Abstract: Polyvinyl chloride resin in particulate form characterized by said resin particles being spherical in shape and said resin having low amounts of glassy content. Extrudates, such as pipe, formed from the novel resin of this invention have high impact strength. The novel resin of this invention has high bulk density and fast extrusion rates.

Abstract: A pneumatic deicer and a method for making such deicer having a plurality of inflatable tubes which are capable of being distended by inflation to break up the accumulation of ice. The tubes are constructed with a nonflowing elastomeric compound leaving a passageway therein after vulcanization of the deicer by external heat.

Abstract: This invention relates to a polymerization reaction vessel having a coating on the inner surfaces thereof resulting from applying thereto an aqueous coating solution of an alkali metal or ammonium salt of the reaction product or oligomers of an aromatic aldehyde, such as benzaldehyde, and the like, and a polyhydric phenol, such as resorcinol, and the like. When polymerizing olefinic monomers, such as vinyl halides, vinylidene halides, and vinylidene monomers having at least one terminal CH.sub.2 .dbd.CH< group, and mixtures thereof, while a contact with said coating, polymer buildup on the inner surfaces of the reaction vessel is substantially eliminated.

Abstract: This invention relates to a suspension polymerization process for polymerizing vinyl monomers in a reaction vessel equipped with an external cooling means, such as a reflux condenser, as well as a cooling jacket, wherein polymer buildup in said external cooling means can be substantially eliminated. This is accomplished by adding in a plurality of charges to the reaction mixture nonionic surface active or wetting agents having a hydrophile-lipophile balance (HLB) in the range of from about 9 to about 16 thus resulting in reducing charge expansion and attendant reduction in foaming of the charge.

Abstract: This invention relates to the use of an organic compound which is a polymerization inhibitor in aqueous suspension polymerization systems for making polymers from olefinic monomers. The inhibitor is added to the aqueous medium prior to the start of or during the reaction. Its use allows a wide range of control throughout the increased reaction rate region and substantially reduces the tailpeak encountered during the aqueous suspension polymerization of olefinic monomers. One example of a suitable inhibitor is 2,2'- methylene bis (4,6-di-tertiary butylphenol).

Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.

Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.

Abstract: There is disclosed a process for producing low energy vinyl dispersion resins which, in a plastisol, can be fused either at lower temperatures or in a shorter period of time than the normal dispersion grade resins presently employed. The new vinyl resin is characterized by being a bimodal resin, i.e., containing large particles and small particles of polymer in a predetermined size and amount. The small particles are a vinyl homopolymer or copolymer made by a regular emulsion polymerization procedure. The large particles are a vinyl copolymer made employing a seeded emulsion overpolymerization procedure wherein the seed is either a vinyl homopolymer or a vinyl copolymer. The final bimodal resin is obtained from a blend of the small and large particle latices by drying, such as spray drying, for example.

Abstract: There is disclosed a process for making vinyl polymer particles that are spherical, highly porous and of uniform size and substantially no polymer buildup on the reactor surfaces. A dispersion or emulsion is first formed with high agitation comprised of an aqueous medium containing a water-insoluble suspending or dispersing agent, the monomer or monomers to be polymerized, a monomer-soluble free radical yielding catalyst, and a surfactant or surfactant system. The dispersion is neutralized with an alkali and then polymerized with stirring to a conversion of about 10% to about 30% and then continuing the reaction to completion with increased stirring, the stirring in both instances being no greater than that used in making the dispersion or emulsion. The dispersing agent employed comprises an unneutralized crosslinked interpolymer of one or more carboxylic acid monomers with a polyunsaturated compound having a plurality of terminally unsaturated polymerizable groups.

Abstract: An agitator device for use in a reactor tank having a longitudinal shaft that is journaled in the tank and oscillated by an external power source. A hub assembly composed of an upper and lower cylindrical portion support a blade holder which is adjustable about an axis that is normal to the axis of the shaft. The upper and lower cylindrical portions of the hub assembly are clamped together to secure the blade holder in its adjusted position. The blade is pivotally adjustable on the blade holder about an axis that is normal to the axis of rotation or adjustment of the blade holder.

