Abstract: The assembly includes a pair of heat exchangers, each including an upper and lower manifold, parallel and spaced relative to one another. Tubes extend between each set of upper and lower manifolds with fins disposed between each of the tubes. A valve system controls fluid flow between the upper manifolds and the lower manifolds. The valve system is movable between a maximum cooling mode with fluid flow form the first upper manifold through both of the tubes and to said first lower manifold. A temperate mode allows fluid to flow from the first upper manifold to the first lower manifold and from the second upper manifold to the second lower manifold to prevent flash fogging. A maximum cooling mode allows fluid to flow from the second upper manifold through both of the first and second tubes to the lower manifolds.

Abstract: A fitting assembly for connecting an oil cooler assembly to a radiator assembly in a vehicle cooling system includes a radiator having an inlet header tank with an outer wall. The outer wall includes an inlet cooler opening and an outlet cooler opening disposed in the outer wall. The inlet cooler opening is disposed about an inlet axis and the outlet cooler opening is disposed about an outlet axis. An oil cooler having an inlet manifold and an outlet manifold is disposed within the header tank. A fitting interconnects the oil cooler and the header tank of the radiator. A pair of tracks are integrated with the outer wall and are disposed within the header tank. A spring clip extends between the tracks and the fitting for retaining the fitting to the header tank.

Abstract: A heating, ventilation and air conditioning system includes a housing presenting an opening defining a rim surrounding a motor. A plurality of supports extend from the motor and a plurality of posts extend axially between a first end and a second end and interconnect the supports and the housing. The first ends of each post are supported by one of the supports and the second ends are supported by the housing with each of the posts being flexible for allowing for bending of the posts between the first end and the second end to allow for movement of the motor relative to the housing. In one embodiment, the first ends are upper ends and the second ends are lower ends and the housing includes an extension extending downwardly and a ledge extending radially inwardly. In another embodiment, the first ends are lower ends and the second ends are upper ends integral with the rim.

Abstract: A HVAC assembly includes a temperature mixing valve that comprises a shaft, an upper paddle, a lower paddle, and a yielding means. The upper paddle and the lower paddle attach to the shaft. The yielding means applies a force to keep the upper paddle sealed to prevent cold air in a cold air inlet from entering a mixing zone and the lower paddle moves away from a shared sealing boundary over a predetermined angle of rotation before the upper paddle initially moves to allow cold air to enter the mixing zone. Movement of the lower paddle away from the shared sealing boundary allows cold air to enter a hot air inlet and admix with hot air to mix in the mixing zone to produce non-stratified air.

Abstract: A manifold for a heat exchanger includes a header radially surrounding and in spaced relationship to an axially extending distributor conduit. The distributor conduit is formed by bending the sheet along the leading edge, and the header is formed by bending a remainder of the sheet including a trailing edge about an axis in radially spaced relationship to the distributor conduit. The cross sections are completed and closed by placing the leading and trailing edges into contact with, and sealing the edges to the sheet.

Abstract: A heat exchanger assembly includes an outlet header extending along an outlet axis to define an outlet cavity and an inlet header defining an inlet cavity. A plurality of refrigerant tubes extends from the inlet header through the outlet header and into the outlet cavity. A collector conduit having a generally semi-circular conduit cross-section defining an arced surface and a chord surface interconnected with rounded ends is disposed in the outlet header and includes a conduit body portion and at least one conduit end portion interconnected by a conduit transition portion with the conduit body portion being offset from the conduit end portion. The conduit body portion is engaged to an interior surface of the outlet header to space the conduit body portion from the refrigerant tubes and the conduit end portion is coaxial with the outlet header axis to provide a central outlet for the refrigerant vapor.

