Abstract: A strain relief mechanism is provided for an accessory for an electrical switching apparatus, such as a circuit breaker. The accessory includes an enclosure having a first end with an aperture, a second end disposed opposite and distal from the first end, and a number of electrical conductors, such as wires, extending through the aperture and outwardly from the first end of the accessory enclosure. The strain relief mechanism includes a support extending outwardly from the first end of the enclosure, and being proximate the aperture and the number of electrical conductors extending therethrough. A fastening mechanism, such as a wire tie, wraps around the electrical conductors and the support in order to secure the number of electrical conductors to the support and resist undesired movement thereof. First and second portions of the enclosure are fastened together without a plurality of separate fasteners.

Abstract: A housing assembly and a support rail and extension rail assembly for an electrical switching apparatus includes various components. The support rail assembly is, preferably, a cast plate-like body wherein selected components, such as a levering in mechanism lug and support rails are formed as part of the casting. The extension rail assembly includes a generally flat, elongated body having a finger notch that is sized to accommodate a gloved hand and a mounting slot. The extension rail assembly is coupled to the support rail assembly by a pivotal mounting that extends through the mounting slot. The extension rail further includes a lateral extension. The housing assembly includes an L-shaped cutout having a horizontal portion and a descending vertical portion. When the extension rail is in a storage, or first, position, the lateral extension is disposed in the L-shaped cutout.

Abstract: A wireless communication system includes a wireless master node having a plurality of channels, and a number of wireless slave nodes having a plurality of the channels. The master node and the slave nodes are structured to wirelessly communicate over a particular channel. The master node and the slave nodes are structured to decide to hop to a different channel. The master node and the slave nodes are structured to select: (a) the different channel, in order to be as far away as possible from a number of the channels, which are known to cause interference to wireless communications between the master node and the slave nodes, or (b) the different channel, in order to be as close as possible to one of the channels of a different master node, which is compatible with the former master node, but without the different channel being employed by the different master node.

Abstract: A magnetic trip mechanism is provided for an electrical switching apparatus. The magnetic trip mechanism includes a magnetic member, an armature having opposing first and second ends and first and second sides, an armature restraint and a biasing element. The armature moves among first and second positions corresponding to separable contacts of the electrical switching apparatus being tripped open and closeable, respectively. The armature restraint includes first and second portions. In the first position, the first side of the armature engages the magnetic member. In the second position, the second side of the armature engages the second portion of the armature restraint. The armature restraint and the biasing element comprise a sub-assembly, which is removably coupled to the magnetic member. After being removably coupled to the magnetic member, the biasing element is chargeable to bias the armature away from the first position toward the second position.

Abstract: A terminal connector assembly is provided for an electrical switching apparatus, such as a circuit breaker. The terminal connector assembly includes an electrically conductive member having opposing connecting and terminal portions, and a housing having a divider. The connecting portion is electrically connected to a power conductor of the circuit breaker. The divider includes first and second sides and an aperture extending therebetween. A plurality of walls extend perpendicularly outwardly from the first side of the divider to form a cavity, and a plurality of projections extend outwardly from the second side of the divider to engage and align the housing and the electrically conductive member with respect to the molded casing of the circuit breaker. The connecting portion of the electrically conductive member extends through the aperture of the divider and outside of the housing. The remainder of the electrically conductive member is disposed within the cavity.

Abstract: A retrofit operating handle assembly structured to allow a CM22 type circuit breaker to be operatively coupled to a MG 8 or 9 type circuit breaker tank is provided. The operating handle assembly includes a tank assembly, which is coupled to the MG 8 or 9 type circuit breaker tank, and a circuit breaker, which is coupled to the CM22 type circuit breaker.

Abstract: A monitoring system for detecting faults in an apparatus, such as a ski lift, employs a communication network onto which a sensor bus controller periodically transmits a safety message and receives a echo of each safety message. Different sensors are coupled to sensor adapter modules that in turn are connected in a series to the communication network. After the last sensor adapter module in the series, each safety message is echoed back along the communication network. Each sensor adapter module, upon receiving a safety message, increments a count in that message and transmits the resultant safety message to another module. When a sensor indicates a fault condition, the associated sensor adapter module blocks propagation of safety messages along the communication network. The sensor bus controller determines, in response to a failure to receive the echo and to the count in the echo, whether a fault occurred.

