Abstract: A seatbelt retractor is operably coupled to a belt dereeling retarder mechanism which utilizes a magnetorheological fluid and a coil for imposing a magnetic field on the fluid to selectively change the fluid properties and a braking or retarding effect imposed on the belt retractor during dereeling or payout of the belt. The retarder may include a piston coupled to a rotatable shaft coupled to the belt retractor reel and displacing fluid through the magnetic field in response to actuation of the belt. Alternate embodiments include a multiple disc brake coupled to the retractor reel through a gear drive speed increaser or a cylindrical housing and core member defining an annular space occupied by the magnetorheological fluid and connected to the belt retractor reel through a speed increasing gear drive.

Abstract: A shaft assembly with recirculating ball roller joint unit for use with an automotive steering column or the like has an inner shaft extending lengthwise within an outer shaft. A recirculating ball joint is provided between the shafts. The ball joint includes a shell assembly having two shells which together surround the inner shaft. Each shell has an outer cage, an inner cage and a retainer defining ball races, with balls recirculating in the races in rolling engagement with the inner shaft.

Abstract: A vehicle wheel bearing includes a non-rotatable section, a rotatable section, and at least one sensor. The rotatable section is rotatably attached to the non-rotatable section. The at-least-one sensor has an output used for determining at least one component of a force applied to the rotatable section. A method for controlling a vehicle includes attaching at least one sensor to at least one of the non-rotatable and rotatable sections of the vehicle wheel bearing. At least one component of the force applied to the rotatable section is determined from the output of the at-least-one sensor, and the vehicle is controlled based at least in part on the determined at-least-one component.

Abstract: A method directed to improving the stability of a motor vehicle having front and rear steering capabilities includes determining a coefficient of friction of the road surface with which the motor vehicle is engaged and adjusting a phase gain function of a rear steering mechanism to compensate for the steerability of the motor vehicle over the road surface. A system for improving the stability of a motor vehicle having front and rear steering capabilities includes a control unit, a front steering mechanism in informational communication with the control unit, and a rear steering mechanism in informational communication with the control unit. The rear steering mechanism is responsive through the control unit to road conditions of the road surface.

Abstract: A manually operated cable release apparatus, suitable for use in an electrically actuated brake, is provided for a locking mechanism having a shaft that is rotatable about an axis of rotation of the shaft, between a first angular position where the locking mechanism is disengaged, and a second angular position where the locking mechanism is engaged. The cable release apparatus includes a lever having one end thereof fixedly attached to the shaft and extending outward from the shaft for applying a force to the lever, for rotating the shaft back and forth through an angular displacement between the first and second angular positions.

Abstract: A method and circuit for detecting a change in inductance of a variable inductance element. An oscillating signal has a frequency that varies with inductance of the element. An intermediate voltage is produced at a level that varies according to frequency of the oscillating signal. The intermediate voltage is scaled to produce an output voltage.

Abstract: An energy absorbing device for a collapsible steering column of a vehicle is able to compensate for the severity of a crash and the weight of the driver to better manage the absorption of energy in a crash event. A housing has at least one fixed abutment surface, and at least one adjuster disposed in the housing for selective lateral slidable movement. At least one anvil is disposed adjacent an initial abutment surface of the adjuster in spaced relation to the fixed abutment surface of the housing in a first position of the anvil associated with high energy absorption. A plastically deformable strap is supported between the anvil and the housing. The adjuster slides out of the path of the anvil in a crash event in response to input of a control signal allowing the anvil to slide into contact with the fixed abutment surface of the housing to define a second position of the anvil associated with lower energy absorption.

Abstract: A method for determining phase current for each of a plurality of individual phase coils of a switched reluctance machine (SRM) is disclosed. In an exemplary embodiment, the method includes determining the current passing through a first resistive element and a second resistive element in an SRM drive circuit. A conduction mode of the SRM drive circuit is determined, the conduction mode being based upon an ON/OFF state of each of a pair of switching transistors controlling current through each of the plurality of individual phase coils. The phase current through each of the plurality of individual phase coils is then calculated, based upon the conduction mode and the determined current passing through said first and second resistive elements.

Abstract: A control system for a steering system in a vehicle comprising: a reference model responsive to an operator input that computes desired states of the vehicle; a feedforward controller in operable communication with the reference model. The feedforward controller computes a first control value based on input from said reference model and based on at least one of: a lateral velocity, a rate of lateral velocity, a lateral acceleration, and a combination, wherein the combination includes a yaw rate with at least one of a lateral velocity, a rate of lateral velocity, and a lateral acceleration of the motor vehicle. The system also includes an actuator for affecting the steering system based on the first control value, the actuator in operable communication with the feedforward controller.

Abstract: A separator for a bearing comprising a frame including a plurality of cavities for receiving rolling elements and further including a lubrication channel in fluid communication with at least one of the plurality of cavities. This separator may be a component of a bearing including an inner race, an outer race, and a plurality of rolling elements disposed in each of the plurality of cavities of the separator and set to be in movable contact with the outer race and inner race of the bearing. A lubricant is introduced into the lubrication channel and flows into each of the plurality of cavities which provides evenly distributed lubrication to each rolling element of the bearing assembly.

