Patents Represented by Attorney Louis A. Morris
  • Patent number: 6589902
    Abstract: The present invention is directed to a process for the preparation of crystalline anionic clay-containing bodies from sources comprising an aluminum source and a magnesium source comprising the steps of: a) preparing a precursor mixture, b) shaping the precursor mixture to obtain shaped- bodies, c) optionally thermally treating the shaped bodies, and d) aging to obtain crystalline anionic clay-containing bodies. The quintessence of the present invention is that the bodies are shaped prior to the forming of the crystalline anionic clay in said bodies. This results in very attrition resistant bodies, without the need to add a binder material.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: July 8, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor
  • Patent number: 6583320
    Abstract: The invention is directed-to a method of producing one or more 4-aminodiphenylamine intermediates comprising the steps of bringing an aniline or aniline derivative and nitrobenzene into reactive contact and reacting the aniline and nitrobenzene in a confined zone at a suitable time and temperature, in the presence of a mixture comprising an inorganic salt or metal organic salt having a cation that would be a suitable cation of a strong inorganic base, an oxidant and an organic base, the mixture not including a reaction product of betaine and a strong inorganic base.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: June 24, 2003
    Assignee: Flexsys America L.P.
    Inventors: Ralph Dale Triplett, II, Roger Keranen Rains
  • Patent number: 6566293
    Abstract: The present invention is directed to a catalyst composition for FCC which has high efficiency in the production of light olefins while maintaining the bottoms conversion. The catalyst composition is prepared by: a) ex situ activating an olefin-selective zeolite with at least 10 wt % of a phosphorus-containing compound, calculated as P2O5 based on the total amount of olefin-selective zeolite. b) combining the activated olefin-selective zeolite with 10-40 wt % catalytic cracking component, binder, and 0-25 wt % silica in a slurry, so that the total amount of amorphous alumina present in the final catalyst composition is at least 10 wt %, and c) spray-drying the slurry to form catalyst particles.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: May 20, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Eelco Titus Carel Vogt, Augusto R. Quinones, Paul O'Connor
  • Patent number: 6565643
    Abstract: The invention pertains to a process for preparing a synthetic clay mineral which comprises silicon, aluminum, and at least one octahedron ion, which clay mineral has a total content of sodium and potassium of less than 0.5 wt. %, comprising the steps of a) providing a silica-alumina with a total content of sodium and potassium of less than 2.0 wt. % b) combining the silica-alumina with an octahedron ion source in such a manner that less than 0.1 mole of the total of sodium or potassium is added per mole of octahedron ion, c) if necessary, adjusting the pH to a value of at least 7, with less than 0.1 mole of the total of sodium and potassium being added per mole of octahedron ion during the pH adjustment, d) ageing the precipitate formed in c) at a temperature of 0-350° C. in an aqueous environment; e) optionally isolating the resulting material, optionally followed by washing.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: May 20, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Jan Nieman, Stephan Janbroers
  • Patent number: 6566296
    Abstract: The present invention pertains to a process for preparing a catalyst composition wherein at least one Group VIII non-noble metal component and at least two Group VIB metal components are combined and reacted in the presence of a protic liquid, after which the resulting composition is isolated and dried, the total of the Group VIII and Group VIB metal components, calculated as oxides, making up at least about 70 wt. % of the catalyst composition, calculated on dry weight. An organic oxygen-containing additive is added prior to, during, or subsequent to the combining and reacting of the metal components in such an amount that the molar ratio of the total amount of additive added to the total amount of Group VIII and Group VIB metal components is at least about 0.01. The invention also pertains to additive-containing catalysts obtained by this process, and to their use in hydroprocessing.
    Type: Grant
    Filed: July 12, 2001
    Date of Patent: May 20, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Frans Lodewijk Plantenga, Sonja Eijsbouts, Marinus Bruce Cerfontain
  • Patent number: 6555496
    Abstract: A microcrystalline boehmite containing additive in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group consisting of alkaline earth metals, alkaline metals, rare earth metals, transition metals, actinides, silicon, gallium, boron, titanium, and phosphorus. The microcrystalline boehmite according to the invention may be prepared in several ways. In general, a microcrystalline boehmite precursor and an additive are converted to a microcrystalline boehmite containing the additive in a homogeneously dispersed state. The additive does not contain zirconia or magnesia.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: April 29, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Patent number: 6551572
    Abstract: A modified alumina is useful as metals passivator in fluidizable catalytic cracking catalysts. The modified alumina is prepared from a hydrated alumina, e.g., gibbsite, which is reacted with a low-molecular weight organic acid, e.g., acetic acid, forming aluminum salts. Calcination of the modified alumina results in decomposition of the aluminum salt.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 22, 2003
    Assignee: Akzo Nobel N.V.
