Abstract: An exemplary embodiment of the invention is directed to a method for defining a system hierarchy for a system including a plurality of variables. The method includes generating a first level system block corresponding to a first variable at a first level of the system hierarchy. The first level system block includes statistical information related to the first variable. A second level system block is generated corresponding to a second variable at a second level of the system hierarchy. The second variable has an effect on a value of the first variable. The second level system block includes statistical information related to the second variable.

Abstract: A machine vision system includes an apparatus for registering an input image of an object, such as an aircraft engine blade, to a reference image comprising ideal specifications for the object in order to detect flaws in the object. The system includes one or more imaging devices for obtaining the input image representing the object. The system further includes a processor for registering the input image to the reference image. The processor includes a patch determining device for identifying low curvature portions of the reference image off-line. A transformation estimator matches the low curvature portions of the reference image to corresponding low curvature portions of the object, and provides a transformation matrix which maps points on the reference image 11 to corresponding points on the input image for precise and fast registration.

Abstract: A casting includes a heat tranfer surface having a pluality of cavities. The plurality of cavities includes a density of at least about 25 cavities per square centimeter to about 1,100 cavities per square centimeter resulting in increased surface area and therefore enhanced heat transfer capability. Also disclosed is a mold for forming a pattern for molding the casting. The mold includes a surface defining a portion of a chamber to which are attached a plurality of particles having an average particle size in a range of about 300 microns to about 2,000 microns.

Abstract: A magnet assembly system for use in an open Magnetic Resonance Imaging (MRI) system comprises a first assembly and a second assembly opposing each other in a longitudinally spaced apart relationship. The first and second assemblies generate a static magnetic field for use in imaging. Further provided is a plurality of support posts attached between the first and second assemblies for maintaining an open imaging volume between the first and second assemblies and for further providing structural support. Each of the support posts comprises a first support element and a second support element attached to first support element on the surface away from the imaging volume. A method for reducing vibration in an open MRI system comprises attaching a second support element to each of the support posts on a surface away from the imaging volume.

Abstract: A pole piece for use in an open magnet includes a magnetizable body of generally cylindrical shape and made of a ferromagnetic material with a plurality of concentrically-arranged, annular-shaped, radially spaced-apart grooves formed in the inner surface of the pole piece. A plurality of annular-shaped, electrically conductive coils are disposed within the grooves. The pole piece with recessed shielding coils is situated within a cryogenic vessel to maintain the pole pieces at a uniform cryogenic temperature. The result is an open magnet structure which provides a highly uniform, high field, open field of view for MRI with a well-contained stray field.

Abstract: A mold for molding a core for use in casting hollow parts includes, a lower mold portion and an upper mold portion defining therein a cavity corresponding to the outer surface of the core. The lower mold portion includes a cutout disposed along a parting line defined between the lower mold portion and the upper mold portion and opening onto the cavity. After introduction of a ceramic slurry mixture into the mold the upper mold portion is removable, to expose a first side of the core and a protective flash formed in the cutout. Desirably, a heat shield is positioned over the protective flash and the exposed portion of the parting line of the lower mold portion so that the lower mold portion is not exposed directly to a flame during a preliminary firing to impart sufficient strength to the ceramic core so that the ceramic core may be handled.

Abstract: A method for applying a bond coat on a metal-based substrate is described. A slurry which contains braze material and a volatile component is deposited on the substrate. The slurry can also include bond coat material. Alternatively, the bond coat material can be applied afterward, in solid form or in the form of a second slurry. The slurry and bond coat are then dried and fused to the substrate. A repair technique using this slurry is also described, along with related compositions and articles.

Abstract: A turbine assembly having at least one rotor blade comprises an airfoil having a pressure sidewall, a suction sidewall and a tip portion having a tip cap. A tip is disposed on the tip cap. A plurality of blade tip cooling holes are positioned within the airfoil near the tip portion. Cooling grooves are disposed within the airfoil to connect the blade tip cooling holes with the top portion of the tip to transition cooling flow from the cooling holes to the tip portion.

Abstract: Methods and apparatus for facilitating current transmission through a circuit breaker are described. In an exemplary embodiment of the apparatus, a coupler that includes a copper conductive ring having an inner annular wall is provided. The coupler is electrically coupled to the line terminal. A bore extends through the ring, and the bore is sized so that the shaft can extend therethrough. A plurality of copper bristles extend radially inward from the ring inner annular wall, and the bristles are in electrical contact with the conductive ring. The bristles also are in electrical contact with shaft when shaft extends through ring bore. At least some bristles extend sufficiently radially inward from the ring inner wall so that free ends of at least some bristles are in electrical contact with the shaft when the shaft extends through the bore.

