Abstract: In a process for manufacturing a master cylinder (23) wherein a piston (9) that carries a valve (37) is assembled within a cylinder to define a chamber (41).

Abstract: A boosted braking device for a motor vehicle having a master cylinder (M) and a pneumatic booster (S). The booster (S) has a rigid casting (10) divided by a mobile partition (12) into at least a front chamber (14) and a rear chamber (16). A three-way valve (18) carried by the mobile partition (12) is actuated by a control rod (20) to control the pressure in the rear chamber (16) for operating the master cylinder (M). The casing (10) includes a front shell (24) and a rear shell (26) each of which comprises a radial shoulder (28,30) and being secured together by hooping (40) interconnecting with the shoulders (28,30) of the front shell (24) and rear shell (26). The hooping (40) comprises first (40A) and second (40B) part hoops. The first (40A) and second (40B) part hoops are joined together by at least one locking element (50) which is rendered non-functional when the master cylinder (M) is subjected to substantial stress as a result of a frontal or oblique impact of the vehicle.

Abstract: A disc brake having an anchor member with first and second grooves that receive first and second ears on a backing plate to align a friction surface of a friction pad with a rotor. A first slipper spring is secured to the anchor and located between the first groove and the first ear. A second slipper spring is secured to the anchor and located between the second groove and the second ear. The first and second ears correspondingly slide on the first and second slipper springs in response to an input force being applied to move the backing plate toward a rotor to bring the friction surface into engagement with the rotor during a brake application. Each of the first and second slipper springs is characterized by a base with parallel top and bottom side walls that extends therefrom. The top side wall has a lip thereon that engages the anchor to position the base in a groove.

Abstract: A brake booster (210) having a valve body (20) for retaining a plunger (238) of a control valve assembly (228). The plunger (238) is being connected by an input rod (230) to a brake pedal through which and operator supplies an input force to effect a brake application. To effect a brake application, the input rod (230) moves the plunger (238) to control communication of a source of pressure between a first chamber and a second chamber (16) and create a pressure differential across a wall (18) for developing an output force. The input rod (230) is characterized by a cylindrical tube (232) having a first end (234) and a second end (236) with an external annular rib (240) located between the first end (234) and the second end (236). A first internal annular groove (242) located between the annular rib (40) and the first end (234) and a second internal groove (244) is located adjacent the first end (236) to define a socket (252).

Abstract: A disc brake having a support member secured to a vehicle with a first guide pin located in a first bore and a second guide pin located in a second bore in support member. The first and second bores are complimentary and define first and second bearing surfaces to align a caliper over a rotor associated with a wheel of the vehicle. A first friction member is connected to the piston retained by the caliper while a second friction member is connected to an arm extending from a bridge member is located on a second side of the rotor. To effect a brake application pressurized fluid acts on the piston to develop a force for moving the first and second friction members into engagement with the rotor to effect a brake application. The caliper is characterized by a first ear that extends from the actuation section while a second ear extends from the arm. The first and second ears being located on opposite sides of the rotor.

Abstract: A parking brake system (10) for a vehicle. The control system (10) includes solenoid valve (30) which controls communicating of pressurized fluid from an inlet port (32) to the actuator assembly (12) of a drum brake and from the actuator assembly (12) to a reservoir (41). Solenoid valve (30) has a coil (50) consisting of a first circuit (52) and a second circuit (54). In response to an operator activating a parking brake switch (80) and after signals corresponding to the operational condition of the vehicle are evaluated by an electronic control unit (100) current may directly flow in the first circuit (52) from a battery (200) to the solenoid valve (30) and may flow in a second circuit (54) after the closure of an ignition switch (201).

Abstract: A boot-seal assembly (38) for sealing an actuation chamber (36) defined by a piston (34) being located in a bore (32) of a caliper (16) of a disc brake (10). The bore (32) has a first diameter (32a) separated from a second diameter (32b) by an annular shoulder (33), a step (37) adjacent the annular shoulder (33) and an annular groove (35) adjacent the step (37). The boot-seal assembly (38) include a square seal (50) and a boot (52), each of which surround the piston (34). The boot (52) has a molded cylindrical rubber body (54) with a metal insert (64). The metal insert (64) creates a radial outward projection (60) that extends from a first end (56) of the boot (52) and a radial inward lip (62) that extends from a second end (58) of the boot (52). The piston (34) is inserted in bore (32) and an initial force is applied to the second end (58) of the cylindrical body (54) to bring the first end (56) into contact with the seal (50) and position the seal (50) on the step (37).

Abstract: A master cylinder (12) for use in a brake system (10). The master cylinder (12) has a housing (22) with a first (42) and second (44) pistons located in a bore (20) by first (46) and second (48) resilient members to define first (50) and second (52) chambers therein. The first (50) and second (52) chambers are respectively connected to a reservoir (32) to receive fluid and maintain a desired fluid level in the brake system (10) and to front (24,24′) and rear (26,26′) wheel brakes to supply pressurized fluid to effect a brake application. Fluid received from the reservoir (32) by [to] the second chamber (52) is controlled by a center port compensation valve (148). The center port compensation valve (148) has a head (126′) connected to a linkage member (98′) that joins a first retainer (94′) with a second retainer (96′) to cage the second resilient member (48).

Abstract: A housing for a brake booster (100) having a first shell (10) joined to a second shell (30) by deforming a first peripheral surface on a flange (24) of the first shell (10) with respect to a second peripheral surface, (204) on the second shell (30) toward an axial center of the second shell (30). The deformation axially compresses a bead (26) on a diaphragm (28) located between the first (10) and second (30) shells to seal an interior of the housing from the surrounding environment. The housing is characterized by the first peripheral surface having a flange (24) that extends from a shoulder (18) to an opened end (16) thereof that receives the second shell (30). The flange (24) has a plurality of slits (36,36′, . . . 36n) that axially extend from the opened end (16) toward the shoulder (18) and a plurality of slots (38,38′, . . . 38n) located in a radial plane perpendicular to the opened end (16). The plurality of slots (38,38′, . . .