Abstract: A heat exchanger assembly includes an upper and lower manifold. A plurality of tubes have flat sides and extend between the upper and lower manifold. A plurality of fins extend back and forth between and along the flat sides of adjacent ones of the tubes forming a continuous serpentine path. Each of the fins include a plurality of legs that extend between the adjacent ones of the tubes. A plurality of end portions extend along the tube sides so that adjacent legs are connected by one of the end portions to define a tube space between said adjacent legs. Each of the tubes include a plurality of spaced protrusions extending outwardly from both of the flat sides of said tubes into the tube space between the legs. A plurality of spaced projections extend inwardly from said end portions of said fins between said legs for interrupting air flow.

Abstract: An core unit for a heat exchanger being bent about an axis perpendicular to the core unit's headers. Tubes establish fluid communication between the core unit's headers, and a bend relief spacer is disposed between first and second groups of tubes. During the bending process, the bend relief spacer facilitates the bend and ultimately maintains the performance of the core unit.

Abstract: The invention provides for a motor attachment assembly that includes an electric motor having spring clips adapted to securely lock onto the isolation posts of a plastic post vibration isolation system. The motor includes an end cap that has notches which cooperate with locator tabs of the motor housing to lock the cap onto the housing with the spring clips therebetween. Each clip includes an axial slot that is expandable in an open direction to receive an isolation post and biased in the closed direction to retain the isolation post. Each clip also has an inner surface with barbs protruding into the channel to allow insertion of the isolation post into the channel in the direction of the output shaft and to resist movement of the isolation post in a direction opposite to the output shaft. The inner surface has a retention groove to receive plastically deformed portions of the isolation post.

Abstract: A control methodology for dynamically adjusting the switching limits of a cycled refrigerant compressor in an air conditioning system with the objective of achieving an optimal or specified tradeoff between compressor cycling frequency and discharge air temperature variation under all operating conditions. In a first embodiment, the compressor cycling limits are controlled to maintain a virtually constant discharge air temperature variation for all operating conditions. In a second embodiment, the compressor cycling limits are controlled so that the discharge air temperature variation changes in relation to the discharge air temperature to provide a virtually constant human comfort level for the occupants. And in a third embodiment, the compressor cycling limits are controlled so that the discharge air temperature variation changes in relation to the ambient or outside air temperature to provide a virtually constant human comfort level for the occupants.

Abstract: The invention provides a press in style motor attachment mount assembly. The assembly includes a motor and a vibration isolator. The motor has an end portion axially remote from the output end and a stop facing the output end. The vibration isolator includes a cup that axially receives the end portion of the motor. The cup includes an end wall, a sidewall, and flexible fingers integrally connected to the sidewall. The flexible fingers have a flexed position in which the tip of the flexible finger is disposed radially outwardly to allow axial assembly of the end portion of the motor into the cup and a locking position where the tip engages the first radial stop to prevent axial detachment of the motor from the cup.

Abstract: The invention relates to a heat exchanger mounting bracket which has a first member with a retaining channel and a second member with a retaining lug. The retaining channel of the first member retains the retaining lug of the second member at an initial mounting position, with a predetermined retaining force, by way of at least a formation on the first member. The retaining channel and lug are releaseable from one another when a force greater than or equal to the predetermined retaining force is applied between the first and second members. A heat exchanger mounting bracket is also provided where a body member is provided with a longitudinal slot toward one end for locating a portion (P) of a heat exchanger, and a pivotal arrangement toward the other end. The pivotal arrangement and longitudinal slot allow displacement of the portion (P) of the heat exchanger from a fore to an aft position upon application of an impact force.

Abstract: An independent mixing valve sub-assembly which includes a casing defining a cold bias inlet, a hot bias inlet and a second zone inlet and a mechanism for mechanically attaching the casing to the housing of a HVAC module with the cold bias inlet, the hot bias inlet and the second zone inlet of the mixing valve sub-assembly in sealing engagement with a cold bias outlet, a hot bias outlet, and a second zone outlet of a HVAC module, respectively. The mixing valve sub-assembly may provide one or more streams of temperature-controlled air. Accordingly, different mixing valve sub-assemblies may be attached to one universal HVAC module to provide varying numbers of temperature zones.

