Abstract: A tunable impedance load bearing structure includes a support comprising an active material configured for supporting a load, wherein the active material undergoes a change in a property upon exposure to an activating condition, wherein the change in the property is effective to change an impedance characteristic of the support.

Abstract: A method of preparing a boron-nitrogen compound includes combining an ammonium salt and an ionic compound in the absence of solvent to form a mixture. The ionic compound includes a cation and an anion. The anion is represented by the general formula B(R1)4?, wherein each R1 is independently selected from the group of hydrogen, alkyl groups, aryl groups, and combinations thereof. The method also includes agitating the mixture in the absence of solvent to form a reaction product, and separating the boron-nitrogen compound from the reaction product.

Abstract: The pinion gear assembly thus includes a first and a second pinion gear arranged with generally parallel axes of rotation. A first and a second washer, referred to herein as stationary washers, are provided. Each of the washers has two openings spaced to generally align with two predetermined, spaced mounting locations on the planet carrier member. The first and the second washers are positioned on opposing sides of the first and second pinion gears, with the axes of rotation of the first and second pinion gears generally centered at the respective spaced openings of the washers. Because the stationary washer spans the two pinion gears, which are secured to the carrier member, the stationary member is operatively connected at two locations to the carrier member, eliminating the need for anti-rotation features and corresponding carrier features.

Abstract: A method of initially filling a new and previously unused fuel tank with a fuel including Volatile Organic Compounds includes providing a dispensing unit with an elongated flexible dispensing tube, inserting the dispensing tube through a fuel inlet of the fuel tank until the dispensing tube is disposed adjacent a bottom surface of the fuel tank, and introducing the fuel onto the bottom surface of the fuel tank in a smooth flow without spraying the fuel. Introduction of the fuel onto the bottom surface of the fuel tank in a smooth flow disposes any fuel vapors formed therein adjacent the bottom surface of the fuel tank to limit displacement of the fuel vapor into the atmosphere outside the fuel tank as the air in the fuel tank is exhausted in response to filling the fuel tank.

Abstract: A tailgate assembly for connection to a vehicle body includes a first panel portion configured for hinged connection to the vehicle body, as well as a second panel portion hinged to the first panel portion. The second panel portion is configured to be pivoted from a first position in which the second panel portion is generally parallel with the first panel portion to a second position in which the second panel portion is generally perpendicular to the first panel portion to reduce a first height of the tailgate. In some embodiments, the tailgate assembly further includes a third panel portion hinged to the second panel portion and configured to be pivoted between a stowed position in which the third panel portion extends generally parallel with the second panel portion and a use position in which the third panel portion extends generally perpendicular to the second panel portion.

Abstract: An electronics system includes an electronic device, a power source and a temperature control switch. An actuator having a shape memory alloy is attached to the temperature control switch and moves the temperature control switch between an open position preventing a current flow between the power source and the electronic device, and a closed position permitting current flow between the power source and the electronic device. The shape memory alloy transforms shapes upon the ambient temperature falling below a low critical temperature or rising above a high critical temperature to move the temperature control switch into one of the closed position to permit current flow to the electronic device or the open position to prevent current flow to the electronics device respectively.

Abstract: A vehicle includes a front-wheel drive (FWD) transmission having a case, a selectable one-way clutch (SOWC) indexed to the case, pressurized fluid, and a valve body assembly (VBA). The VBA has a piston in communication with the fluid, a return spring, and an actuator plate in continuous contact with or connected to each of the piston and a shift lever of the SOWC. Fluid moving the piston and plate in one direction locks the SOWC to enable a reverse mode, and the spring moves the piston and the plate in another direction to unlock the SOWC in a forward mode. A method prevents spin losses in the FWD transmission by positioning a two-mode SOWC within a case, positioning a VBA adjacently and externally to the case, and admitting pressurized fluid into the VBA to engage the SOWC only during a reverse operating mode.

