tees integrated onto a mounting bracket or body. The mounting bracket has two engagement legs for engagement to a chassis mounted component or to a vehicle drive train component. In a preferred embodiment these engagement legs will be engaged on either side of a transmission of the vehicle. The return and supply manifolds are located one on top of another on the manifold such that they may be easily connected to the high pressure tubing of the fuel system.

Abstract: A battery box with a lid and a tray assembly for batteries for a hybrid electric vehicle. The lid and tray assembly are made of steel with an internal and external spray coating of an elastomer with high electrical resistance properties. Batteries are mounted in the tray assembly and enclosed by the lid. The elastomer coating on the tray assembly and the lid provides a non-electrically conductive interior and exterior surface for increased service safety. The steel base material of the tray assembly and the lid provides shielding from electromagnetic interference and radio frequency interference associated with the high voltages required to operate electric motors in hybrid electric vehicles. Additionally, the tray assembly has vents designed to optimize cooling of the batteries.

Abstract: A process for testing and the testing assembly for performing the process for testing an anti-lock brake system (ABS) for a vehicle after installation or work on the ABS without the need to test the vehicle for an ABS design braking event. The process involves engaging a testing unit computer to the electrical communication network of the vehicle and communicating with the Electronic Control Module (ECM) of the ABS. The vehicle is driven onto motorized rollers that can roll the wheels at low speeds without requiring vehicle movement. The testing unit computer makes a series of queries to the ECM to determine status of various parameters. Additionally, the portable computer is used to make directives to the ECM as far as cycling the ABS modulating valves such as the ABS hold solenoids and the ABS decay solenoids and the driver as far as braking or releasing the brake.

Abstract: An interface for interfacing an accelerator control input, a service brake control input, and a parking brake control input with a hybrid electric vehicle's electric control system that controls propulsion of the vehicle by controlling the motor torque output of an electric traction drive motor that drives driven wheels of the vehicle. The application of either the service brakes or the parking brake concurrent with the accelerator pedal being at non-idle causes the interface to override the motor torque being requested by the accelerator control input in favor of a zero motor torque request to the control system.

Abstract: An altitude compensating turbocharger wastegate control system operates by bleeding air from an intake air line extending from an intake manifold of an engine to a wastegate actuator to raise the intake manifold pressure at which the wastegate is opened when the engine is operating at high altitudes. The control system operates in response to a comparison of barometric air pressure sensed by a pressure sensor and a number of predefined ranges of sensed pressure in a memory of an engine controller to determine whether no, full, or an intermediate amount of bleeding should take place in order to maintain the desired turbocharger output at high altitudes.

Abstract: A method is described for matching the lands in a spool valve (300) for a fuel injector. The spool valve (300) has a valve body (340) forming an inside surface (373) to receive the spool (310). The inside surface is measured to locate the position of contact points on the valve body (340). A starting contact point (514) is selected from the contact points on the valve body (340). The starting contact point (514) is transposed to the spool (310). The other contact points are transposed to the spool (300), preferably by using the distances between the other contact points and the starting contact point on the valve body. Grind areas are identified on the spool (310) based on the starting contact point, the other contact points, and specifications for the spool. The grind areas are ground to form lands on the spool (310) that match lands on the valve body (340).

Abstract: A cable containment device for supportedly routing cables and air lines along a cross member of a truck frame to eliminate potential interference of the cables and air lines with operating structures beneath the cross member defines an elongate channel having at least a horizontal bottom wall which extends across a major portion of the length of the cross member for providing securely supported elevation of the cables above the operating structures.

Abstract: An electric heating grid extends from the middle of one side of the windshield, down that side to the bottom of the windshield, and from there across the bottom to the opposite side. The grid is operated by a control circuit having an on-off switch that is accessible to the vehicle operator. The control circuit includes a switch for sensing ambient outdoor temperature so as to allow the grid to be operated only when the outdoor temperature is below a threshold that distinguishes wintertime from non-wintertime conditions.

Abstract: An anchor for a seat belt for a seat for a mobile vehicle such as medium or heavy-duty truck, the vehicle with the seat belt anchor installed, and the process of back fitting an existing vehicle with a seat with a seat belt. The seat belt anchor may be installed in a vehicle cab either during manufacture of the vehicle or in the after market. The anchor provides the surface area required for providing the strength required by Federal Law and fits around existing components of the cab. The anchor has at minimum three sides to roughly form a `U` shape to fit around a vertical gusset and mounting surfaces or flaps or engagement to the cab structure. The critical geometry is that the anchor will fit around a vertical gusset or cab support. In the primary embodiment, the anchor has 5 sides. The three center sides generally form a `U` shape when viewed at a downward angle from the rear of the cab. The `U` will fit around a rectangular cross-sectioned vertical gusset or cab support.

Abstract: The apparatus for providing access steps to a vehicle and a method of installing same on a heavy or medium duty truck. In its most basic form, the apparatus is comprised of an access step and two step brackets. The brackets are installed to outer surfaces of the tank straps which hold a fuel tank to a frame rail of the vehicle. The access step and step brackets have tabs and flaps or slots which can be combined to attach the access step to the step brackets with a reduced number of fasteners.