Abstract: A process is provided for the concentration and recovery of propylene from propane by a pressure swing adsorption (PSA) process using an adsorbent comprising AlPO-14. A PSA process is used to remove propylene from a C3 hydrocarbon stream comprising propylene and propane. The PSA process of the present invention can be employed in petroleum refining and petrochemical processes to purify and separate propylene from mixtures of propylene and propane without fractionation.

Abstract: Certain secondary aliphatic diamines are excellent chain extenders in the formation of polyurethanes, polyurea-polyurethane hybrids, and polyurea polymers, both elastomers and coatings, from both monomeric polyisocyanates and isocyanate-terminated prepolymers using the high-pressure impingement mixing reaction technique. These diamines include 1,4-di(alkylamino)cyclohexanes, 1-methyl-2,4-di(alkylamino)-3,5-dialkylcyclohexanes, N,N′-dialkyl isophoronediamine, 1,3-di(1′methyl-1′-alkylaminoethyl)benzene, and 1,6-di(alkylamino)hexane. These chain extenders may be used alone or in combination with other polyamines and with polyols. A broad spectrum of polymeric materials can be formed with a range of diverse properties.

Abstract: The present invention relates to a process for the recovering heat and removing impurities from a reactor effluent stream withdrawn from a fluidized exothermic reaction zone for the conversion of oxygenates into light olefins from an oxygenate feedstream. The process comprises a novel two-stage quench tower system to remove water from the reactor effluent stream in the first tower and recover heat from the reactor effluent to at least partially vaporize the feedstream by indirect heat exchange between the oxygenate feedstream and either a first stage overhead stream or a first stage pumparound stream. A drag stream withdrawn from the first tower comprises the majority of the impurities and any higher boiling oxygenates. The second stage tower further removes water from the light olefin product stream and provides a purified water stream which requires only minimal water stripping to produce a high purity water stream.

Abstract: In a process for the oligomerization of light olefins (e.g. propylene) to more valuable higher olefins (e.g. hexene), the use of a molecular sieve (e.g. SAPO-11) that has been acid washed has shown to provide superior selectivity to, and yield of, the desired product. These benefits are attributed to a reduction in non-selective acid sites as well as an increase in phosphorous content (in the case of SAPO molecular sieves) at the molecular sieve crystallite surface, a probable result of removing amorphous silicon aluminum phosphate acid, silicophosphorous acids, and/or phosphoric acids. Furthermore, this removal is likely accompanied by an increased accessibility of olefinic feed components to the so-called “selective” acid sites within the sieve pores. Post-synthesis acid washing of the molecular sieve has not only demonstrated a narrower carbon number distribution of olefin oligomers, but also improved the linearity of the oligomerized olefinic product slate in general.

Abstract: A process for separating at least one C8 alkylaromatic hydrocarbon from a mixture containing at least one C8 alkylaromatic hydrocarbon and at least one C9 or C10 alkylaromatic hydrocarbon using sodium zeolite Y, dealuminated sodium zeolite Y or dealuminated zeolite Y ion exchanged with a metal selected from the group consisting of calcium, sodium, strontium, a Group IB element, a Group VIII element and mixtures thereof.

Abstract: An adsorbent bed is loaded into an HPLC column by a method which comprises fluidization of the adsorbent. The adsorbent may be added as a slurry which is then fluidized and not allowed to settle. The adsorbent bed is then immediately compressed.

Abstract: Molecular sieve zeolites are incorporated in the inflator device to assist in the inflation of airbags in passenger vehicles. The pre-loading of the molecular sieve zeolites with gases such as air or nitrogen or carbon dioxide provides for rapid airbag inflation and following inflation, additionally provides the remediation of at least a portion of the toxic waste gases generated by the exploding inflator device. Molecular sieve zeolites, particularly zeolites X, having been exchanged with lithium or calcium, provide high-capacity gas storage and enhanced toxic waste gas adsorption. The use of molecular sieve zeolites reduces risk of injury to occupants of vehicles from exposure to hot, toxic waste gases following airbag deployment.

Abstract: Compounds that inhibit polymerization of vinyl aromatic compounds need to operate at temperatures of about 90° C. to about 150° C. A process for increasing the thermal stability of inhibitors such as N,N′-di-2-butyl-N,N′-dinitroso-1,4-diaminobenzene is disclosed. The process comprises adding to the inhibitor a stabilizer such as N,N′-di-2-butyl-1,4-diaminobenzene. The mixture of inhibitor and stabilizer is also used to inhibit polymerization of vinyl aromatic compounds.

Abstract: Construction and operational costs of recovering the high-octane components of an isomerization raffinate product of a simulated moving bed adsorptive separation process units are reduced by employing a dividing wall column to perform the separation. The raffinate product stream is passed into the column at an intermediate point on the first side of the dividing wall, with the column delivering the low-octane raffinate components as a sidedraw from the opposite side of the dividing wall. A stream of higher octane components are removed both as an overhead stream and a bottoms stream. The sidedraw may be recycled to the isomerization zone.

Abstract: A process for isomerising xylene using a new family of related crystalline aluminosilicate zeolites has been developed. These zeolites are represented by the empirical formula: Mmn+Rrp+Al(1−x)ExSiyOz where M is an alkali or alkaline earth metal such as lithium and strontium, R is a nitrogen containing organic cation such as tetramethyl-ammonium and E is a framework element such as gallium.

