Abstract: The present invention relates to graft polyols employing a t-amyl peroxy compound as free radical initiator. The novel graft polyols are made by polymerizing at least one monomer in a polyol composition in the presence of a free radical initiator and preferably a chain transfer agent. The resulting graft polyols are in turn useful in reactions with polyisocyanates to make polyurethane products.
Type:
Grant
Filed:
April 1, 1999
Date of Patent:
January 9, 2001
Assignee:
BASF Corporation
Inventors:
John E. Davis, Duane A. Heyman, Joseph R. Gregoria
Abstract: In a process for producing self-releasing, compact or cellular moldings which comprise polyisocyanate polyaddition products and may contain reinforcing material by reacting
a) organic and/or modified organic polyisocyanates with
b) at least one compound containing at least two reactive hydrogen atoms and having a molecular weight of from 62 to 10,000 and, if desired,
c) chain extenders and/or crosslinkers in the presence of
d) internal mold release agents and in the presence of or absence of
e) catalysts,
f) blowing agents,
g) reinforcing materials and
h) auxiliaries
in an open or closed mold, the internal mold release agents (d) used are diesters and/or monoesters of alkylsuccinic acids and/or diesters and/or monoesters of alkenylsuccinic acids.
Type:
Grant
Filed:
May 14, 1999
Date of Patent:
January 2, 2001
Assignee:
BASF Aktiengesellschaft
Inventors:
Peter Horn, Dietrich Scherzer, Karl H{umlaut over (a)}berle, Ulrich Treuling, Georg Partusch, G{umlaut over (u)}nter T{umlaut over (a)}nny, Axel Kistenmacher
Abstract: In a process for preparing amines, in which at least one compound containing at least one nitro group is reacted with hydrogen in the presence of a supported catalyst comprising, as catalytically active metal, nickel, if desired together with at least one metal of transition group I, V, VI and/or VIII, the reduced and stabilized supported catalyst comprises nickel crystallites having a bimodal nickel crystallite size distribution having maxima at 30-80 Angstrom and 81-150 Angstrom on a support comprising ZrO.sub.2, ZrO.sub.2 --HfO.sub.2 and/or SiO.sub.2 --ZrO.sub.2 and/or SiO.sub.2 --ZrO.sub.2 --HfO.sub.2 and in the reduced and passivated state has a nickel content of 60-80 percent by mass, an SiO.sub.2 content of 0-20 percent by mass, a ZrO.sub.2 content of 0-40 percent by mass, an HfO.sub.2 content of 0-4 percent by mass and after further reduction for one hour at 100.degree. C. has a degree of reduction of at least 70%.
Type:
Grant
Filed:
March 3, 2000
Date of Patent:
October 31, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Michael Sander, Dietmar Peisker, Klaus Werner, Holger Braunsberg, Gunter Georgi, Ulrich Penzel
Abstract: The present invention provides a liquid methylene bis(phenylisocyanate) composition including a high concentration of methylene bis(phenylisocyanate) which has an improved storage stability. The invention further provides a method of making the liquid methylene bis(phenylisocyanate) compositions of the present invention.
Type:
Grant
Filed:
September 21, 1998
Date of Patent:
September 19, 2000
Assignee:
BASF Corporation
Inventors:
Thirumurti Narayan, Anthony Lunato, Jon S. Speier, David D. Peters, Cynthia Loop, Filip Nevejans
Abstract: In a process for producing polyurethane foams, preferably semirigid polyurethane foams and flexible, semirigid and rigid polyurethane integral foams,a) at least one modified or unmodified organic polyisocyanate is reacted withb) at least one relatively high molecular weight compound containing at least two reactive hydrogens and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents, preferably water and/or (cyclo)alkanes,e) a catalyst mixture comprising, according to the invention,e') from 35 to 65 parts by weight of di-n-octyltin bis(2-ethylhexyl thioglycolate) ande") from 65 to 35 parts by weight of mono-n-octyltin tris(2-ethylhexyl thioglycolate) and also, if desired,e'") cocatalysts selected from the group of tertiary amines, alkali metal and alkaline earth metal salts of monocarboxylic acids having from 1 to 20 carbon atoms andf) if desired, additives,with the reaction for forming the polyurethane integral foams being carried out in a closed mold with
Abstract: A stable dispersion of melamine in polyol components comprising at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms and, if desired, low molecular weight chain extenders and/or crosslinkers, blowing agents, catalysts, flame retardants and also further auxiliaries and/or additives is prepared by using the melamine in combination with at least one amine and at least one organic and/or modified organic isocyanate. Such a dispersion can be used for producing flame-resistant polyurethane foams.