Abstract: A plastic honey comb mounting bracket having a center passage surrounds a mast jacket of the steering column. The top of the plastic mounting bracket is clamped flush against a flat panel on a body of the motor vehicle by a pair of spring washers supported below respective ones of a pair of platforms on the mounting bracket by a pair of rigid studs on the vehicle body. The rigid studs are exposed through a pair of vertical slots in the mounting bracket. In some embodiments the spring washers release the plastic mounting bracket for linear translation as a unit with the mast jacket with the path traversed by the mast jacket being defined by the vertical slots in the mounting bracket. In another embodiment, the plastic mounting bracket remains stationary and the path traversed by the mast jacket during its collapse stroke is defined by the center passage in the plastic mounting bracket.

Abstract: An interactive energy absorbing system including a steering column housing that is moveable along a collapse stroke corresponding to a force of impact by an operator. The interactive energy absorbing system includes an energy absorbing component that exerts a resistant force for resisting the movement of the steering column housing along its collapse stroke. The energy absorbing component includes a deformable strap that engages a stationary reaction member and a moveable reaction member. The stationary and moveable reaction members have an adjustable total active surface area for engaging the deformable strap and generating the resistance force. The moveable reaction member moves to adjust the total active surface area due to mechanical translation corresponding to the force of impact by the operator.

Abstract: A powertrain mount comprises an orifice plate including two tracks, a control track and an isolation track. The control track is spirally formed within the orifice plate, which has an exit and entrance on either side of the plate. The control track provides damping to control damping from engine bounce; whereas, the isolation track controllably provides dynamic rate dip. The isolation track is formed between an alignment plate and rotatable track member, each having an exit and entrance, respectively. The rotatable track member and the alignment plate are sealingly engaged and affixed to a decoupler and an annular area disposed about the orifice plate of the powertrain mount. The exit of the alignment plate is adjacent the decoupler. The rotatable track member forms a cavity with the molded body of the powertrain mount, with the entrance exposed to fluid within the cavity for controlling and minimizing vibrations within the powertrain.

Abstract: A system for assisting a driver of a vehicle in precisely reaching a target destination while the vehicle is in reverse. The system comprises a control unit, an HD sensor, a rear wheel steering actuator, and a control positioned for operation by the driver. The HD sensor is in communication with the control unit and measures the relative position of a target location with respect to a location on the vehicle. The rear wheel steering actuator is in communication with the control unit and steers at least a rear wheel of the vehicle. The driver operated control is also in communication with the control unit. The control unit, upon receiving a signal from the control, enters an HD mode in which the control unit operates the rear wheel steering actuator to maneuver the vehicle to bring the target location and the location on the vehicle into alignment.

Abstract: A system and methodology for control of a switched reluctance electric machine comprising: a switched reluctance electric machine including a sensor generating and transmitting a sensor signal indicative of an operating characteristic; a controller operatively coupled to the switched reluctance motor and the sensor; and the controller executing a method.

Abstract: A steering shaft supported by bearings has an end suitable for attaching a hand wheel thereto. A position sensor detects the angular displacement of the steering shaft from a central position and produces a signal indicative of such angular displacement. An electric motor and a transmission apply torque to the steering shaft to provide force-feedback to a user. A variable stopper is configured to stop rotation of the steering shaft at an arbitrary location.

Abstract: A method and system for determining the velocity of a rotating device is described herein. The system includes an apparatus with a set of sense magnets affixed to a rotating shaft of the rotating device and a circuit assembly. The circuit assembly includes a circuit interconnection having a plurality of sense coils and sensors affixed thereto. The circuit assembly is adapted be in proximity to the set of sense magnets on the rotating part. A controller is coupled to the circuit assembly, where the controller executes an adaptive algorithm that determines the velocity of the rotating device. The algorithm is a method of combining a derived velocity with a velocity from the tachometer.

Abstract: A method for metallurgically attaching a tube to a member. A member having a wall is obtained. The wall includes opposing first and second sides and includes a partial extrusion extending above the first side. The partial extrusion has a through hole. A tube having an end portion is obtained. The tube and the member are positioned with the end portion contacting the second side of the wall proximate the partial extrusion. A resistance welding current path is created through the tube and the member proximate the end portion and the partial extrusion, and the end portion is relatively moved into and deformingly against the partial extrusion creating a weld zone which includes at least some of the end portion and at least some of the partial extrusion.

Abstract: A method for resistance welding a tube to a member. A tube is obtained having an axially-extending first portion and having a tube form which extends transversely from the first portion. The tube form has at least one axial projection. The tube and the member are positioned with the at-least-one axial projection in contact with the member. A resistance welding current path is created through the member and the tube including the at-least-one axial projection creating a weld zone which includes at least some of the at-least-one axial projection and at least some of the member.

Abstract: A motor for reducing torque ripple includes a shaft having a shaft axis, a rotor positioned about the shaft, a first magnet ring positioned on the rotor, the first magnet ring having magnets each occupying a magnet angle &dgr; on the rotor, and a second magnet ring positioned on the rotor, the second magnet ring having magnets each occupying a magnet angle &dgr; on the rotor, wherein the second magnet ring is shifted a non-zero number of degrees relative to the first magnet ring and wherein ends of each magnet within the second magnet ring are located at different angular positions than ends of each magnet within the first magnet ring relative to the shaft axis of the shaft. The magnet angle &dgr; is preferably an optimal magnet angle for minimizing cogging torque and line to line back emf harmonics.