Abstract: A process for alkylation of aromatic compounds using a new family of related crystalline aluminosilicate zeolites has been developed. These zeolites are represented by the empirical formula: Mmn+Rrp+Al(1−x)ExSiyOz where M is an alkali or alkaline earth metal such as lithium and strontium, R is a nitrogen containing organic cation such as tetramethyl-ammonium and E is a framework element such as gallium.

Abstract: Crystalline microporous rare earth silicates are provided. These microporous compositions have a three dimensional framework structure of at least silicon tetrahedral oxide units and at least one M oxide unit. M is a rare earth element. Optionally, the microporous compositions may contain as part of the framework an M′ element having a valence of +2, +3, +4 or +5 such as zinc (+2), iron (+3), zirconium (+4) and tantalum (+5). The composition is represented by the empirical formula: An(M1−zM′z)wSi1−yGeyOx where A is a cation such as sodium and “n”, “z”, “w”, “y” and “x” are the mole fractions of the various elements.

Abstract: For the removal of trace quantities of iodine-containing contaminants from corrosive liquid feed streams, an adsorbent with distinct advantages over prior-art materials is provided. The treatment method involves the use of a suitable, silica-rich zeolite which has been cation-exchanged with an iodine-reactive metal. This inorganic adsorbent may be used in unbound form, or it can bound with a substantially insoluble porous inorganic refractory metal oxide binder. Reactivation and regeneration techniques, which are generally incompatible with prior-art adsorbent materials, are also disclosed.

Abstract: A process for synthesizing a family of non-pillared metal oxide triple layered perovskite has been developed. The perovskite has a surface area of at least 30 m2/g and an empirical formula of AB2M3O10−x where A is a monovalent exchangeable cation such as cesium, B is a divalent or trivalent cation such as strontium or lanthanum and M is a +2, +3, +4 or a +5 valent metal such as niobium, titanium, aluminum or copper. The process involves forming a reaction mixture containing reactive sources of A, B and M at a pH greater than seven and a temperature and time sufficient to form the perovskite. A process for removing contaminants from effluent streams using the above perovskites is also disclosed.

Abstract: A layered catalyst composition is disclosed where the composition is prepared by bonding an outer layer comprising a bound zeolite (e.g. zeolite beta) to an inner core material (e.g. cordierite). The use of an organic bonding agent in the catalyst preparation procedure provides a composition that is sufficiently resistant to mechanical attrition to be used commercially in aromatic alkylation processes (e.g. benzene alkylation to ethylbenzene). Advantages associated with the use of layered compositions include a significant reduction in the amount of zeolite used for a given reactor loading and improved selectivity to desired alkylated aromatic products. Further benefits are realized when the layered composition is formed into shapes having a sufficiently high void volume to reduce pressure drop across the alkylation catalyst bed. This is especially relevant for operation involving high recycle rates and consequently low alkylating agent concentrations in the reaction zone.

Abstract: A novel process effective for the removal of organic sulfur compounds from liquid hydrocarbons is disclosed. The process more specifically addresses the removal of thiophenes and thiophene derivatives from a number of petroleum fractions, including gasoline, diesel fuel, and kerosene. In the first step of the process, the liquid hydrocarbon is subjected to oxidation conditions in order to oxidize at least some of the thiophene compounds to sulfones. Then, these sulfones can be catalytically decomposed to hydrocarbons (e.g. hydroxybiphenyl) and volatile sulfur compounds (e.g. sulfur dioxide). The hydrocarbon decomposition products remain in the treated liquid as valuable blending components, while the volatile sulfur compounds are easily separable from the treated liquid using well-known techniques such as flash vaporization or distillation.

Abstract: The invention relates to a method of making an epoxysilicone coated membrane by coating a porous asymmetric membrane layer with a UV-curable controlled release epoxysilicone coating. A mixture of the epoxysilicone resin and an onium photocatalyst are applied to the porous asymmetric membrane layer in a dilute non-polar solution and cured by UV or electron beam radiation to produce a dry epoxysilicone coated membrane. The porous asymmetric membrane layer is comprised of an asymmetric cellulosic membrane or an asymmetric polymer membrane with a low selectivity. The epoxysilicone coating was found to provide the asymmetric membrane layer with improved selectivity which extends to separation temperatures below 70° C. and provides stable flux rates. Membranes produced in this manner are useful for the separation of gases such as carbon dioxide from natural gas.

Abstract: A combinatorial process for simultaneously conducting multiple catalytic chemical reactions in parallel has been developed. At least one catalyst is contained in the reaction zones of a plurality of reactors, each reactor having a reactor insert placed within a sleeve and inserted into a well, the reaction zone of each reactor being formed between a fluid permeable structure attached to the sleeve and a fluid permeable end of the corresponding reactor insert. A fluid reactant is flowed through each reactor where it is contacted with the catalyst contained in the reaction zone to form an effluent. The effluents are removed from the effluent from the reactor and are analyzed.

Abstract: A process for regenerating spent zeolite composites. The process involves contacting the composite, either as a shaped article or a fine powder, with a caustic solution, e.g., sodium hydroxide at treating condition. Once the contacting is completed, the composite is isolated, washed with water, dried and calcined to give a regenerated composite.

Abstract: An apparatus and method useful for simultaneously stirring a plurality of reaction mixtures has been developed. The apparatus includes N gears, where N is at least 2, with each gear having a hub and multiple teeth, material removed from the hub to form a passage through the gear; a motor associated with at least one gear; N reaction vessels associated with the N gears; and a stirrer fastened to each of the gears, with the stirrers extending into the reaction vessels.