Type:
Grant
Filed:
August 24, 1999
Date of Patent:
August 15, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Peter Falke, Regina Hendreich, Michael Reichelt
Abstract: There is provided an sealant made with an isocyanate or hydroxyl terminated prepolymer made by reacting a stoichiometric excess of an organic polyisocyanate with polyols made of at least a polyoxyalkylene polyether triol or a mixture thereof with a polyoxyalkylene polyether diol. The triol or diol has within its structure the nucleus of an initiator compound, an internal blocks of oxypropylene groups, and external blocks of oxyalkylene groups, wherein the internal blocks of oxypropylene are between said nucleus and said external blocks, said external blocks are made of oxyalkylene groups derived from a C.sub.4 or higher alkylene oxide. The amount of the internal blocks of oxypropylene groups is from 25 weight percent to 80 weight percent based on the weight of all oxyalkylene groups and initiator in the prepolymer The triol or diol has a compatibility index of 25.degree. C. or less, and may be part of a two component or a one component moisture cured sealant.
Type:
Grant
Filed:
November 21, 1996
Date of Patent:
August 15, 2000
Assignee:
BASF Corporation
Inventors:
Curtis J. Reichel, Thomas L. Fishback, Gladys M. Aviles
Abstract: The present invention relates to energy absorbing elastomers having a resilience of no more than 20.0% according to ASTM D2632-92. The energy absorbing elastomers are hydrophobic in nature and have extended gel times thus making them suitable for high volume applications such as coating a large substrate or filling a large void between two substrates.
Type:
Grant
Filed:
March 13, 1998
Date of Patent:
August 8, 2000
Assignee:
BASF Corporation
Inventors:
Agus Sampara, Cal Peeler, Kerry Bowman, Richard Jewell
Abstract: Polyurethanes having improved curing are prepared by reactinga) organic and/or modified organic diisocyanates and/or polyisocyanates withb) polyether polyols based on aromatic amines, able to be prepared by reacting specific amine combinations and, if desired, further coinitiators in a stage wise molecular addition of alkylene oxide, and also, if desired, further relatively high molecular weight compounds containing at least two reactive hydrogen atoms and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agents,e) catalysts and, if desired,f) further auxiliaries and/or additives,wherein the specific amine combination used is a mixture of amines of the diphenylmethane series consisting of from 5 to 20% by weight of 4-ring amine, from 15 to 30% by weight of 3-ring amine, from 20 to 35% by weight of amines having more than 4 rings and from 25 to 50% by weight of 2-ring amine, wherein the proportions add up to 100% by weight, in combination with further aromatic
Type:
Grant
Filed:
July 25, 1997
Date of Patent:
August 8, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Bernd Guettes, Stefan Dinsch, Gottfried Knorr, Holger Seifert
Abstract: The present invention relates to a process for the preparation of CFC-free, flexible polyurethane (molded) foams by reactingA) liquid polyisocyanate mixtures containing bonded urethane groups having a content of NCO groups of from 22 to 30% by weight which are themselves prepared by reacting a mixture of diphenylmethane diisocyanates and polyphenyl-polymethylene polyisocyanates having a content of diphenylmethane diisocyanate isomers of from 55 to 99% by weight, based on the total weight, with at least one trifunctional polyoxypropylene-polyol having a hydroxyl number of from 20 to 60, withB) relatively high-molecular-weight polyhydroxyl compounds and, if desired,C) low-molecular-weight chain extenders and/or crosslinking agents,in the presence ofD) blowing agents,E) catalysts and, if desired,F) auxiliaries and/or additives,and to the polyisocyanate mixtures (A) modified by means of urethane groups which can be used according to the invention.
Type:
Grant
Filed:
October 6, 1997
Date of Patent:
August 1, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Heinz-Dieter Lutter, Ruth Zschiesche, Jurgen Mertes, Bernd Bruchmann, Klaus Pittrich, Peter Brandt
Abstract: The present invention relates generally to polyisocyanate compositions for use in polyurethane thermoformable foams. The polyisocyanate compositions of the present invention which are also useful as binder/hardeners for prefoamed products offer improved stability at relatively low temperatures over other known polymeric diphenylmethane diisocyanate compositions.
Abstract: A homogeneous, demixing-stable polyol component comprising at least two relatively high molecular weight compounds containing at least two reactive hydrogen atoms and, if desired, low molecular weight chain extenders and/or crosslinkers and also, if desired, blowing agents, catalysts and further auxiliaries and/or additives is prepared by adding at least one amine and at least one organic and/or modified organic isocyanate to this component.This polyol component is useful for producing polyurethanes, in particular compact and foamed polyurethanes.
Type:
Grant
Filed:
February 17, 1998
Date of Patent:
July 25, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Peter Falke, Regina Hendreich, Marita Schuster, Bernd Zaschke
Abstract: The present invention relates to prepolymers, comprising(a) a polymethylene polyphenylene polyisocyanate; and(b) a polyether polyol having an average hydroxyl equivalent weight of at least about 700;wherein the resulting prepolymer has an average viscosity of between about 400 to about 2000 centipoise at 25.degree. C. The prepolymer is useful, for example, for the production of polyurethane foams and, more particularly, to medium density flexible foams having superior flow characteristic and fast demold times.
