Abstract: The apparatus for monitoring and recording operational characteristics of heavy or medium duty vehicle power steering systems and a method of using same in testing the operation and response of a steering system in a heavy or medium duty truck including school buses. In its most basic form, the apparatus is comprised of a data collection computer means for collecting data input and displaying output data, a steering wheel rotation measuring assembly, a driver side pitman arm angle measuring device, a passenger side wheel turn angle measuring device, and a driver side wheel turn angle measuring device. The apparatus is generally installed on a temporary basis for troubleshooting and analysis, however, the steering wheel rotation measuring assembly may be permanently installed on a vehicle to give the driver an accurate indication of steering wheel turns or an alarm when the wheel has been turned to its maximum value.

Abstract: A crankshaft-mounted cooling fan is described for an internal combustion engine. The cooling fan has an adapter (104) mounted on the engine's crankshaft (102). The adapter (104) is capable of being coupled to a power takeoff device (164). First and second adapter bearings (170, 172) are operatively connected to the adapter (104) and to a planetary gear assembly (141). The planetary gear assembly (141) is operatively connected to a fan housing (110), which connects to the engine. A clutch assembly (136) is attached to the adapter (104) in a position where it may engage the planetary gear housing (141). A solenoid (132) is connected to the fan housing (110) and is disposed for activating the clutch assembly (136). A fan blade set (174) is coupled to the planet gear assembly (141), which enables the fan blade set (174) to rotate at a faster speed than the engine. The clutch assembly (13) may be engaged or disengaged depending on the operating parameters of the engine or a motor vehicle.

Abstract: A turn lock bezel mounts an instrument gauge on an instrument panel by exerting axial retention forces that force a bezel ring against a front margin of a mounting aperture in the instrument panel and a dial graphic and dial plate of the gauge against a rear edge of a retaining ring that holds a window glass in the bezel ring and passes axially into the mounting aperture. In a first embodiment, when the bezel is turned a small acute angle in one direction, it can be extracted from the mounting aperture leaving the gauge behind in the instrument panel, and when turned a small acute angle further, the bezel can still be extracted, but it now extracts the gauge too. In a second embodiment, a lost motion connection is provided between the bezel and the gauge so that finger tip clearance will exist between the rear edge of the bezel ring and the instrument panel before the bezel begins to extract the gauge.

Abstract: A method is provided for installing an oil pan heater on an oil pan while the oil pan is mounted on an engine block. Oil is drained from the engine oil pan. Then the engine oil pan is pierced to provide a pilot hole having pierced ends extending into the engine oil pan. A circular chamfered groove is formed surrounding the pilot hole so as to provide an oil pan thickness at a base of the chamfered groove. A pull is inserted into the oil pan through the pilot hole to engage an internal portion of the oil pan surrounding the pilot hole. The pull extracts a circular slug from the oil pan and a substantially circular hole is formed in the oil pan. An expandable heater bushing is inserted in the substantially circular hole. The heater bushing has an expandable tubular section extending from an enlarged head. The tubular section is crimped and the enlarged head is sealed to the oil pan. Then the heater is attached to the enlarged head.

Abstract: A hydraulically-assisted engine valve actuator and method for assisting in the actuation of an engine valve includes a translatable pilot valve that is operably coupled to and controlled by a pilot valve positioning system. A servo piston is in fluid communication with the pilot valve and is operably coupled to the engine valve. The pilot valve positioning system controls translation of the pilot valve to meter hydraulic fluid under pressure to and from the servo piston. The hydraulic fluid under pressure causes the servo piston to closely follow the translation of the pilot valve to effect a desired profile of translational opening and closing motion of the engine valve.

Abstract: A fuel injector for an internal combustion engine. The injector body contains a variable volume control chamber to and from which control fluid is supplied and drained to operate an intensifier piston which repetitively injects fuel from an injection chamber within the body. An electric-operated supply valve selectively controls flow of control fluid through a supply passage to the control chamber, and an electric-operated drain valve selectively controls flow of control fluid through a drain passage from the control chamber. Each valve is selectively operable independent of the other, and flow through the supply passage is independent of flow through the drain passage, and vice versa.

Abstract: An oil pickup tube assembly for an internal combustion engine comprises a two-piece structure including a base member which attaches to an oil intake or inlet of an engine and includes an elbow therein permitting angling the inlet end of the pickup member into the appropriate position within a sump area of the oil pan. The pickup member comprises a U-shaped tube, one end of which engages the base member and another end of which depends into the sump area, with the inlet end being supported by a bracket attached to the crankcase. The interface between the tube and the base member includes an O-ring seal, with the tube and base member being releasably locked together by relative rotation therebetween and a tab and slot engagement formed between the pieces to permit a certain amount of stress-free misalignment between the base member and the pickup member.

Abstract: An electro-hydraulic clutch actuation system for a manual transmission comprises a slave cylinder engaged to a transmission clutch fork member, the cylinder being operated to cause clutch disengagement by actuation of a push-button on a gear shift lever of the transmission, such cylinder effectively producing a manual transmission which does not require clutch pedal actuation during shifting of the transmission. Further, the system eliminates the need for transmission synchronizers by using sensed speed of tailshaft rotation to determine the point of synchronization for such shifting, and, in an automatic mode of operation, the system indicates to an operator not only that the synchronization point has been achieved, but also prompts an upshift or downshift, as required, to minimize load. The cylinder is operated using oil under high pressure which is supplied thereto from a high pressure engine oil rail.

Abstract: An electric control for a fuel injector develops a commanded boost signal that is superimposed on a fuel injection pulse waveform. Variable operating parameters, such as engine speed, fuel injection quantity, engine coolant temperature, and engine air intake temperature are monitored and may diminish the duration of the commanded boost signal under certain conditions to avoid overheating electric circuit elements in the control through which electric power is delivered to the fuel injector.

Abstract: A guide ring for a piston comprises a split ring member having end edges which can be spread apart to slip the guide over the piston head and into a circumferential groove on an outer surface of a skirt portion of the piston head with the portions of the guide ring located in the pin bore area, including the end edges, being flattened. The guide ring is axially elongated and overlaps the piston pin bores. The guide ring is formed of low friction polyimide material which is firm yet flexible, compressible, and returns to its preformed configuration when the end edges are released.