Abstract: An automatic variable transmission with normally engaged disc clutches includes a main transmission pump connected to the transmission and at least one clutch located within the transmission. The clutch is in an engaged position when the main transmission pump is not operating. The clutch assembly includes a piston moveable between an engaged position and a disengaged position and at least one spring is operably connected to the piston. The piston is operable to move the at least one spring between the engaged position and a disengaged position. A plurality of clutch plates may transfer torque when the at least one spring is in the engaged position.

Abstract: A method of processing a resolver fault in a motor generator unit (MGU) includes receiving a position signal from a resolver describing a measured angular position of a rotor of the MGU, determining the presence of the resolver fault using the position signal, and calculating or extrapolating an estimated rotor position when the resolver fault is determined. A predetermined resolver fault state may be determined using a measured duration of the resolver fault, and the MGU may be controlled using the estimated rotor position for at least a portion of the duration of the resolver fault. A motor control circuit is operable for processing the resolver fault using the above method, and may automatically vary a torque output or a pulse-width modulation (PWM) of the MGU depending on the duration of the resolver fault.

Abstract: A fluid level detection system includes a fluid reservoir defining a cavity for holding fluid therein. A fluid level sensor is mounted to the fluid reservoir. The solenoid body defines a first opening establishing fluid communication between an armature chamber and a cavity defined by the reservoir. Travel time of an armature within the armature chamber is thereby affected by fluid level in the reservoir. A controller is operatively connected to the sensor and is operable to receive a sensor signal indicative of travel time from the sensor and formulate a control signal corresponding thereto. A power source is operatively connected to the controller for energizing the coil and the controller. In some embodiments, multiple fluid containing components are connected with one or more controllers. An engine, a transmission, and rear axle differentials on a vehicle may be equipped with sensors to provide fluid level, temperature and viscosity information.

Abstract: A sensor for measuring fluid level is provided that includes a float, which may be steel or another material that affects magnetic flux. The sensor further includes a housing defining a cavity configured to receive the float. The housing may be, but need not be, tubular, and the cavity may be cylindrical. At least one magnetic coil is wound to the housing along the cavity. The coil may be wound around the housing. The float is positionable in the fluid to move within the cavity in relation to fluid level.

Abstract: A seal module for sealing between a first door and a second door of opposing-hinged doors includes a base defining a channel and a retractable seal moveably disposed within the channel. The retractable seal moves between an extended position for sealing between the first door and the second door, and a retracted position spaced from one of the first door and the second door to allow independent pivotable movement of either the first door or the second door.

Abstract: An extended-range electric vehicle includes drive wheels, an engine having an output shaft, a planetary gear set having a node driven by the output shaft of the engine when the engine is on, and first and second electric machines. The first electric machine is connected to another node, and operates as a generator when the engine is on. A one-way clutch is connected to the remaining node. The second electric machine is connected to an output side of the one-way clutch, with a shaft connecting the drive wheels to the second electric machine. A controller provides a forward electric-only (EV) mode, a reverse EV mode, power-split mode(s), and series mode(s). The series mode(s) provide a direct mechanical path between the engine and drive wheels, with the one-way clutch overrunning in the forward EV mode. The one-way clutch may be activated passively or by a PRNDL device.

Abstract: A shim structure is provided for damping vibration and attenuating noise in a brake system. The brake system includes a forcing member operable to urge a friction member against a rotating member to slow or stop the same. The shim structure includes a shim body that is adapted to be interposed within the brake system. The shim body includes one or more tabs that are configured to oscillate out-of-phase with vibrations generated by the brake system during urging of the friction member against the rotating member to thereby dissipate vibrational energy generated by the brake system. The dimensions, orientation, and/or location of each tab are selected or engineered to provide predetermined levels of vibration and noise attenuation. A mass may be attached to each tab. The geometry, location, and/or size of each mass may be selectively modified to provide predetermined levels of vibration and noise attenuation.