Type:
Grant
Filed:
April 25, 1997
Date of Patent:
July 18, 2000
Assignee:
BASF Corporation
Inventors:
Thirumurti Narayan, Gary E. Brant, Edward W. Cole, III
Abstract: A phase-stable polyol component comprisesA1) at least one polyether polyalcohol and/or polyether ester polyalcohol,A2) at least one polyester polyol andA3) at least one liquid flame retardant additive,where the constituents A1:A2:A3 are present in a weight ratio of 10.+-.4.5:13.+-.4:14.+-.4.5.
Abstract: Polyurethane foams are produced by reactinga) organic and/or modified organic diisocyanates and/or polyisocyanates withb) at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms,c) at least one compound containing from three to eight, preferably from three to six, reactive hydrogen atoms andd) low molecular weight chain extenders and/or crosslinkers containing at least two reactive hydrogen atomsin the presence ofe) blowing agentsf) catalysts and, if desired,g) further auxiliaries and additives,wherein (c) are ethylene oxide-rich adducts having an ethylene oxide content of more than 50% by weight and an OH number of from 200 to 800 mg KOH/g and (d) are polyfunctional chain extenders and/or crosslinkers having an OH number of more than 700 mg KOH/g.The polyurethane foam produced by this process can be used as upholstery material.
Type:
Grant
Filed:
September 16, 1998
Date of Patent:
July 11, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Peter Falke, Inge Rotermund, Marita Schuster, Steffen Klippert
Abstract: In a process for producing rigid polyurethane foams by reactinga) polyisocyanatesb) compounds containing at least two hydrogen atoms capable of reacting with isocyanate groups, in the presence ofc) catalysts,d) blowing agents and, if desired,e) further auxiliaries and/or additives,the component b) comprises at least one recycled polyol which is formed by glycolysis of polyurethanes.
Type:
Grant
Filed:
April 29, 1998
Date of Patent:
July 11, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Bernhard Naber, Werner Schmiade, Michael Gassan
Abstract: There is now provided a sealant and elastomer made with a polyol having an unsaturation level of 0.04 to 0.07, manufactured with a basic salt of an alkaline earth metal or a basic salt of cesium, such as cesium hydroxide. The elastomers and sealants made therefrom exhibit an increasing modulus of elasticity when strained from 100 percent elongation to 300 percent elongation. The reduced unsaturation polyols are simple and inexpensive to make while imparting good physical properties to the sealants and elastomers.
Type:
Grant
Filed:
July 23, 1997
Date of Patent:
June 20, 2000
Assignee:
BASF Corporation
Inventors:
Thomas L. Fishback, Curtis J. Reichel, Gladys M. Aviles
Abstract: This invention is a liquid polyisocyanate prepolymer comprising the reaction product of an organic polyisocyanate blend and a polyoxyalkylene polyol, where polyisocyanate blend isA) a diphenylmethane diisocyanate comprising from 50 weight percent to 95 weight percent 4,4'-diphenylmethane diisocyanate, from 5 weight percent to 50 weight percent 2,4'-diphenylmethane diisocyanate, and less than 10 weight percent 2,2'-diphenylmethane diisocyanate, said weight percentages based on the total weight of the ingredients in A);B) a polymethylene polyphenyl polyisocyanate comprising from 30 weight percent to 70 weight percent diphenylmethane diisocyanate, the remainder comprising polymethylene polyphenyl polyisocyanates having functionalities greater than two, said weight percentages based on the total weight of the ingredients in B);C) and optionally a uretonimine-carbodiimide modified diisocyanate comprising from 10 weight percent to 35 weight percent uretonimine-carbodiimide species, the remainder comprising essentia
Abstract: A process for recycling plastic waste containing a mixture of polyurethanes and other plastics, comprises reacting the plastic waste with an alcohol mixture comprising at least one low-molecular-weight, at least difunctional alcohol and at least one polyether-polyol, and then separating the resultant glycolysis polyol mechanically from the other plastic waste.
Type:
Grant
Filed:
February 28, 1996
Date of Patent:
May 30, 2000
Assignee:
BASF Aktiengesellschaft
Inventors:
Bernhard Naber, Vera Neiss, Michael Gassan, Werner Deutsch
Abstract: A microcellular PU elastomer having improved dynamic-mechanical properties and based on an isocyanate component consisting essentially of 4,4'-MDI and also further customary constituents has, after heating at from 100 to 120.degree. C. for from 8 to 24 hours, a melting range of from 130.degree. C. as the minimum lower limit to 230.degree. C. as a minimum upper limit, measured by differential scanning calorimetry (DSC) at a heating rate of 20.degree. C./min, and a urea content of from 14 to 18% by weight.A process is also provided for preparing such a microcellular PU elastomer having improved dynamic mechanical properties. The microcellular PU elastomers can be used for producing damping elements.