Abstract: Disclosed herein an evaporative emission treatment device comprising: a housing; and an adsorption member disposed in the housing, the adsorption member comprising an adsorption component comprising an activated carbon textile made from a novoloid precursor.

Abstract: An emissions control canister including an insert tube and a final scrubber inside the tube. Because a scrubber formed as a carbon monolith is relatively fragile and easily damaged, a flexible, porous, resilient sling is provided for installing and retaining scrubber within cylindrical tube in lieu of either seals or elastomeric gaskets. An end of the scrubber is placed on a center portion of the sling, and the straps are folded alongside the cylindrical surface of the scrubber to form a sub-assembly. The sling is die-cut from planar stock of either a loose, thick, woven polyester fabric or an open-cell resilient foam. Advantages of the sling over a resilient elastomeric gasket are cost, ease of assembly, and the outer surface of the scrubber is made available as additional vapor adsorption area.

Abstract: An electronic throttle control having a piezo actuator that, when energized, will deliver a force to the throttle gear sufficient to free it from a stuck condition.

Abstract: A trim resistor assembly includes a trimmable resistor element embedded within a polymeric housing. The trimmable resistor element includes trimmable resistive film disposed on a nonconductive substrate. Lead wires are connected to contact pads on the substrate. The resistor element and wires are pre-assembled and placed within a mold defining a cavity. The mold includes a pedestal that covers a central region of the substrate that includes the trimmable resistive film. A polymeric material is injected into the cavity to form an integrally molded body that is the polymeric housing. In addition to the trim resistor element and the bare end sections of the wires, the section of the wires that are adjacent the end sections and include the polymeric sheath are also embedded in the housing to strengthen and seal the joint. The pedestal forms an opening in the housing that exposes the resistive film to provide access for trimming the resistance to a desired value.

Abstract: A method of main reformer startup is disclosed. The method comprises introducing a first supply of fuel and a first supply of air into a micro-reformer. The first supply of fuel is increased to produce a heated reformate in the micro-reformer. The heated reformate is directed through a main reformer in order to heat the main reformer. At least a portion of the heated reformate is burned in the main reformer. A second supply of fuel and a second supply of air is introduced into the main reformer to produce a main supply of reformate. A method for maintaining a vehicle device in standby condition is also disclosed.

Abstract: A bearing module for a pintle valve including a pintle bearing, bearing spring, and two-part housing. The bearing has an axial face for sealing against an inner axial surface of the housing. The bearing diameter is less than the diameter of the housing, permitting the bearing to float radially. The housing fits into a port in the valve body and also extends over an axial surface of the body, thus forming a seal against the wall of the port and the surface of the body. The bearing spring, preferably a wave washer, is compressed within the housing as the two housing parts are assembled to form the module. In a currently preferred embodiment, the housing further comprises a coking shield extending along the surface of the pintle shaft within the valve port to reduce the tendency for coking gases to enter the bearing module.

Abstract: A precision fuel rail assembly for direct fuel injection comprising a plurality of formed parts first assembled and positioned loosely on a precision fixture, then joined (e.g. tack welded), by applying a BFM on all joints forming a “green” assembly and firing in a brazing oven, to produce a precision assembly formed from stainless steel parts. A bracket defining a sole plate for the assembly may be formed as a continuous element or a plurality of individual fuel rail brackets. Flanged sockets are attached to the bracket at locations corresponding to the fuel injector locations on an engine bank. Bolt holes are provided along the centerline of the sockets and fuel injectors. The bracket supports a fuel distribution tube via saddle elements disposed between the bracket and the tube. A jump tube supplies fuel from the distribution tube to each socket.

Abstract: A universal anchor for a vehicle, comprising: a magnet being fixedly secured to an anchor portion defining an opening; a flux deflector movably mounted to the anchor for movement in a range defined by a first position and a second position, the flux deflector effectively blocking said opening when said flux deflector is in said first position; a magnet fixedly secured to the anchor; a sensing switch configured to detect the magnetic field of the magnet, wherein the magnetic field is increased as the flux deflector moves from the first position towards the second position, the sensing switch providing a detectable signal when the magnetic field is increased.

Abstract: A method and apparatus for measuring current, and particularly bi-directional current, in a field-effect transistor (FET) using drain-to-source voltage measurements. The drain-to-source voltage of the FET is measured and amplified. This signal is then compensated for variations in the temperature of the FET, which affects the impedance of the FET when it is switched on. The output is a signal representative of the direction of the flow of current through the field-effect transistor and the level of the current through the field-effect transistor. Preferably, the measurement only occurs when the FET is switched on.

Abstract: A hybrid powertrain system includes a combustion engine, a battery buffer for storing electric energy by converting it onto chemical energy, which can be converted back into electrical energy when need, a fuel cell unit having multiple fuel cells each of which is an electrochemical energy conversion device that converts hydrogen and oxygen into water, producing electricity and heat in the process, a power level control unit for capturing electrical energy from the fuel cell unit for delivering zero power, full power, or any power level in between, and an electric motor having inputs for receiving energy from the combustion engine, the battery buffer and the fuel cell auxiliary power unit, and an output for generating activation power to a transmission providing a driving force to a vehicle.

