Patents Represented by Attorney Gerald D Haynes
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Patent number: 5938867Abstract: A method of producing an aluminum product comprising providing stock including an aluminum alloy comprising about 4.0 to 4.4 wt. % copper, about 1.25 to 1.5 wt. % magnesium, about 0.35 to 0.5 wt. % manganese, not more than 0.12 wt. % silicon, not more than 0.08 wt. % iron, not more than 0.06 wt. % titanium, the remainder substantially aluminum, incidental elements and impurities; hot working the stock; annealing at 725-875.degree. F.; cold rolling; solution heat treating; cooling; holding for at least 12 hours at room temperature; and cold working from about 4% to 7% thereby producing a product having increased strength and toughness properties.Type: GrantFiled: March 25, 1997Date of Patent: August 17, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventors: Ralph C. Dorward, Steven D. Kennedy
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Patent number: 5916385Abstract: An essentially lead-free aluminum alloy is provided for extruded screw machine stock. The alloy consists essentially of from about 4.5% to about 6% copper, a maximum of about 0.4% silicon, a maximum of about 0.7% iron, not more than about 0.3% zinc, from about 0.1% to about 1% bismuth, from about 0.1% to about 0.5% tin, balance aluminum and unavoidable impurities. The screw machine stock is prepared by extruding a homogenized billet to the desired shape, then the shape is subjected to a thermomechanical treatment involving at least one heat-treatment and cold working.Type: GrantFiled: May 7, 1998Date of Patent: June 29, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventors: Norman Leroy Coats, II, Larry Eugene Farrar, Jr.
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Patent number: 5897720Abstract: A product comprising an aluminum base alloy including about 3.8 wt. % copper, about 1.2 wt. % magnesium, about 0.3 to 0.6 wt. % manganese, not more than about 0.15 wt. % silicon, not more than about 0.12 wt. % iron, not more than about 0.1 wt. % titanium, the remainder substantially aluminum, incidental elements and impurities, the product having at least 5% improvement over 2024 alloy in fracture toughness, fatigue crack growth rate, corrosion resistance, and formability properties.Type: GrantFiled: December 18, 1996Date of Patent: April 27, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventor: Ralph C. Dorward
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Patent number: 5888320Abstract: A method of producing an aluminum product having high formability high fracture toughness, high strength and improved corrosion resistance, the method comprising: (a) providing stock including an aluminum base alloy consisting essentially of about 0.7 to 1.0 wt. % silicon, not more than about 0.3 wt. % iron, not more than about 0.5 wt. % copper, about 0.8 to 1.1 wt. % magnesium, about 0.3 to 0.4 wt. % manganese, and about 0.5 to 0.8 wt. % zinc, the remainder substantially aluminum, incidental elements and impurities; (b) homogenizing the stock at a temperature ranging from about 950.degree. to 1050.degree. F. for a time period ranging from about 2 to 20 hours; (c) hot rolling at a temperature ranging from about 750.degree. to 950.degree. F. will increase; (d) solution heat treating at a temperature ranging from about 1000.degree. to 1080.degree. F. for a time period ranging from about 5 minutes to one hour; (e) cooling by quenching at a rate of about 1000.degree. F./second to a temperature of 100.degree. F.Type: GrantFiled: February 21, 1997Date of Patent: March 30, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventor: Ralph C. Dorward
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Patent number: 5810952Abstract: A process for making an essentially lead-free screw machine stock alloy, comprising the steps of providing a cast aluminum ingot having a composition consisting essentially of about 0.55 to 0.70 wt. % silicon, about 0.15 to 0.45 wt. % iron, about 0.30 to 0.40 wt. % copper, about 0.8 to 0.15 wt. % manganese, about 0.80 to 1.10 wt. % magnesium, about 0.08 to 0.14 wt. % chromium, nor more than about 0.25 wt. % zinc, about 0.007 to 0.07 wt. % titanium, about 0.20 to 0.8 wt. % bismuth, about 0.15 to 0.25 wt. % tin, balance aluminum and unavoidable impurities; homogenizing the alloy at a temperature ranging from about 900.degree. to 1060.degree. F. for a time period of at least 1 hour; cooling to room temperature; cutting the ingot into billets; heating and extruding the billets into a desired shape; and thermomechanically treating the extruded alloy shape.Type: GrantFiled: October 31, 1996Date of Patent: September 22, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Larry E. Farrar, Jr., Norman LeRoy Coats, II
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Patent number: 5803994Abstract: An essentially lead-free aluminum alloy is provided for extruded screw machine stock. The alloy consists essentially of from about 4.5% to about 6% copper, a maximum of about 0.4% silicon, a maximum of about 0.7% iron, not more than about 0.3% zinc, from about 0.1% to about 1% bismuth, from about 0.2% to about 0.5% tin, balance aluminum and unavoidable impurities. The screw machine stock is prepared by extruding a homogenized billet to the desired shape, then the shape is subjected to a thermomechanical treatment involving at least one heat-treatment and cold working.Type: GrantFiled: March 19, 1997Date of Patent: September 8, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Norman Leroy Coats, II, Larry Eugene Farrar, Jr.