Abstract: The present invention provides a process and apparatus for forming a high integrity imager device having a passivation layer disposed over a photosensor array, a passivation layer with an adhesion topography on its surface, and a scintillator layer disposed over the passivation layer such that the scintillator layer is coupled to the adhesion topography.

Abstract: An apparatus and method for sensing touch between a compression mold and a workpiece located in the compression mold including a mold cavity and a mold closure movable relative to the workpiece. The apparatus may include at least one touch sensor pad positionable to signal touch between the mold closure and the workpiece. The touch sensor pad may be in communication with a touch sensor monitor for indicating touch between the workpiece and the mold closure. The touch sensor pad may also be embodied in a touch sensor assembly.

Abstract: A current limiting circuit breaker mechanism having two pairs of separable contacts closely spaced for electrodynamic repulsion upon the occurrence of a short circuit overload condition utilizes a pair of arc chute assemblies to cool and extinguish the arc that occurs when the contacts become separated. The arc chute assemblies contain a plurality of arc chute plates supported by side supports. The arc chute plates are aerodynamically designed to facilitate the easy flow of the arc plasma gases into and out of the chute and provide minimal reflection of the arc plasma wave against the contact arm.

Abstract: An oxidation-resistant coating is described, formed of an alloy containing: about 40 to about 50 atom % aluminum and about 0.5 atom % to about 3 atom % tantalum; with a balance of nickel; cobalt, iron, or combinations thereof. The coating may also include chromium and a precious metal, as well as other components, such as zirconium or molybdenum. A method for applying the oxidation-resistant coating to a substrate is also described. The substrate can be formed of superalloy material, e.g., a turbine engine component. Related articles are also disclosed.

Abstract: An exemplary embodiment of the invention is directed to a method for monitoring performance of a product. In a design phase, a design for six sigma process is used to design the product and generate a plurality of design for six sigma elements representing characteristics of the product. The design for six sigma elements are stored in a design for six sigma database. In a service phase, performance of the product is monitored based on the design for six sigma elements stored in the design for six sigma database.

Abstract: A photomultiplier tube includes dynodes electrically joined to corresponding leads. The tube, containing a loose debris particle, may be reprocessed by positioning the particle at an accessible site inside the tube. A power laser is aimed at the particle through a transparent wall of the tube and fired to reduce the size of the particle.

Abstract: In one embodiment of the present invention, a system for lifting objects comprises a Cartesian manipulator, a machine vision system for acquiring video images of the objects, and a control processor for processing the video images and providing position command signals to the Cartesian manipulator.

Abstract: RD-25953-17-A method of fabricating an imager array having a plurality of pixels is provided in which each pixel is made up of a photodiode and a corresponding thin film transistor (TFT) switching device, the method including the steps of depositing materials to form the photodiode island and to form a TFT body over a gate electrode, then depositing a layer of source/drain metal over the silicon layers of the TFT body, and over a common dielectric layer, removing sections of the source/drain metal layer to expose a portion of the silicon layers of the TFT body, but leaving regions of sacrificial source/drain metal over the photodiode islands, and forming a back channel in the TFT body by a back channel etch step. The method further includes then removing the sacrificial regions of source/drain metal from above the photodiode islands, and depositing a passivation layer over the entire exposed surface of the array.

Abstract: A process for the manufacture of repair material. The repair material is ductile and readily mechanically deformed and can be used in the repair of turbine components. The process comprises providing a directionally solidified material, cold-swaging the directionally solidified material, and heat treating the cold-swaged material into the repair material. The repair material, after the steps of cold-swaging and heat treatment, comprises a microstructure that is essentially free from cracks, for repairing the turbine component. The invention also sets forth methods for repair of articles, such as turbine components, using the repair material, and a turbine component repaired using the repair material.

Abstract: A brush seal segment includes a plurality of bristles disposed between a pair of backing plates. The bristles are welded to one another adjacent their proximal ends and to the edges of the backing plates remote from the bristle tips. An end plate is welded to the end faces of the backing plates at each of the opposite ends of the segment. Each end plate terminates at approximately one-half the length of the bristles along the end face to prevent the bristles from bending circumferentially and axially during handling while maintaining substantially uniform flexibility of the bristles throughout the entire length of the segment.

Abstract: A refrigerator includes a freezer compartment and access door. An icemaker is disposed in the freezer compartment. An upper hopper is disposed inside the freezer door below the icemaker, and includes a rotary auger and first and second ice ports below opposite ends thereof. A receptacle is disposed outside the freezer door below the upper hopper, and a lower hopper is disposed inside the freezer door below the receptacle. A chute joins the second port of the upper hopper to the lower hopper for storing ice cubes therein.