Abstract: Catalysts useful for low-cure powder coating compositions are disclosed, having the structure (I): wherein R1 is an organic radical having 6 to 25 carbon atoms; each R2 is independently a multivalent hydrocarbon group having 1 to 20 carbon atoms; Y is each R3 and R4 are independently alkyl or aryl groups having 1 to 12 carbon atoms; each Z is independently oxygen or nitrogen; R5 is absent when Z is oxygen and R5 is hydrogen, an alkyl or aryl group having 1 to 20 carbon atoms, or (Y)a —R2— when Z is nitrogen; a, b, and c are integers; each X is independently S, O, or N(R6); each R6 is independently hydrogen or an alkyl or aryl group having 1 to 12 carbon atoms; and P is a polymeric material.

Abstract: A copolymer composition that includes a copolymer comprised of at least 30 mol % of residues having the following alternating residues from a donor monomer and from an acceptor monomer. The copolymer contains at least 15 mol % of an isobutylene type donor monomer and at least 15 mol % of an acrylic monomer as an acceptor monomer. The copolymer is substantially free of maleate or fumarate monomer segments and the copolymer composition is substantially free of Lewis acids and transition metals. Also disclosed is a thermosetting composition that includes a reactant comprising functional groups, a crosslinking agent having at least two functional groups that are reactive with the functional groups first reactant, and a copolymer flow control agent that includes the copolymer composition as well as substrates coated with the thermosetting composition.

Abstract: The present invention is directed to coatings that provide improved retort and tropical decay resistance for use on metal food containers. The coatings generally comprise a carbamated polyol formed by the reaction between a polyol, an alkylene oxide and an alkyl carbamate. A crosslinker reactive with the carbamate functionality is used to react with the carbamate moiety. Methods for improving retort resistance and resistance to tropical decay are also disclosed, as are substrates coated with the present compositions.

Abstract: Electrocoat compositions providing coatings having reduced gloss levels are disclosed. The reduction in gloss is achieved through the incorporation of a solid polymer additive to a standard electrocoat composition. The polymer additive includes particulate polyacrylate, particulate aliphatic polyurethane/polyurea copolymers, or mixtures thereof. Low and medium gloss compositions can be achieved. A paste containing these polymer additives is also disclosed. Methods for using these compositions are also disclosed, as are methods for reducing the gloss of an E-coat composition.

Abstract: A crosslinking agent that is an ungelled reaction product of (a) at least one aminoplast resin and (b) at least one tall oil rosin wherein the crosslinking agent is essentially free of active hydrogen functional groups and has a glass transition temperature of at least 10° C. is disclosed. Methods for preparing crosslinking agents are also disclosed. Further provided is a curable powder coating composition including a polymer having a glass transition temperature of at least 30° C. containing reactive functional groups and the present crosslinking agent; a multilayer composite coating composition and substrates coated therewith are also disclosed.

Abstract: Compositions for use in optical fiber coatings and optical fibers and optical fiber arrays using these coatings are disclosed, as are methods for making the same. The compositions comprise a combination of two different radiation curable urethane oligomers, and can further comprise one or more reactive monomers. One of the oligomers has at least three functional groups that can undergo radiation cure.

Abstract: Methods for inhibiting corrosion are disclosed. The methods generally involve contacting a coated metal substrate with a composition comprising one or more of yttrium, titanium and the rare-earth elements. The contacting step can be performed either before or after the coating is cured. Substrates treated according to the present methods are also disclosed.

Abstract: An abrasion resistant coating composition having excellent wear clarity is disclosed. The coating composition comprises a unique blend of particles, including alumina that has been treated with an organosilane and silica that is either similarly treated or left untreated. The use of these particles in combination allows for a significant reduction in the weight percent of wear resistant particles that can impart a suitable level of abrasion resistance to a coating. The particles can be included, for example, in a urethane acrylate binder that can be cured using UV radiation. Methods for using these coatings are also disclosed.

Abstract: A transportable container for fluidizable solids includes a storage container adapted to contain the fluidizable solids is disclosed. The storage container defines an air inlet port for introducing fluidizing air into the storage container and a solids outlet port for discharging the solids from the storage container. A solids outlet conduit may be connected to the solids outlet port for supplying the solids to a downstream process or apparatus. An agitator is provided at the bottom end of the storage container for mixing and maintaining homogeneity of the solids in the fluidizing air. A fluid permeable fluidization membrane is disposed in the storage container below the agitator. The fluidization membrane defines an air chamber below the solids for introducing the fluidizing air into the solids.

Abstract: A crosslinking agent is provided which is an ungelled reaction product of (a) an aminoplast resin and (b) a compound having active hydrogen groups reactive with the aminoplast resin (a) such that the crosslinking agent is essentially free of functional groups reactive with aminoplast resin and has a glass transition temperature of at least 10° C. Also provided is a method for preparing the crosslinking agent. Further provided is a curable powder coating composition including (A) a polymer having a glass transition temperature of at least 30° C. containing reactive functional groups and (B) the previously described crosslinking agent. Additionally provided is a multilayer composite coating composition including a base coat deposited from a film-forming composition and a top coat over the base coat deposited from the previously described powder coating composition. Coated substrates are also provided.