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Patent number: 5776269Abstract: A process for making an essentially lead-free screw machine stock alloy, comprising the steps of providing a cast aluminum ingot having a composition consisting essentially of about 0.55 to 0.70 wt. % silicon, about 0.15 to 0.45 wt. % iron, about 0.30 to 0.40 wt. % copper, about 0.8 to 0.15 wt. % manganese, about 0.80 to 1.10 wt. % magnesium, about 0.08 to 0.14 wt. % chromium, nor more than about 0.25 wt. % zinc, about 0.007 to 0.07 wt. % titanium, about 0.20 to 0.8 wt. % bismuth, about 0.15 to 0.25 wt. % tin, balance aluminum and unavoidable impurities; homogenizing the alloy at a temperature ranging from about 900.degree. to 1060.degree. F. for a time period of at least 1 hour; cooling to room temperature; cutting the ingot into billets; heating and extruding the billets into a desired shape; and thermomechanically treating the extruded alloy shape.Type: GrantFiled: August 24, 1995Date of Patent: July 7, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Larry E. Farrar, Jr., Norman LeRoy Coats, II
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Patent number: 5772804Abstract: A method of producing an aluminum alloy having superplastic properties, including the steps of: heating the aluminum alloy; hot rolling to an exit temperature ranging from about 650.degree. to 70.degree. F.; and cold rolling to a gauge corresponding to a percentage of cold work selected from among those falling within the zone defined by the lines joining the points of A (475.degree. F., 10%), B (650.degree. F., 99%), C (70.degree. F., 99%) and D (70.degree. F., 10%), shown in FIG. 2, showing the relationship between the temperature range of the hot rolling exit temperature and the percent of cold work.Type: GrantFiled: August 31, 1995Date of Patent: June 30, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventor: Kevin R. Brown
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Patent number: 5662750Abstract: A method of producing an aluminum article comprising the steps of: (a) providing stock including an aluminum alloy comprising about 1.0 to 1.3 wt.% silicon, about 0.40 to 0.80 wt.% magnesium, about 0.02 to 0.20 wt.% of an element selected from the group consisting of manganese and chromium, not more than about 0.70 wt.% copper, the remainder substantially aluminum, incidental elements and impurities; (b) hot rolling the stock at a temperature ranging from about 980.degree. to 1025.degree. F. to obtain a gauge thickness ranging from about 0.20 to 0.10 inches; (c) solution heat treating at a temperature ranging from about 1000.degree. to 1030.degree. F. for a time period of about 3 to 10 minutes; (d) rapid quenching at a rate of about 500.degree. F./second to a threshold temperature of about 200.degree. F. for a time period ranging from about 2 to 10 minutes; (e) cooling to room temperature at a rate above 1.8.degree. F.Type: GrantFiled: May 30, 1995Date of Patent: September 2, 1997Assignee: Kaiser Aluminum & Chemical CorporationInventor: Tien H. Shen
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Patent number: 5637349Abstract: A system and a process is provided for reducing the dust formation during the transfer of a particulate material on an endless conveyor belt. During transfer of the material on the conveyor belt the material is first sprayed with a wetting agent then by application of a plow the moving material is lifted from the bottom of the belt and is diverted towards the side edges of the belt thus creating additional exposed surfaces. The material is then again sprayed then contacted with baffles to redirect the material from the side edges towards the center of the belt thus creating additional exposed surfaces which are then again sprayed with a wetting agent to substantially eliminate dusting. The plow and baffle combination can also be used for uniformly mixing two or more particulate materials on a moving belt.Type: GrantFiled: May 30, 1995Date of Patent: June 10, 1997Assignee: Kaiser Aluminum & Chemical CorporationInventors: David C. Cummins, David L. Roussel
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Patent number: 5622561Abstract: A system and a process is provided for reducing the dust formation during the transfer of a particulate material on an endless conveyor belt. During transfer of the material on the conveyor belt the material is first sprayed with a wetting agent then by application of a plow the moving material is lifted from the bottom of the belt and is diverted towards the side edges of the belt thus creating additional exposed surfaces. The material is then again sprayed then contacted with baffles to redirect the material from the side edges towards the center of the belt thus creating additional exposed surfaces which are then again sprayed with a wetting agent to substantially eliminate dusting. The plow and baffle combination can also be used for uniformly mixing two or more particulate materials on a moving belt.Type: GrantFiled: July 25, 1995Date of Patent: April 22, 1997Assignee: Kaiser Aluminum & Chemical CorporationInventors: David C. Cummins, David L. Roussel
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Patent number: 5564619Abstract: An aluminum brazing alloy composite sheet is provided which can be utilized in both the vacuum brazing process and the controlled atmosphere brazing process for the brazing of aluminum parts, The brazing alloy composite sheet consists of an aluminum core alloy of the 3XXX, 5XXX or 6XXX type clad at least on one major surface with a lithium-containing aluminum filler alloy containing from about 0.01% to about 0.Type: GrantFiled: October 17, 1995Date of Patent: October 15, 1996Assignee: Kaiser Aluminum & Chemical CorporationInventor: David L. Childree