    Inventor: Jose Carlos Duarte Macedo
  • Patent number: 6545117
    Abstract: The present invention relates to a coating composition comprising: (a) at least one oxazolidine functional compound, (b) at least one isocyanate functional compound, and (c) at least one compound selected from the group consisting of a mercapto functional compound, a sulfonic acid functional compound, and mixtures thereof. The invention further relates to a method of coating a substrate with the coating composition and to a substrate coated with the coating composition.
    Type: Grant
    Filed: January 22, 1998
    Date of Patent: April 8, 2003
    Assignee: Akzo Noble N.V.
    Inventors: Jan Wilhelm Ernst Moos, Jason Donald Weaver, Traci Lynne Crutchfield, Antonius Hendrikus Gerardus van Engelen
  • Patent number: 6541409
    Abstract: An economical and environment-friendly processes for the synthesis of anionic clays and the products made therefrom. It involves reacting a slurry comprising non-peptized boehmite with a magnesium source. There is no necessity to wash or filter the product. It can be spray dried directly to form microspheres or can be extruded to form shaped bodies. The product can be combined with other ingredients in the manufacture of catalysts, absorbents, pharmaceuticals, cosmetics, detergents, and other commodity products that contain anionic clays.
    Type: Grant
    Filed: January 26, 2000
    Date of Patent: April 1, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: William Jones, Dennis Stamires, Michael Brady
  • Patent number: 6540908
    Abstract: The invention pertains to a process for preparing a sulfided hydrotreating catalyst in which a hydrotreating catalyst is subjected to a sulfidation step, wherein the hydrotreating catalyst comprises a carrier comprising at least 50 wt % of alumina, the catalyst comprising at least one hydrogenation metal component and an organic compound comprising at least one covalently bonded nitrogen atom and at least one carbonyl moiety, the molar ratio between the organic compound and the total hydrogenation metal content being at least 0.01:1. The invention further pertains to the use of said hydrotreating catalyst in hydrotreating a hydrocarbon feed, in particular to achieve hydrodenitrogenation, (deep) hydrodesulfurization, or hydrodearomatization.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: April 1, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Sonja Eijsbouts, Marcel Adriaan Jansen
  • Patent number: 6537442
    Abstract: The invention pertains to a cogel comprising oxidic compounds of one or more trivalent metallic elements selected from the group of aluminum, borium, gallium, chromium, iron, cobalt, manganese, vanadium, molybdenum, tungsten, indium, rhodium, scandium, or mixtures thereof, oxidic compounds of one or more tetravalent metallic elements selected from the group of silicon, titanium, germanium, or mixtures thereof and oxidic compounds of one or more divalent metallic elements with at least one divalent metallic element not selected from Group VIII non-noble metallic elements, wherein a) the cogel is essentially X-ray amorphous apart from saponite, if present; b) the saponite content CA of the cogel is less than 60%; c) the cogel has a surface area of at least 400 m2/g; d) the cogel has a cation-exchange capacity of at least 0.5 wt %; and e) the total of sodium and potassium contained in the cogel amounts to less than 0.5 wt %, based on the total weight of the cogel.
    Type: Grant
    Filed: February 20, 2001
    Date of Patent: March 25, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Jan Nieman, Stephan Janbroers
  • Patent number: 6534437
    Abstract: The invention pertains to a process for preparing a catalyst composition comprising bulk catalyst particles comprising at least one Group VIII non-noble metal and at least two Group VIB metals. The process comprises combining and reacting at least one Group VIII non-noble metal component with at least two Group VIB metal components in the presence of a protic liquid, with at least one of the metal components remaining at least partly in the solid state during the entire process. The Group VIII and Group VIB metals comprise from about 50 wt. % to about 100 wt. %, calculated as oxides, of the total weight of said bulk catalyst particles, with the solubility of those of the metal components which are at least partly in the solid state during the reaction being less than 0.05 mol/100 ml water at 18° C.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: March 18, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Sonja Eijsbouts, Bob Gerardus Oogjen, Harmannus Willem Homan Free, Marinus Bruce Cerfontain, Kenneth Lloyd Riley, Stuart Leon Soled, Sabato Miseo
  • Patent number: 6533859
    Abstract: The invention comprises a composition comprising a combination of carbon black and at least one surface treating agent selected from the group consisting of quinone compounds, quinoneimine compounds and quinonediimine compounds, as well as methods of obtaining the composition and the use of the composition in dispersing carbon black in a natural or synthetic polymer. The composition achieves increased dispersibility and improved mixing characteristics of the carbon black and improved processability of the carbon black containing polymer.
