Abstract: A process for preparing a recyclate polyol obtained from glycolysis of polyurethanes and/or polyurea-polyurethanes comprises reacting scrap polyurethane and/or polyurea-polyurethane with a short-chain compound containing at least 2 OH groups in the presence of a catalyst and admixing a cyclic carbonate. The process results in a recyclate polyol having a low primary aromatic amine content which may be used to produce cellular or non-cellular polyurethanes, polyurea-polyurethanes, or polyisocyanurates.

Abstract: Rigid polyurethane foams, preferably semirigid polyurethane foams, are produced by reacting an organic and/or modified organic polyisocyanates with relatively high molecular weight polyhydroxyl compounds and, optionally, low molecular weight chain extenders and/or crosslinkers in the presence of water or mixtures of water and physically acting blowing agents, optionally, catalysts, at least one additive selected from the group consisting of sulfonate salts of an acid group-containing alkylene oxide polymer, a phosphonate salt of an acid group-containing alkylene oxide polymer, and mixtures thereof, additional other additives and optionally, auxiliaries. The polyurethane foams produced by this process can be used to produce composite comprising at least one covering layer and at least one layer comprising a rigid or semirigid polyurethane foam produced by the process of the present invention.

Abstract: Reagent grade hydrochloric acid having an iron content of less than 200 p.p.b. is made from an industrial organic isocyanate manufacturing process by removing hydrogen chloride from organic isocyanates produced in the reaction between phosgene and an organic amine, converting the hydrogen chloride to concentrated aqueous hydrochloric acid, and contacting the acid with a strongly basic anion exchange resin.

Abstract: A process for producing CFC-free polyurethane rigid foams having reduced thermal conductivity comprises reactinga) isocyanate semiprepolymers modified with urethane groups and containing from 31 to 20% by weight of NCO, based on aromatic polyisocyanates and at least one aromatic and/or preferably aliphatic polyester-polyol having a hydroxyl number of from 22 to 400,b) at least one relatively high molecular weight compound containing at least two reactive hydrogen atoms, which advantageously have arylene units bonded to them, and, if desired,c) low molecular weight chain extenders and/or crosslinkersin the presence ofd) blowing agents, preferably cyclopentane and/or cyclohexane in combination with water,e) catalysts and, if desired,f) additives.The CFC-free polyurethane rigid foams are preferably used as insulation material in refrigeration appliances and as insulation in composite and heating elements, for example for insulating remote heating pipes.

Abstract: Flame-resistant flexible polyurethane foams are produced by reactinga) organic and/or modified organic polyisocyanates,b) relatively high molecular weight compounds containing at least two reactive hydrogen atoms andc) if desired, low molecular weight chain extenders in the presence ofd) catalysts,e) blowing agentsf) flame retardants,and, if desiredg) auxiliaries and/or additives,where the flame retardants f) used are melamine in combination with at least one anionic dispersant.

Abstract: There is a provided a stable low viscosity graft polymer dispersion comprising from 25 to 60 weight percent based on the total weight of the polymer dispersion of at least three ethylenically unsaturated monomers polymerized in the presence of a reaction moderator and a free radical initiator in a polyol mixture initially containing less than 0.1 moles of induced unsaturation per mole of said polyol mixture. One of the monomers in the mixture of ethylenically unsaturated monomers is a hydroxylfunctional or aminofunctional C.sub.2 -C.sub.6 alkyl methacrylate.

Abstract: A process for the preparation of flame-resistant soft polyurethane foams which produce less smoke in the event of fire involves reactinga) an organic polyisocyanate and/or a modified organic polyisocyanate withb) a high-molecular-weight compound containing at least two reactive hydrogen atoms and, if desired,c) a chain extender and/or crosslinking agent, in the presence ofd) a mixture of flameproofing agents which contains:di) melaminedii) expandable graphite and, if desired,diii) at least one further flameproofing agent, preferably a modified or unmodified ammonium polyphosphate,e) a blowing agent,f) a catalyst and, if desired,g) assistants and/or additives, and melamine/expandable graphite/polyether-polyol dispersions which are suitable for this purpose.

Abstract: Chlorofluorocarbon-free, urethane-containing moldings having a cellular core and an integral skin with an essentially pore-free surface, ie.

Abstract: The invention pertains to flame retardant flexible polyurethane foams prepared by reacting a polyether polyol and an organic isocyanate in the presence of a blowing agent and incorporating melamine and an effective amount of another flame retardant. The organic isocyanate comprises carbodiimide-uretonimine-modified diphenylmehtane diisocyanate and toluene diisocyanate. The polyurethane foams exceed conventional flame retardancy standards and exhibit flame spread index values of less than 25 as measured under flame test procedure ASTM D3675-90.