Abstract: A circuit breaker includes for each neutral and phase power conductor, a current sensor sensing an alternating current flowing in a corresponding power conductor, a comparator determining whether the sensed alternating current is positive or negative, a rectifier rectifying the sensed alternating current to provide a rectified current value, and an analog-to-digital converter converting the rectified current value to a signed digital value having a positive sign. A processor cooperates with the comparators and the analog-to-digital converters and includes a routine that changes the positive sign of the signed digital value to a negative sign if the sensed alternating current is negative, adds the signed digital value for each power conductor to provide a sum, and employs the sum to determine whether to output a ground fault signal. The processor further cooperates with an operating mechanism to trip open separable contacts responsive to the ground fault signal.

Abstract: A tool is provided to manipulate an electrical switching apparatus, such as a circuit breaker, with respect to a housing structure. The circuit breaker has a mechanical interface. The tool includes an actuating mechanism having a plurality of segments and joints, which movably connect the segments. One segment is engageable with the mechanical interface of the circuit breaker. Another segment comprises a handle portion structured to be gripped by a user. The actuating mechanism is movable between a first position in which the segments are substantially parallel with respect to one another, and a second position in which adjacent segments are substantially perpendicular to each other. When disposed in the first position, the tool is stowable in an opening of the circuit breaker. When disposed in the second position, the tool is operable to move the circuit breaker in a predetermined manner with respect to the housing structure.

Abstract: An arc fault circuit interrupter includes line and load terminals, separable contacts in series between the terminals, a neutral conductor, and an operating mechanism opening and closing the contacts and tripping open the contacts in response to a trip signal. A current transformer senses current flowing through the contacts. A voltage sensor detects voltage zero crossings between the load terminal and the neutral conductor. A processor detects a resistive series arc in series with the contacts. A processor routine determines, for each half cycle, samples of the sensed current, an offset value from an average of sensed current samples proximate the voltage zero crossings for the corresponding half cycle, adjusted sensed current samples as adjusted by the offset value, a profile corresponding to a resistive series arc as a function of the sensed current samples and the adjusted samples, and the trip signal in response to occurrences of the profile.

Abstract: An alternator system includes an input shaft, a planetary gear assembly, a variable resistance generator, and a control unit. The alternator assembly is structured to produce an output current having a frequency. The planetary gear assembly disposed between, and operatively coupled to, the input shaft and the alternator assembly. The planetary gear assembly has a planet gear carrier body with an outer radial surface having teeth. The variable resistance generator has an external generator shaft with a generator gear. The generator gear is structured to engage the outer radial surface teeth. The control unit structured to detect the frequency of the alternator assembly output current and to alter the resistance of the generator. The control unit is structured to maintain the frequency of the alternator assembly output current within a selected range by increasing or decreasing the resistance of the generator.

Abstract: The closing protection mechanism provided herein includes a control unit, a sensing switch and a sensing switch actuator. The control unit is coupled to, and in electronic communication with, the trip device. The control unit is structured to receive a sensing switch signal and to provide a control signal to the trip device. The sensing switch coupled to, and in electronic communication with, the control unit. The sensing switch is disposed adjacent to the toggle assembly. The sensing switch is structured to provide a sensing switch signal to the control unit. The sensing switch actuator is disposed on the toggle assembly. The sensing switch actuator is structured to actuate the sensing switch. The sensing switch is structured to be actuated by the sensing switch actuator when the toggle assembly is in the second, over-toggle configuration.

Abstract: A wireless system includes a plurality of wireless nodes structured to participate in a system test of the wireless nodes. The system test includes a plurality of test packets. A packet sniffer node includes a wireless receiver, a memory storing a schedule defining transmission and reception of the test packets by the wireless nodes, and a processor cooperating with the wireless receiver and the memory to receive at least some of the test packets responsive to the schedule, and to output data corresponding to the received test packets of the system test. A monitoring computer receives the output data from the processor of the packet sniffer node. Operation of the packet sniffer node, which does not transmit, does interfere with or alter execution of the system test.