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Patent number: 5535939Abstract: An aluminum brazing alloy composite sheet is provided which can be utilized in both the vacuum brazing process and the controlled atmosphere brazing process for the brazing of aluminum parts. The brazing alloy composite sheet consists of an aluminum core alloy of the 3XXX, 5XXX or 6XXX type clad at least on one major surface with a lithium-containing aluminum filler alloy containing from about 0.01% to about 0.30% by weight lithium. The core alloy may contain up to about 2% by weight magnesium and is suitable for producing aluminum alloy heat exchanger assemblies, such as radiators or evaporators.Type: GrantFiled: December 29, 1994Date of Patent: July 16, 1996Assignee: Kaiser Aluminum & Chemical CorporationInventor: David L. Childree
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Patent number: 5520321Abstract: An aluminum brazing alloy composite sheet is provided which can be utilized in both the vacuum brazing process and the controlled atmosphere brazing process for the brazing of aluminum parts. The brazing alloy composite sheet consists of an aluminum core alloy of the 3XXX, 5XXX or 6XXX type clad at least on one major surface with a lithium-containing aluminum filler alloy containing from about 0.01% to about 0.30% by weight lithium. The core alloy may contain up to about 2% by weight magnesium and is suitable for producing aluminum alloy heat exchanger assemblies, such as radiators or evaporators.Type: GrantFiled: December 29, 1994Date of Patent: May 28, 1996Assignee: Kaiser Aluminum & Chemical CorporationInventor: David L. Childree
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Patent number: 5499873Abstract: A system and a process is provided for reducing the dust formation during the transfer of a particulate material on an endless conveyor belt. During transfer of the material on the conveyor belt the material is first sprayed with a wetting agent then by application of a plow the moving material is lifted from the bottom of the belt and is diverted towards the side edges of the belt thus creating additional exposed surfaces. The material is then again sprayed then contacted with baffles to redirect the material from the side edges towards the center of the belt thus creating additional exposed surfaces which are then again sprayed with a wetting agent to substantially eliminate dusting. The plow and baffle combination can also be used for uniformly mixing two or more particulate materials on a moving belt.Type: GrantFiled: May 30, 1995Date of Patent: March 19, 1996Assignee: Kaiser Aluminum & Chemical CorporationInventors: David C. Cummins, David L. Roussel
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Patent number: 5422191Abstract: An aluminum brazing alloy composite sheet is provided which can be utilized in both the vacuum brazing process and the controlled atmosphere brazing process for the brazing of aluminum parts. The brazing alloy composite sheet consists of an aluminum core alloy of the 3XXX, 5XXX or 6XXX type clad at least on one major surface with a lithium-containing aluminum filler alloy containing from about 0.01% to about 0.30% by weight lithium. The core alloy may contain up to about 2% by weight magnesium and is suitable for producing aluminum alloy heat exchanger assemblies, such as radiators or evaporators.Type: GrantFiled: February 14, 1994Date of Patent: June 6, 1995Assignee: Kaiser Aluminum & Chemical CorporationInventor: David L. Childree
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Patent number: 5398864Abstract: A novel aluminum alloy brazing composition is provided consisting of a core alloy consisting of a core alloy and a cladding on at least one side of the core alloy and wherein the core alloy consists essentially of manganese from about 0.8 to about 1.5%, silicon from about 0.45 to about 0.75%, titanium from about 0.03 to about 0.1%, a combined magnesium, copper and zinc content not in excess of about 0.15%, an iron content not in excess of about 0.3%, the total quantity of other impurities not exceeding about 0.15%, balance aluminum; and wherein the cladding consists of an AA 4XXX series aluminum alloy. The aluminum alloy brazing composition can be employed in the brazing of evaporators such as plate-fin evaporators utilized in the automotive field.Type: GrantFiled: June 8, 1994Date of Patent: March 21, 1995Assignee: Kaiser Aluminum & Chemical CorporationInventors: Edgar G. Eichhorn, Arthur C. Scott
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Patent number: 5398372Abstract: A device and a method are provided for the removal of liquid coolant or lubricant edge beads from the side marginal edges of a moving web, such as metal sheet or strip. The device consists of two or more pairs of manifolds, wherein the individual manifolds of each pair are positioned above and below the main surfaces of the moving web and the manifolds also extend beyond the side edges of the web. The manifolds are arranged at an angle to the side marginal edges of the web and compressed gas is introduced to the manifolds. The introduction of the compressed gas, such as air, through the manifolds provides vertical curtains of compressed gas parts of which impinge on the surfaces of the web and thus create turbulence at the side marginal edge portions where the liquid edge bead is located. Due to the turbulence created at the side marginal edge areas of the moving web effective removal of the liquid edge bead can be accomplished.Type: GrantFiled: October 29, 1993Date of Patent: March 21, 1995Assignee: Kaiser Aluminum & Chemical CorporationInventor: Donald C. Kush
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Patent number: D361136Type: GrantFiled: February 4, 1994Date of Patent: August 8, 1995Assignee: Kaiser Aluminum & Chemical CorporationInventor: Raymond D. Parkinson