Abstract: A CPU cooling assembly includes a copper cold plate in which a pattern of ultra thin fins and channels are formed, and a copper manifold-cover in which a series of alternating inlet and outlet channels are formed, at right angles to the fin pattern. The manifold cover is sealed to the cold plate by a resistance welding technique that melts and closes up a perimeter welding seam just as the bottom edges of the manifold channels lightly engage the top edges of the micro fins. The result is a fully sealed assembly in which the channels and fins form an effective, very finely divided and regular checker board flow pattern for a suitable cooling fluid, with no deformation or clogging of the ultra thin flow channels.

Abstract: An automotive heat, ventilation and air conditioning (HVAC) system including an electrical control module for controlling the motor of the system. The module includes a connector base supporting a circuit board having spaced side edges extending into the housing. The circuit board having a first leg extending from the base and through a curved section and into a second leg to a distal end spaced from the base with an electrical circuit extending over the exterior of the first leg and over the curved section and over the second leg. The circuit board includes an offset section between the base and the first leg for centralizing the legs on the base.

Abstract: A method of heat sink manufacture in which the crests of a conductive fin are nested down into close fitting grooves in a flat, conductive base plate, with small interface gaps G. A compressive material is set inside the fin crests and the grooves, viscous enough to not intrude into the gaps G, to a level sufficient to substantially fill the grooves. The work piece thus created is subjected to a cold hydrostatic oil bath, crushing the outer surfaces of the fin crests into the internal surfaces of the grooves where the compressed seal covers, while the rest of the fin is supported against net deformation by the surrounding oil.

Abstract: A thermo-electric device is disposed in series with the HVAC module for heating and cooling air Ta from the HVAC module for delivery to seat passages of a seat assembly and/or to a thermal container. The thermoelectric device includes a thermoelectric module, a heat exchanger having cold and hot sides, ductwork, a divider that sends variable air flow to the cold or hot sides of the thermoelectric module, and thermal insulation between the cold and hot sides downstream of the heat exchanger. The fan of the HVAC module is the sole motivation for moving the conditioned air Ta originating from the central HVAC module through the thermoelectric device and to the seat assembly and/or to a thermal container.

Abstract: A valve includes a film having side edges and an opening to extend across a passage in a housing of a HVAC system. The film has a circular aperture in the film adjacent each rounded corner of each opening for relieving stress. Either or both of the leading edge and the trailing edge of the film are undulated to prevent deformation of the edges. A pair of racks is disposed on the film and sprockets engage the teeth of the racks for moving the racks and the film linearly. Each rack includes a strap and bearing member for retaining the associated sprocket in engagement with the teeth. The bearing member is in rolling engagement with a bearing surface of the associated strap as it rotates with the sprockets.

Abstract: A heat exchanger assembly is provided including a primary housing having a plurality of primary condensing fingers extending upwardly from and perpendicular to a horizontal axis and disposed circumferentially about a primary axis. A tube extends radially from the primary axis along the horizontal axis toward a remote housing including remote condensing fingers extending downwardly from and perpendicular to the horizontal axis. The remote condensing fingers are disposed circumferentially about a remote axis extending vertically through the remote housing. The tube interconnects the primary housing and the remote housing and is flexible to facilitate movement of the housings relative to one another.

Abstract: An apparatus for the cutting of an electrical conductor has an electrical conductor arranged in a housing, a pyrotechnic drive and a cutting device. After the triggering of the drive, the cutting device enters into engagement with the conductor to cut it.

Abstract: A heat dissipation element for cooling an electronic device is disclosed. The heat dissipation element has a top surface and a bottom surface for mounting the electronic device to be cooled thereto. The top surface defines a heat dissipation area for dissipating heat from the electronic device and a plurality of heat transfer fins project upwardly from the top surface and are coextensive with the heat dissipation area. Each of the heat transfer fins defines a plurality of steps having a rise and a run and each of the steps extend across the heat dissipation area for maximizing an amount of heat dissipated from the electronic device. The heat dissipation element is particularly useful in either one of a cold plate assembly used with a liquid cooled unit (LCU) or a boiler plate assembly used with a thermosiphon cooling unit (TCU).

Abstract: A fluid heat exchanger assembly cools an electronic device with a cooling fluid supplied from a heat extractor (R, F) to an upper portion of a housing. A refrigerant is disposed in a lower portion of the housing for liquid-to-vapor transformation. A partition divides the upper portion of the housing from the lower portion and flow interrupters are disposed in the upper portion for interrupting thermal boundary layer to enhance thermal heat transfer to the flow of liquid coolant through the coolant passage of the upper portion in response to heat transferred by an electronic device to the lower portion of the housing.

Abstract: A heat exchanger assembly includes a first and second manifold. Each of the manifolds includes a tubular wall and a pair of manifold ends spaced from each other defining a flow path. A plurality of flow tubes extend between the manifolds and are in fluid communication with the flow paths. An insert is slidably disposed in the flow path of the first manifold. The insert divides the flow path into a plurality of chambers. The chambers and the flow tubes cooperate to establish a plurality of flow passes. The flow passes are for directing a heat exchange fluid through the heat exchanger assembly. The chambers are useful for orienting and connecting plumbing connections at various locations along the manifolds.