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: March 18, 2003
    Assignees: Flexsys America L.P., Columbian Chemicals Company
    Inventors: Rakshit Lamba, Frederick Ignatz-Hoover
  • Patent number: 6509291
    Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is first contacted with an organic liquid, followed by the catalyst being contacted with hydrogen and a sulfur-containing compound in the gaseous phase. The invention also pertains to the sulfided catalyst composition and its use in hydrotreating. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have not been sulfided. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit. The organic liquid may be a hydrocarbon with a boiling range of about 150-500° C., preferably white oil, gasoline, diesel, gas oil, or mineral lube oil.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: January 21, 2003
    Assignee: Akzo Nobel N.V.
    Inventor: Sonja Eijsbouts
  • Patent number: 6506358
    Abstract: The present invention pertains to an improved process for the preparation of quasi-crystalline boehmite. In this improved process a quasi-crystalline boehmite precursor is aged at a pH below 7, prefereably under hydrothermal conditions. It was found that when conducting the preparation processes for quasi-crystalline aluminas described in the prior art at a pH below 7 and under hydrothermal conditions instead of the high pH and thermal aging used in the prior art, QCBs with higher crystallinity are obtained. In the process according to the invention additives may be added to the quasi-crystalline boehmite precursor. This results in a high quality QCB with additives in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group of rare earth metals alkaline earth metals, transition metals, actinides, silicon, gallium, boron, and phosphorus.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: January 14, 2003
    Assignee: Akzo Nobel B.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Patent number: 6503867
    Abstract: The present invention pertains to a quasi-crystalline boehmite containing additive in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group of alkaline earth metals, alkaline metals, transition metals, actinides, silicon, gallium, boron, titanium, and phosphorus. Said QCBs according to the invention may be prepared in several ways. In general, a quasi-crystalline boehmite precursor and an additive are converted to a quasi-crystalline boehmite containing the additive in a homogeneously dispersed state.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: January 7, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Patent number: 6497746
    Abstract: A process for particulate agglomeration (i.e., pelletizing) and the product produced (i.e., pellets) by such processes are disclosed. The process generally comprises a process of agglomerating particulate material, said process comprising commingling said particulate material with a moistening effective amount of water, a binding effective amount of polymer and a binding effective amount of weak acid to produce a mixture and forming said mixture into agglomerates.
    Type: Grant
    Filed: March 15, 1993
    Date of Patent: December 24, 2002
    Assignee: Akzo Nobel N.V.
    Inventors: Henricus Renier Gerardus Steeghs, James John Schmitt
  • Patent number: 6495723
    Abstract: This invention provides a composition suitable for use in a reaction zone where aniline is reacted with nitrobenzene to obtain intermediates of 4-aminodiphenylamine comprising a solid support having interior channels with base material employed in the reaction loaded into the channels. The cross-sectional dimensions of the channels are such as to provide a restricted transition state with regard to the reaction and to improve the selectivity of the reaction in favor of the intermediates. The invention also provides a method for loading the base material in the solid support. The invention further provides a process for carrying out the above reaction using the above composition.
    Type: Grant
    Filed: June 21, 2000
    Date of Patent: December 17, 2002
    Assignee: Flexsys America
    Inventors: Antonio L. DeVera, Roger Keranan Rains
  • Patent number: 6492296
    Abstract: The present invention pertains to a process for sulfiding a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive wherein the catalyst composition is contacted in two steps with hydrogen and a sulfur-containing compound in the gaseous phase, with the first step being performed at a temperature which is lower than that of the second step. Catalysts sulfided by the process according to the invention show a higher activity than the same catalysts which have been sulfided in a one-step process. It is preferred to carry out the process according to the invention ex situ, where it solves the problem of difficult start-up and the formation of undesirable side products in the hydrotreating unit.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: December 10, 2002
    Assignee: Akzo Nobel NV
    Inventor: Sonja Eijsbouts
  • Patent number: 6468488
    Abstract: The present invention pertains to Mg—Al anionic clay having 3R2 stacking. This new polytype of anionic clay has a three-layer repeat, but it has a different interlayer arrangement than the conventional 3R1 hydrotalcite. Said new polytype can be applied in all applications described before for the conventional 3R1 polytype anionic clay such as in catalyst compositions, catalyst additive compositions, catalyst supports, absorbent compositions, stabilizer compositions and in medicaments.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: October 22, 2002
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor, William Jones