Abstract: A heat exchanger assembly includes a first single-piece manifold and a second single-piece manifold spaced from and parallel to the first single-piece manifold. Each of the first and second single-piece manifolds has a tubular wall defining a flow path. A plurality of flow tubes extend in parallel between the first and second single-piece manifolds and are in fluid communication with the flow paths. An insert having a distribution surface is slidably disposed in the flow path of the first single-piece manifold to establish a distribution chamber within the first single-piece manifold. A series of orifices defined in the distribution surface of the insert are in fluid communication with the flow path and the distribution chamber for uniformly distributing a heat exchange fluid between the flow path and the flow tubes.

Abstract: A method of operating a directed relief valve to ventilate a refrigerant by sensing the concentration of refrigerant leakage from the air conditioning system, and if the first concentration exceeds a threshold, by sensing a second concentration. If the first and second concentrations exceed a predetermined concentration, the system will send a leak message to the operator and/or ventilate the refrigerant to the surrounding atmosphere. The system continuously monitors the refrigerant leakage concentration when the vehicle engine is operative, but only periodically monitors the refrigerant leakage concentration when the vehicle engine is inoperative.

Abstract: A cooling fan assembly for cooling a heat exchanger includes a shroud having a plurality of stators extending radially to support a hub. A flow-guide including an outer rim and inner rim surrounds the shroud and extends to the heat exchanger. The outer rim extends from the heat exchanger to the stators. The inner rim extends annularly about the axis and curves convexly from the outer rim. A fan unit includes a plurality of fan blades extending radially from a motor supported by the hub. Each fan blade includes a leading edge facing the stators and a trailing edge facing in the opposite direction with a blade tip extending therebetween. A fan section extends from the inner rim and axially about the fan blades. The stators are disposed between the heat exchanger and the fan blades. The stators have a front edge facing the heat exchanger and a back edge facing the fan blades. Each stator is connected to the inner rim with the front edge extending radially outward and farther than the back edge.

Abstract: A combination heat exchanger comprising of a heat exchange core having a plurality tubes, wherein the core having at least one core end; an end tank having two side walls and two end walls, two bulkheads the cavity defining a least a first chamber, a second chamber, and a third chamber, a perimeter edge defined by exterior edges of said side walls, exterior edges of said two end walls, and exterior edges of said two bulkheads; a header plate engaged between said end tank and said core end; and a gasket between said perimeter edge and contact surface of said header plate, wherein the compression ratio of the gasket is varied along the contact surfaces of the perimeter edge and contact surface of the end plate.

Abstract: The invention relates to a variable flow mixing valve for use in a Heating Ventilation and Air Conditioning module. The module is particularly suited for use in a vehicle. The variable flow mixing valve includes drive means which drive a mixing door and a baffle between various positions in order to allow a relatively warm flow of air, from a first chamber, to mix with a relatively cool flow of air from a second chamber. The baffle and door are linked in such a way as to provide an aperture therebetween through which, in use, the first and/or second flows of air pass. A parking area is also provided for the baffle and is shaped in order to reflect airflow back toward the first and second chambers.

Abstract: A thermal management system for a vehicle comprises a radiator and a liquid cooled condenser in fluid communication with the radiator. The liquid coolant circulates through the radiator and the condenser. The refrigerant for an HVAC unit also circulates through the condenser, with the condenser transferring heat from the refrigerant to the liquid coolant. The heat exchanger is disposed within the condenser and is in fluid communication with an engine for circulating an engine oil therebetween. The heat exchanger transfers heat from the engine oil to the liquid coolant within the condenser.

Abstract: An air inlet assembly for an automotive heating and ventilating air conditioning (HVAC) system includes a casing extending along an axis (A). The casing defines a plurality of inlets for receiving air and an outlet for delivering air from the inlets. A filter filters air between the inlets and the outlet. An air moving device disposed about the outlet for expelling air from the casing. A valve mechanism supports the filter. Furthermore, the valve mechanism moves along the axis (A) between an outside-air position and a cabin-air position for controlling air from the inlets to the outlet.