Abstract: The invention provides an air filter assembly including an air filter extending along a central axis from a first end to a second end. The air filter decreases in width along the central axis from the first end to the second end. The air filter assembly also includes a filter housing partially enclosing the air filter and defining an aperture adjacent to the second end. One or more airstreams can be directed through the aperture to the air filter. The air filter assembly also includes at least one valve member rotatable about a rotation axis. The valve member pivots around the second end to block at least a portion of the aperture.

Abstract: Welding apparatus includes a first electrode having an electrode surface adapted to contact an outward end fold of a heat-exchanger tube which is positioned in an orifice of a tubesheet with the fold contacting an outward-facing side of the tubesheet. A second electrode has an electrode surface adapted to contact the outward-facing side of the tubesheet. Another welding apparatus includes a first electrode having an electrode surface adapted to contact an end of a heat exchanger tube positioned in an orifice of a tubesheet. The first electrode is movable to create an outward end fold in the tube and deform the fold against the outward-facing side of the tubesheet. Another welding apparatus includes a second electrode having an electrode surface adapted to contact the outward-facing side of a tubesheet and having cutouts which surround each of a plurality of heat-exchanger tubes and which are adapted to receive a first electrode.

Abstract: A cooling assembly includes a housing supporting a nozzle for directing cooling air over an electronic component. A casing rotatably supports a shaft, which in turn, supports a compressor, an expander, and an electric motor, for circulating air and delivering the cooling air to the nozzle. The assembly is distinguished by air bearings supporting the shaft in the casing on a thin film of air, thereby maintaining a contaminate free housing.

Abstract: A hermetically sealed housing includes a plurality of inner walls extending radially from a central post to a circular outer wall, thereby defining a plurality of pie shaped chambers, each independently containing a refrigerant. At least one of the chambers is always in position to remove heat from an electronic device regardless of the orientation of the heat exchanger assembly. A plurality of side fins are disposed on the outer wall of the housing, and a plurality of top fins extend radially from a central axis (A) and are disposed on top of the housing. A wicking material is disposed on the interior of each chamber. A fan assembly is disposed on top of the top fins to blow air radially down into the fins.

Abstract: A modular CPU cooling unit designed to fit within the available space within an existing box or cabinet containing a CPU. The fan, pump and liquid to air cross flow heat exchanger are fitted within the available volume with the fan spaced away from the heat exchanger a suitable distance to pull air through the entire face area of the heat exchanger, even though it is considerably larger than the fan.

Abstract: A power striker assembly effects final positioning of a vehicle closure member and includes a fixed frame and a striker member carried on a striker plate for selective engagement of a latch carried on the closure member, to displace the closure member from a presented position to a cinched position. Guide means interconnects the frame and striker plate to effect simultaneous translational and rotational displacement of the striker plate between end limits of travel to produce linear displacement of the striker member. An actuator selectively displaces the striker plate between its end limits of travel in response to a control signal. Finally, an interlock fixes the striker plate in the cinched position in the absence of the control signal.

Abstract: An electronics cabinet for storing a plurality of electronic devices therein is provided and includes a fan and an evaporative cooler. The fan draws a flow of air into the cabinet, circulates the flow of air through the evaporative cooler, and then across the electronic devices for removing heat produced by the electronic devices. The evaporative cooler removes heat from the flow of air by absorbing heat from the flow of air and then dissipating the heat by evaporating a liquid into a secondary airflow, which is directed out of the cabinet. The cabinet includes a cold air plenum having an actuator for adjusting a cross-sectional area of the cold air plenum to control the airflow through each of the supports.

Abstract: A cam drive apparatus comprising a magnetic gear adapted to communicate rotational movement between a crankshaft and a cam shaft, wherein said magnetic gear comprises an outer member comprising a plurality of circumferentially spaced magnet means, said outer member being mounted for rotation with one of said crankshaft and camshaft, an inner member comprising a plurality of circumferentially spaced magnet means, said inner member being concentrically arranged within said outer member to define an annular gap therebetween, and an intermediate member comprising a plurality of circumferentially spaced ferromagnetic pole pieces located within said annular gap between said inner and outer members and being mounted for rotation with the other of said crankshaft and camshaft.

Abstract: A thermosiphon cooling assembly includes a refrigerant disposed in a lower portion of a housing for undergoing a liquid-to-vapor-to-condensate cycle. A mixing device is disposed within the lower portion of the housing for increasing the transfer of heat from the electronic device during the liquid-to-vapor-to-condensate cycle. The mixing device may include a vapor stirrer disposed above the liquid of the refrigerant and/or a liquid stirrer disposed in the liquid of the refrigerant for moving the liquid of the refrigerant over a boiler plate.

Abstract: A fuel injector comprises an injector body having a tip portion defining a spray aperture; a pintle extending within the tip portion for axial movement between an extended position and a retracted position, the pintle having a head portion engageable with the spray aperture to close the spray aperture when the pintle is in its retracted position; biasing means being provided for biasing the pintle towards its retracted position; and solenoid means for selectively moving the pintle into said extended position; said solenoid means comprising an electromagnetic coil and a moveable armature capable of being acted upon by the coil to urge the pintle towards its extended position; wherein the pintle and armature are separable from one another whereby the armature can decouple from the pintle when the pintle moves from its extended position to its retracted position.