Abstract: A fastener or routing clip for use in a vehicle is configured to reduce the surface area of that is in contact with the tube, wire, or cord to which it is mounted. The fastener clip simultaneously reduces vibration noise. The fastener clip may include two ends which may be connected to each other by a swivel hinge, which allows the two ends of the clip to close and snap-fit together. When in the closed position, the two ends, which further define corresponding semi-circular sections, will capture the tube, wire, cord, etc. thereby mounting them to the clip. The clip may then be mounted to the vehicle. The fastener clip may include at least one flex arm having a bulbous-like end that contacts and pushes on the tube, wire, cord, etc. to reduce the amount of surface contact between the tube, wire, cord, etc. and the clip, and functions as a dampener to reduce vibration noise.

Abstract: An accelerator module for an electric vehicle, including a rotor actuator designed to hold a magnet in one end and to provide a drive interface with the vehicle at the other end. The accelerator module employs a Hall Effect chip configured to produce a variable voltage output in proportion to the relative locations of the magnet and the Hall Effect chip, such that when the rotor actuator is caused to rotate, the magnet is rotated across the Hall Effect chip. The Hall Effect chip includes a Hall Effect sensor, which senses differences in magnetic fields. When the magnet is passed across the Hall Effect sensor, the magnetic field will change in proportion to the amount of rotation of the rotor actuator. The variable voltage produced by the Hall Effect chip may then be translated into variable acceleration for the vehicle.

Abstract: A pivot assembly includes a support defining a hole, a pivot insert disposed in the hole and a retainer securing the pivot insert in the hole. The pivot insert defines a circumferential groove, and the retainer is a ring having inwardly directed fingers for engagement in the groove.

Abstract: A fastener assembly includes a collar configured to be secured to a structure, and a D-ring that may include a main ring body, end joints rotatably secured to the collar, and smooth intermediate sections integrally connecting the main ring body to the end joints. The smooth intermediate sections gradually transition the main ring body to the end joints. The main ring body may have a bow-tie cross-sectional shape that provides directional strength to the main ring body.

Abstract: A w-base fastener includes multiple legs that compress towards a common member, to which the legs are attached, during the installation through an opening of a structure. These legs then engage the backside of the structure to which the fastener is mounted to hold the fastener in a mounted position within the opening. The fastener also includes a head or similar structure that permits items to be mounted to the fastener. The w-base fastener described herein also includes opposite flex arm features for thermal expansion for assembling moldings to a panel. Embodiments of the invention are used to provide for the ease of assembly, proper fit, and functional retention of moldings to structural panels, while also providing for the thermal expansion of the moldings. Aspects of the invention may be advantageously employed on automotive body side moldings including doors, rockers, wheel flares and other areas.

Abstract: A grommet connector includes a first end portion and a second end portion with a barrier therebetween. The first end portion is adapted for insertion into a grommet, and the second end portion is adapted for connecting to another part, such as a nut or washer to form a subassembly of the grommet and the other part.

Abstract: A fastening clip with a flexible tether for use with a vehicle includes a first fastener attached to a component such as a vehicle body, and a second fastener attached to a removable component such as a vehicle trim panel. The first and second fasteners may be connected by generally rigid arms joined by an integral hinge and by at least one flexible tether capable of elongating and contracting. The hinged arms and tether provide multiple means to prevent the trim section from freely detaching from the vehicle body and becoming a projectile following deployment of an air bag from behind the trim panel. In addition, the rigid arms cause the trim panel to move in a controlled arc. A further aspect of the invention provides a tether that is capable of stretching to allow unimpeded air bag deployment followed by contracting to pull the trim panel back towards its original position on the vehicle body.

Abstract: An isolating connector between a first work piece and a second work piece each defining a hole therein includes first and second spring members that capture the first work piece between flanges of the spring members and establish a column between the second work piece and a head of a bolt extending through the first and second spring members and anchored in the second work piece.