Abstract: Process for making porous, substantially spherical particles having high bulk density of vinyl polymers or resins by the use of the suspension polymerization technique. In the polymerization there is employed a water-insoluble dispersant comprised of a substantially unneutralized crosslinked interpolymer of one or more carboxylic acid monomers with a polyunsaturated compound having a plurality of terminally unsaturated polymerizable groups and a surfactant system comprising at least one surfactant selected from the group consisting of a polyethylene oxide containing surfactant and a non-polyethylene oxide containing surfactant. Excellent results are obtained when both a polyethylene oxide and a non-polyethylene oxide containing surfactant are used in the process of the invention. Rapid stirring or high agitation is used while employing a monomer-soluble free radical yielding polymerization catalyst.

Abstract: This invention relates to the suspension polymerization of vinyl halides and vinylidene halides in an aqueous medium to make polymers and copolymers which are designed for use in making plastisols. The process is conducted in an aqueous medium using a free-radical yielding catalyst, and in the presence of a hydrolyzed polyvinyl acetate (polyvinyl alcohol) having a degree of hydrolysis in the range of about 65% to about 85% and a compound having a hydrophile-lipophile balance (HLB) less than about 3.5. The important aspect of the present new process is the use of agitation ramping, that is, changing the degree of agitation during the course of the reaction, and adding the catalyst to the reaction medium after the same has reached the reaction temperature whereby these are produced polymer particles which are dense spherical glassy beads having an average diameter in the range of about 10 to about 100 microns.

Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.

Abstract: The present invention relates to a process for producing low energy dispersion vinyl copolymers which, in a plastisol, can be fused at lower temperatures or in a shorter period of time than presently available dispersion vinyl copolymers. It has been found that if, instead of adding all the comonomer batchwise prior to the start of the reaction, the comonomer, such as methyl acrylate, for example, is metered into the reactor continuously, or intermittently, during all or part of the polymerization reaction period, a dispersion vinyl copolymer is produced that has a lower plastisol viscosity for a given comonomer content. Plastisols made from the vinyl copolymers of the present invention have good flow properties and the fused films made therefrom have high gloss, high clarity and good mechanical strength, even when fused at low temperatures.

Abstract: To "set" the relative angular disposition of cords in plural inextensible belts on an inflated green tire carcass before it is cured in a mold, a roller is provided which momentarily presses a belt upon the carcass, thus "printing" the belt thereon at a fixed distance from the longitudinal axis of the carcass, and thereafter releases the belt. The carcass is inflated into a toroidal shape so that a point on the circumference of the carcass is at a predetermined inflated distance from the longitudinal axis of the carcass. The roller is placed on each belt to be "set" so that the roller contacts each belt prior to printing it on the carcass. The roller biases each belt on the carcass toward its (the carcass') longitudinal axis, and it is essential that the distance between the bottom surface of the roller and the longitudinal axis of the inflated carcass is maintained constant while each belt is in contact with the roller.

Abstract: A pneumatic deicer and a method for making such deicer having a plurality of inflatable tubes which are capable of being distended by inflation to break up the accumulation of ice. The tubes are constructed with a nonflowing elastomeric compound leaving a passageway therein after vulcanization of the deicer by external heat.

Abstract: Process for making porous, substantially spherical particles of vinyl polymers or resins by the use of the suspension polymerization technique. In the polymerization there is employed a water-insoluble dispersant comprised of a substantially unneutralized crosslinked interpolymer of one or more carboxylic acid monomers with a polyunsaturated compound having a plurality of terminally unsaturated polymerizable groups and optionally a water-soluble surfactant with a polyether type hydrophilic segment using rapid stirring or high agitation while employing a monomer-soluble free radical yielding polymerization catalyst. When using the new process, the polymer buildup in the reactor is substantially reduced.

Abstract: The invention covered relates to an improved, solvent-free process for the continuous manufacture of peroxydicarbonate polymerization catalysts. The improvement in the process is the mere decanting of the reaction product through a filtering medium into a separation zone, decanting to a washing zone, decanting to a second separation zone and then taking the product up in an aqueous medium containing a suitable emulsifying agent whereby the resultant initiator or catalyst emulsion can be conveniently and safely stored until ready for use in a polymerization reaction.

Abstract: The present invention relates to the polymerization of vinyl monomers either alone or copolymerized with ethylenically unsaturated polymerizable monomers having a terminal CH.sub.2 .dbd.C< grouping using a free-radical yielding catalyst or catalyst system, wherein the polymerization reaction is effectively stopped by the addition to the reaction mixture of a shortstopping agent, such as, for example, 4,4'-thiodiphenol (TDP).