Abstract: A method of optimizing steering and stability performance of a vehicle includes measuring a set of inertial data during a regenerative braking event (RBE), calculating a set of vehicle performance data using the inertial data, and comparing the performance data to calibrated threshold data to determine a maximum regenerative braking torque (RBT). The maximum RBT is automatically applied during the active RBE. The vehicle includes a chassis, an electric motor/generator for applying an RBT, a frictional braking system, chassis inertial sensors for measuring a set of chassis inertial data, and a controller having an algorithm for calculating a set of vehicle performance data using the chassis inertial data. The controller determines the maximum RBT by comparing the vehicle performance data to corresponding threshold data. The chassis inertial sensors can include accelerometers, a yaw rate sensor, a steering rate sensor, speed sensors, and/or a braking input sensor.

Abstract: A vehicle includes a high-voltage (HV) energy storage system (ESS), an HV power bus, a DC-DC power converter electrically connected to the HV power bus, an HV bus connector, a low voltage (LV) battery power bus, and a pair of LV bus connectors. The vehicle includes a vehicle module electrically connected to the HV and LV bus connectors, an LV power bus electrically connected to the DC-DC power converter and to the module, and a controller. The controller has an algorithm that controls the converter to power the module via one of the LV bus connectors during a transient LV condition. The converter and a method of controlling the same are also provided, with the method including determining the LV condition, powering the vehicle module via one of the LV bus connectors during the transient LV condition, and powering the module via the other LV connector otherwise.

Abstract: A porous, sound absorbing structural foam load floor support is provided that defines an integral duct. The duct is configured as a ventilation air passage from the air outlet of a heat-emitting component, such as an energy storage system in a hybrid vehicle, so that the load floor support serves both to support the load floor as well as to provide a route for heat dissipation. By integrating the duct within the load floor support, a separate duct, which would have to route around other vehicle components located under the load floor, is not required. The structural foam load floor support is configured to absorb noise of a cooling system for the energy storage system. A porous expanded polypropylene foam is especially well-suited for noise attenuation and load floor support.

Abstract: A method of controlling an auxiliary pump for use with a transmission in a vehicle is provided, the vehicle having a system voltage/current. The method comprises: determining an optimal auxiliary pump start voltage/current; determining if the system voltage/current is less than the optimal auxiliary pump start voltage/current; if yes, determining if the auxiliary pump is in a start-mode and if a predetermined override condition has been met; determining if the actual auxiliary pump speed is less than a desired auxiliary pump speed if the auxiliary pump is in the start-mode; if not, determining if the auxiliary pump is in an on-state; and, increasing an actual auxiliary pump voltage/current to equal the optimal auxiliary pump start voltage/current if the actual auxiliary pump speed is less than the desired auxiliary pump speed or the predetermined override condition has been met.

Abstract: An internal gear and cap assembly includes a gear having a base that extends about an axis between a first and second end. The first end defines a groove that extends to a floor and the groove surrounds the axis. Teeth extend from the base. A lip extends from the first end and also surrounds the axis. A cap has a flange that is inserted into the groove. The lip is deformed toward the groove such that material from the lip flows to trap the flange between the lip and the floor of the groove to retain the cap to the gear in the axial direction. Slots may be defined in the flange such that the material from the lip flows into the slots to provide a key-lock between the cap and the gear to prevent rotation of the cap relative to the gear about the axis.

Abstract: A hydraulic control system for distributing pressurized fluid to a multi-mode hybrid-type power transmission is provided, as well as a method for regulating the same. The hydraulic control system includes an engine-driven main pump in fluid communication with a main regulator valve, and an electrically-driven auxiliary pump in fluid communication with an auxiliary regulator valve. One pressure control solenoid provides feedback (boost) pressure to both regulator valves, and thereby modify output of the main and auxiliary pumps. A controller selectively modifies distribution of boost pressure to ensure a continuous and controllable feed of hydraulic pressure to the transmission during all vehicle operations.