Abstract: A stored energy assembly is provided for an electrical switching apparatus, such as a circuit breaker. The stored energy assembly includes a mount removably coupled to the circuit breaker housing. A stored energy mechanism, such as a spring, is coupled to the mount and is movable among charged and discharged positions. An actuating element is cooperable with the gears of a gear assembly in order to move among first and second positions corresponding to the spring being disposed in the charged and discharged positions, respectively. A manual charging mechanism and an automatic charging mechanism are coupled to the gear assembly, and move the gears, in order to move the actuating element and charge the spring. The spring, the actuating element, the gear assembly, and the charging mechanisms are coupled to the mount, thereby forming a sub-assembly. The sub-assembly is removeably coupled to the circuit breaker housing.

Abstract: A mounting assembly includes a DIN rail for removably securing a number of electrical switching apparatus such as, for example circuit breakers, to a panel member of an electrical enclosure. First and second mounting members extend outwardly from first and second ends, respectively, of the DIN rail. Each mounting member has at least one lateral protrusion. The first and second mounting members are, for example, a number of first resilient legs and a number of second resilient legs, respectively, each of which is structured to bias a corresponding one of the lateral protrusions into engagement with one of the coupling elements of the panel member. The DIN rail, the number of first resilient legs, and the number of second resilient legs are structured to removably secure the circuit breakers to the panel member of the electrical enclosure, without requiring a number of separate fasteners.

Abstract: An electrically insulated conductor connection assembly and a method for providing the same are provided. The electrically insulated conductor connection assembly includes first and second electrical conductors each comprising a body portion and an end portion. A fastening mechanism electrically and mechanically connects the end portions of the first electrical conductor to the end portion of the second electrical conductor, and an insulator overlays and electrically insulates the fastening mechanism. The end portions of the first and second electrical conductors and the fastening mechanism form a joint, which is structured to be fastenable and unfastenable. When the joint is fastened and the insulator is overlaying the fastening mechanism, the joint is electrically insulated.

Abstract: The stored energy device interlock assembly provided is structured to prevent the closing assembly and/or the latch assembly from being actuated in selected configurations. The interlock assembly includes a latch D-shaft link assembly, an on-command paddle assembly, and an on-command paddle actuator. The latch D-shaft link assembly is pivotally coupled to, and structured to rotate, the latch assembly D-shaft. The on-command paddle assembly is structured to move the D-shaft link assembly. The on-command paddle actuator is structured to move the on-command paddle assembly. The interlock assembly is structured to disengage the latch assembly D-shaft from the on-command paddle assembly in selected configurations of the electrical switching apparatus. The interlock assembly provided herein has two pivotal degrees of freedom as opposed to a pivotal degree of freedom and a sliding degree of freedom.

Abstract: A cover assembly is provided for an enclosure, such as an electrical enclosure. The enclosure includes a panel member and a plurality of sides extending outwardly from the panel member to define an interior. The cover assembly includes an inner cover, at least one fastening mechanism fastening the inner cover to the enclosure, a trim member at least partially overlaying the inner cover, and at least one biasing assembly coupling the trim member to the inner cover. The at least one biasing assembly biases the trim member toward the inner cover, and is structured to bias the trim member toward an exterior surface of a structure, such as a building wall, to which the electrical enclosure is coupled.

Abstract: A pole shaft assembly for a circuit breaker includes a receiving portion disposed on the exterior side of the housing, a pole shaft pivotably disposed within the receiving portion and including at least one protrusion, a number of cover members overlaying the pole shaft and the receiving portion, at least one first seal disposed between the receiving portion and a corresponding protrusion, and at least one second seal disposed between such protrusion and a corresponding one of the cover members. The seals resist undesired entry of debris between the receiving portion and the pole shaft, and control the discharge of arc gases from the circuit breaker. The first seal is formed by the interaction between the receiving portion and the corresponding protrusion. The second seal is formed by the interaction between the protrusion and the corresponding one of the cover members.

Abstract: A circuit breaker includes separable contacts, an operating mechanism structured to open and close the separable contacts, a current sensor structured to sense current flowing through the separable contacts, a microprocessor cooperating with the sensor and the operating mechanism to trip open the separable contacts, and a power supply structured to at least power the microprocessor. The microprocessor includes a configurable clock and a routine structured to reduce current consumption from the power supply through modulation of the configurable clock.