Abstract: The rationality of a measured temperature of transmission fluid is assessed by comparing it to an engine coolant temperature. The rationality assessment is enabled when the ambient air temperature is reliably determined and deemed normal, a sufficient soak condition is confirmed, and the measured temperature, the engine temperature and the ambient air temperature are all within prescribed ranges. The rationality assessment monitors the ambient temperature relative to the initial engine temperature during the assessment period, and the assessment is disabled if the ambient air temperature deviates from the initial engine temperature by more than a calibrated value.

Abstract: A method of making composite electric machine rotor assembly of a desired magnetic pattern. Magnetic segments and non-magnetic segments are separately formed to green strength, and then arranged adjacent to each other in a desired magnetic pattern. A small amount of powder material is added in-between the segments, and the whole assembly is then sintered to form a sinterbonded composite component of high structural integrity.

Abstract: A CO-selective catalyst comprises a catalytic material, wherein the catalytic material is selected from the group consisting of Pt, Pd, Rh, Ir, Os, Ru, Ta, Zr, Y, Ce, Ni, Cu, and oxides, alloys, compounds, and combinations comprising at least one of the foregoing; a modifying agent selected from the group consisting of Pb, Bi, Ge, Si, Sb, As, P, and combinations comprising at least one of the foregoing; and a support. In one embodiment, the method for forming the CO selective catalyst comprises combining a catalytic material and a support with about 2 to about 25 atomic percent of a modifying agent, based on the total surface atoms of the catalytic material, to form a modified catalyst-containing support and disposing the modified catalyst-containing support on or into a substrate.

Abstract: An ignition apparatus having twin spark high-voltage outputs incorporates features of a pencil coil wherein at least a portion of a transformer assembly is disposed within a spark plug well when installed in an internal combustion engine, thereby reducing the space required on the top of the engine. A secondary winding spool is configured to retain a secondary winding in first and second portions, wound either the same way for use in waste spark ignition systems or in opposite orientations for two-plug-per-cylinder systems. An alternate configuration includes an isolated shield that is internal to the case.

Abstract: A fuel cell assembly comprising a plurality of individual fuel cells, especially a solid-oxide fuel cell assembly. The cells are organized into a plurality of stacks, preferably two stacks, disposed side-by-side rather than end-to-end as in a prior art monolithic single stack. This arrangement makes the assembly compact physically, which can be highly desirable in some fuel cell applications. The stacks are connected conventionally in series electrically but are supplied with air and fuel in parallel to shorten the distribution manifolds and improve uniformity of distribution and exhaust among all the cells.

Abstract: Apparatus and method for securing a fuel rail to a cylinder head of an engine wherein a plurality of passageways are formed through the fuel rail perpendicular to the longitudinal axis thereof. Securing members (e.g., bolts) are passed through the passageways and secured directly to the cylinder head. The bolts and injector sockets are preferably arranged in linearly spaced, alternating fashion along the fuel rail and lie along a common plane that intersects the longitudinal axis of the fuel rail.

Abstract: In a solid-oxide fuel cell assembly, at least one positive displacement air supply (PDAS) pump supplies at least a portion of the air required for various functional air streams through the assembly. Mass air flow through each PDAS pump is readily controlled to a predetermined flow by controlling the rotational speed of the pump, obviating the need for an MAF sensor and control valve. Preferably, each different air stream through the assembly is controlled by its own PDAS pump, sized for the required flow, allowing each to operate at its optimal pressure and thereby minimizing the parasitic electrical cost of providing air to the SOFC assembly.

Abstract: A motorized cam actuator for linear actuation of an apparatus. An actuating motor shaft is fitted with a bushing having first and second opposed flats and a threaded portion at an outer end thereof. With the motor mounted to a pedestal, the bushing is rotated on the shaft to a predetermined angular position such that assembly stack up is cancelled. The bushing is then fixed to the shaft by welding. A cam with a central opening is mounted onto the bushing, the opening having flats for mating with the flats on the bushing. The cam is mounted onto the bushing and is secured thereto by a nut. This arrangement eliminates any relative motion between the bushing and the motor shaft and prevents stress on the weld joint from reaching failure levels.

Abstract: A temperature sensor includes a membrane supported by a substrate and a circuit having elements for a substrate electrical resistance indicative of the temperature of a substrate and a membrane electrical resistance indicative of the temperature of a membrane. The substrate resistance and the membrane resistance are arranged in a bridge configuration to facilitate measurement of a differential voltage responsive to temperature change. The resulting temperature signal includes a first varying portion and a second varying portion. A controller receives a temperature signal from sensor, eliminates the second varying portion and generates a temperature value based on the based on the first varying portion. In this manner, the sensor provides an improved, fast response to changes in the surrounding temperature.

Abstract: A method and control system to accomplish knock control on a multi-cylinder spark-ignition internal combustion engine equipped variable cam phasing system, comprising monitoring cam position, crankshaft position, and, engine knock signal, determining cam position relative to crankshaft position, and implementing either a global cylinder knock control strategy or an individual cylinder knock control strategy, based upon whether the determined cam position relative to crankshaft position is near a default position, the determined cam position indicates the variable cam phasing system is operating in a transient mode, or, the determined cam position relative to crankshaft position is substantially different from the default position.