Abstract: (Cyclo)aliphatic polyisocyanate compositions which have a long shelf life, are obtainable by phosgene-free methods, preferably by thermal cleavage of (cyclo)aliphatic polycarbamates, and, for stabilization, contain at least one primary stabilizer (2a), preferably a sterically hindered phenol and/or an aromatic amine, or at least one secondary stabilizer (2b), preferably an organic phosphite and/or a thioether, or at least one acidic stabilizer (2c), preferably a carboxylic acid, an acyl chloride, an inorganic acid, an inorganic acid chloride and/or a diester of phosphoric acid, or a stabilizer system comprising at least 2 of the stabilizers (2a) to (2c), a process for the preparation of the (cyclo)aliphatic polyisocyanate compositions and their preferred use for the preparation of isocyanurate-containing polyisocyanates.

Abstract: A composite air bag assembly door is disclosed, comprising, an outer-surface layer, a flexible polyurethane foam layer, and a structural support. The polyurethane foam used in the door was designed to withstand the high tensile and tear forces generated by deployment of the air bag. The cohesive strength of the form acts as a bonding agent between the surfacing film or film and the structural support or substrate, helping to ensure that the door remains intact.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an epoxidized ester (b). The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (Component (II)) disclosed above. In another aspect of the invention, the invention provides methods of using the claimed compositions as well as the rigid cellular polyurethane SRIM articles resulting from such processes.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: There is a provided a stable low viscosity graft polymer dispersion comprising from 25 to 60 weight percent based on the total weight of the polymer dispersion of at least three ethylenically unsaturated monomers polymerized in the presence of a reaction moderator and a free radical initiator in a polyol mixture initially containing less than 0.1 moles of induced unsaturation per mole of said polyol mixture. One of the monomers in the mixture of ethylenically unsaturated monomers is a hydroxylfunctional or aminofunctional C.sub.2 -C.sub.6 alkyl methacrylate.

Abstract: There is now provided a polyol composition containing a polyol having polyester linkages and a number average molecular weight of 400 or more, and at least about 8 php of a silicone-containing surfactant polymer. Either mixed into the polyol composition at the time of foaming, mixed into an isocyanate, or both, is an aliphatic or cycloaliphatic C.sub.4 -C.sub.7 hydrocarbon. The polyol composition is used to make a polyisocyanate based closed cell rigid foam by reacting an organic isocyanate and the polyol composition in the presence of an aliphatic or cycloaliphatic C.sub.4 -C.sub.7 hydrocarbon blowing agent.

Abstract: The invention relates to a process for the preparation of bromine-containing polyols in which a bromine-containing alcohol is caused to react with an alkylene oxide in admixture with other H-functional compounds and the catalyst used is a system comprising alkaline and Lewis-acid catalysts.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: The invention provides polyurethane components and compositions capable of providing internal mold release properties in SRIM applications. The polyol composition of the invention has an isocyanate reactive polyol (A) having a number average molecular weight from 100 to about 10,000 and an effective amount of internal mold release composition (B) having a silicon-containing polymer (a) and an at least diester functional compound (b) which is the reaction product of (i) an aromatic carboxylic acid, and (ii) alcohols having from 2 to 30 carbons. The invention further provides an SRIM polyurethane composition useful in the preparation of molded polyurethane articles having internal mold release properties, the composition comprising an isocyanate component (I) and the isocyanate reactive polyol composition (component (II)) disclosed above.

Abstract: A process for producing polyurethane rigid foams comprises reactinga) organic polyisocyanatesb) relatively high molecular weight compounds containing at least two respective hydrogen atoms and, if desired,c) low molecular weight chain extenders and/or crosslinkers in the presence ofd) blowing agentse) catalysts and, if desired,f) auxiliaries and additives,wherein the relatively high molecular weight compounds containing at least two reactive hydrogen atoms comprise a mixture ofa1) one or more high-functional, polyether alcohols having functionalities of from 6 to 8 and mean equivalent masses of from 125 to 200,a2) one or more polyether alcohols based on aliphatic amines having functionalities of from 3 to 4 and mean equivalent masses of from 70 to 130,a3) one or more low-functional polyether alcohols having functionalities of from 2 to 3 and mean equivalent masses of from 67 to 250, anda4) an OH-containing fatty acid ester.

Abstract: A polyol composition is provided which when reacted with and organic isocyanate, has good flow characteristics and makes an all water blown rigid polyurethane foam having good dimensional stability at low core densities of 1.1 pcf to 2.0 pcf. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less, an average functionality of 3.1 or greater, and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and an equivalent weight of greater than 130. The polyol composition also has water as the blowing agent, and further contains a blow catalyst, a delayed action gel catalyst, and preferably a cure catalyst and a surfactant.