Abstract: An electrical contact carrier strip includes a main body, a plurality of electrical contacts integrally formed with and connected to the main body, and a plurality of support tabs extending from the main body. Each of the support tabs includes a stem connected to the main body and a free expanded base that is aligned with and wider than the stem. The support tabs provide a clearance gap in which at least portions of the plurality of electrical contacts reside. The plurality of support tabs support the portions of the plurality of electrical contacts over a plane in which distal ends of each of the free expanded bases of the support tabs reside.

Abstract: An apparatus and method for molding a component onto a stretched blank. The apparatus includes a stretching assembly mounted adjacent to a first mold part. The stretching assembly includes a plurality of clamp assemblies that grasp the peripheral edge of the blank and a plurality of slide assemblies that move the clamp assemblies away from one another to apply a stretch to the fabric. The apparatus further includes a press for closing a second mold part onto the first mold part while the fabric is held in a stretched condition by the stretching assembly. In one embodiment, the stretching assembly may include a float plate that is movable with respect to the first mold part between a stretch position and a mold position. The apparatus may include a robot with tooling for moving the fabric onto the stretching assembly. The tooling may include a plurality of shot pins that push the fabric off of the tooling onto corresponding fabric pins in the stretching machine.

Abstract: A fastener assembly includes a male threaded fastener and a washer captured between a head of the fastener and a thread of the fastener. A terminal portion of the thread adjacent the washer is provided with crest depressions to thereby form material of the thread run out into elevations of the thread between adjacent depressions, to thereby maintain the specified major diameter of the thread adjacent the washer.

Abstract: Embodiments of the present invention provide a leveling assembly configured to be secured to an appliance. The leveling assembly supports the appliance on a floor, and includes a base having a column integrally connected to a ledge, which is integrally connected to a stem. The assembly also includes a spring positioned around the stem, and a sleeve secured to the stem and positioned around the spring. The spring exerts equal and opposite forces into the sleeve and the ledge, respectively.

Abstract: A fastener coupler includes a first securing member configured to receive and retain a first fastener within a first inner cavity, wherein at least one passage is formed through the first securing member, and a setting indication material within at least a portion of the first inner cavity. The setting indication material is configured to extrude through the first passage when the first fastener is urged into the setting indication material in order to indicate that the first fastener is properly secured to the first securing member.

Abstract: Metal parts can be economically fabricated by a metal stamping that comprises preforming a piece of wire to have a shape corresponding to the 2-dimensional configuration of a desired product workpiece, flattening the wire to form a metal blank, and subjecting the metal blank to metal stamping to obtain the desired product workpiece. The process can significantly reduce the amount of scrap material and thereby reduce manufacturing costs.

Abstract: A threaded fastener such as a weld nut or a weld stud has a projection from a surface thereof, with the projection bearing a thread. A weld ring substantially surrounds the threaded projection. In a fastener system using the fastener, a mounting structure has a keyhole including a larger diameter hole and a narrower diameter slot. In the assembly, a portion of the weld ring projects into the slot to resist rotation of the fastener relative to the mounting structure.

Abstract: A fastening clip configured to secure a first panel to a second panel may include a base supporting a plurality of resilient beams, and a plurality of tangs outwardly extending from an outer surface of each of the resilient beams. The plurality of tangs are configured to securely engage the first and/or second panels. The fastening clip may also include stabilizing flaps on either side.

Abstract: Electrical connectors that contain a flexible region are provided. In one embodiment, a connector has a first portion that includes several channels and a second portion that has one or more channels. One or more of the channels may include conductors for electrical connections. The connector further comprises a flexible region that is configured to flexibly connect the first portion with the second portion. Further aspects of the invention relate to connection systems that include a connector having a flexible region. The connection system comprises a connector and an element, such as a connecting block, having one or more mounting surfaces. An alignment feature may be used to align the connector block with a connector.

Abstract: Embodiments of the present invention provide a stabilizer bracket configured to securely stabilize a sway bar with respect to a vehicle frame. The stabilizer bracket includes a bar clamp defining an insulator retention area, and at least one fastener mount integrally formed with the bar clamp. The bar clamp and the fastener mount are formed as a single unit from a single piece of material.