Abstract: A crosslinking agent is provided, prepared by reacting (A) an aminoplast resin; (B) a reactive urethane group-containing adduct of a polyfunctional polymer and monoisocyanate, and (C) at least one other compound having active hydrogen groups reactive with aminoplast resin (A). Compound (C) is selected from: (i) compounds having the structure (I):  wherein X is aromatic; R1, R2, and R3 each independently represents H, (cyclo)alkyl having from 1 to 12 carbon atoms, aryl, alkaryl, aralkyl, or an active hydrogen-containing group, (ii) compounds having the structure (II) or (III):  where R′ and R″ each independently represents an aromatic group or an alkyl group having 1 to 12 carbon atoms; and (iii) compounds different from (i) and (ii), having a melting point of at least 80° C. Further provided are methods for preparing the crosslinking agent, curable compositions containing the crosslinking agent, and coated substrates.

Abstract: Stains comprising a polymer, an initiator, a colorant and a solvent are disclosed. The polymer comprises an alkyd portion and a free radical curable portion that is pendant from the alkyd portion; the alkyd portion includes one or more fatty acid moieties that can be derived from one or more drying, semi-drying or nondrying oils. When drying or semi-drying oils are used, the molecules of the present invention exhibit a dual cure, both oxidative and free radical. The compositions are particularly suitable for staining substrates comprising wood. Methods for using the present compositions are also disclosed.

Abstract: Low VOC aqueous coatings having excellent wetting ability are disclosed. The compositions comprise a film-forming resin in conjunction with an additive comprising a carboxylic acid, an amine, and an alcohol. Methods for making and using these compositions are also disclosed, as are the additives themselves.

Abstract: Liquid coating compositions having improved mar and scratch resistance are disclosed. The coatings generally comprise one or more particles that have been modified to render the particles more surface active. The improved resistance is achieved without affecting the appearance or mechanical performance of the coatings. Methods for using the coatings, and the substrates coated therewith, are also disclosed.

Abstract: A crosslinking agent is provided, prepared by reacting (A) an aminoplast resin; (B) a reactive urethane group-containing adduct and (C) at least one other compound having active hydrogen groups reactive with aminoplast resin (A). Compound (C) is selected from: (i) compounds having the structure (I):  wherein X is aromatic; R1, R2, and R3 each independently represents H, (cyclo)alkyl having from 1 to 12 carbon atoms, aryl, alkaryl, aralkyl, or an active hydrogen-containing group, (ii) compounds having the structure (II) or (III):  where R′ and R″ each independently represents an aromatic group or an alkyl group having 1 to 12 carbon atoms; and (iii) compounds different from (i) and (ii), having a melting point of at least 80° C. Further provided are methods for preparing the crosslinking agent curable compositions containing the crosslinking agent, and coated substrates.

Abstract: The present invention provides a weldable, coated metal substrate having a pretreatment coating including a reaction product of at least one epoxy-functional material and at least one phosphorus-containing material or amine-containing material and a weldable coating having an electroconductive pigment and a binder deposited thereon.

Abstract: An improved process for applying a coating to an untreated ferrous metal substrate is disclosed. The substrate does not need to be phosphated or subjected to any other conversion coating prior to treatment. The process includes contacting the substrate surface first with a solution comprising a Group IIIB and/or IVB metal-containing compound and a nitrate, and then with a second solution comprising a reaction product of an epoxy and an amine, phosphorus or sulfur-containing compound. A film-forming resin is then deposited on the substrate and cured. Substrates treated by the process of the present invention demonstrate excellent corrosion resistance and are also disclosed herein.

Abstract: Low-cure powder coating compositions are disclosed. The compositions comprise a polyepoxide and a material having the structure wherein R1 is an organic radical having 6 to 25 carbon atoms; R2 is an organic radical having 1 to 20 carbon atoms; R3 and R4 are independently alkyl or phenyl groups having 1 to 8 carbon atoms; Z is oxygen or nitrogen, and when Z is oxygen R5 is absent and when Z is nitrogen R5 is hydrogen or is and n is 1 to 4. The material can optionally be reacted with an acidic hydrogen-containing compound. The compositions are curable without the use of crosslinking agents or accelerators. Methods for coating a substrate using these compositions, and substrates coated thereby, are also disclosed, as are additional catalysts useful for the same purpose.

Abstract: Provided is a crosslinking agent which is the ungelled reaction product of a polyester polyol and an aminotriazine compound having one or less non-alkylated NH bond per triazine ring. The polyester polyol is the reaction product of a cycloaliphatic polyol and a cyclic polycarboxylic acid or anhydride. The crosslinking agent is essentially free of hydroxyl functionality and has a glass transition temperature of at least 10° C. Further provided is a powder coating composition including a solid particulate film-forming mixture of a polymer containing reactive functional groups and having a Tg of at least 30° C., and the crosslinking agent. Additionally provided is a multi-layer composite coating composition having a basecoat layer deposited from a basecoat film-forming composition and a topcoat over the basecoat deposited from the previously described powder coating composition. Coated substrates are also provided.

Abstract: A curable emulsion coating composition essentially free of chromium is provided. The composition comprises a continuous waterborne phase and a discontinuous phase. The discontinuous phase comprises at least one water-insoluble, particulate film-forming thermoplastic resin, at least one water-insoluble, film-forming thermosetting resin, and at least one water-insoluble alkali metal salt of a heavy metal-containing acid. The heavy metal may be selected from titanium, zirconium, and mixtures thereof. The heavy metal salt is present in the coating composition in an amount of 0.05 to 15 percent by weight, based on the total weight of the composition. The composition is suitable for use over a variety of metal substrates as a pretreatment coating or as a direct-to-metal primer. Also provided is a process for coating a metal substrate by contacting the substrate with the curable composition described above and heating the coated substrate to a peak metal temperature of 170 to 350° F. (77 to 177° C.).