Patents Represented by Attorney Rahul D. Engineer
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Patent number: 7514346Abstract: The present invention is a semiconductor device comprising a semiconductor body having a top surface and laterally opposite sidewalls formed on a substrate. A gate dielectric layer is formed on the top surface of the semiconductor body and on the laterally opposite sidewalls of the semiconductor body. A gate electrode is formed on the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the laterally opposite sidewalls of the semiconductor body.Type: GrantFiled: December 7, 2005Date of Patent: April 7, 2009Assignee: Intel CorporationInventors: Robert S. Chau, Brian S. Doyle, Jack Kavalieros, Douglas Barlage, Suman Datta, Scott A. Hareland
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Patent number: 7504678Abstract: The present invention is a semiconductor device comprising a semiconductor body having a top surface and laterally opposite sidewalls formed on a substrate. A gate dielectric layer is formed on the top surface of the semiconductor body and on the laterally opposite sidewalls of the semiconductor body. A gate electrode is formed on the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the laterally opposite sidewalls of the semiconductor body.Type: GrantFiled: November 7, 2003Date of Patent: March 17, 2009Assignee: Intel CorporationInventors: Robert S. Chau, Brian S. Doyle, Jack Kavalieros, Douglas Barlage, Suman Datta
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Patent number: 7476615Abstract: An iodine-doped ruthenium barrier layer for use with copper interconnects within integrated circuits is formed using novel, iodine-containing ruthenium precursors in an ALD or CVD process. Ruthenium precursors that may be used include ruthenium containing carbonyls, arenes, cyclopentadienyls, and certain other ruthenium containing compounds. The ruthenium precursors include iodine to catalyze a subsequent copper metal deposition and to smooth the surface of the ruthenium layer. The iodine concentration across the thickness of the ruthenium barrier layer may be constant or may be graded.Type: GrantFiled: November 1, 2006Date of Patent: January 13, 2009Assignee: Intel CorporationInventors: Joseph H. Han, Harsono S. Simka, Adrien R. Lavoie, Juan E. Dominguez, John J. Plombon
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Patent number: 7427794Abstract: The present invention is a semiconductor device comprising a semiconductor body having a top surface and laterally opposite sidewalls formed on a substrate. A gate dielectric layer is formed on the top surface of the semiconductor body and on the laterally opposite sidewalls of the semiconductor body. A gate electrode is formed on the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the laterally opposite sidewalls of the semiconductor body.Type: GrantFiled: May 6, 2005Date of Patent: September 23, 2008Assignee: Intel CorporationInventors: Robert S. Chau, Brian S. Doyle, Jack Kavalieros, Douglas Barlage, Suman Datta, Scott A. Hareland
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Patent number: 7422950Abstract: A MOS device comprises a gate stack comprising a gate electrode disposed on a gate dielectric, a first spacer and a second spacer formed on laterally opposite sides of the gate stack, a source region proximate to the first spacer, a drain region proximate to the second spacer, and a channel region subjacent to the gate stack and disposed between the source region and the drain region. The MOS device of the invention further includes a buried oxide (BOX) region subjacent to the channel region and disposed between the source region and the drain region. The BOX region enables deeper source and drain regions to be formed to reduce transistor resistance and silicide spike defects while preventing gate edge junction parasitic capacitance.Type: GrantFiled: December 14, 2005Date of Patent: September 9, 2008Assignee: Intel CorporationInventors: Giuseppe Curello, Hemant V. Deshpande, Sunit Tyagi, Mark Bohr
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Patent number: 7368791Abstract: According to one aspect of the invention, a semiconducting transistor is described. The channel portion of the transistor includes carbon nanotubes formed on top of an insulating layer which covers a local bottom gate. Source and drain conductors are located at ends of the carbon nanotubes. A gate dielectric surrounds a portion of the carbon nanotubes with a substantially uniform thickness. A local top gate is located between the source and drain conductors over the carbon nanotubes. Lower portions of the local top gate are positioned between the carbon nanotubes as the local top gate forms pi-gates or “wraparound” gates around each carbon nanotube.Type: GrantFiled: August 29, 2005Date of Patent: May 6, 2008Assignee: Intel CorporationInventors: Yuegang Zhang, Brian S. Doyle, George I. Bourianoff
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Patent number: 7365011Abstract: A method of forming a copper interconnect on a substrate comprises providing a substrate that includes a dielectric layer and a trench etched into the dielectric layer, depositing a barrier layer within the trench, using a palladium immobilization process to form a metal catalyst layer on the barrier layer, activating the metal catalyst layer, and using a vapor deposition process to deposit a copper seed layer onto the metal catalyst layer. The vapor deposition process may include PVD, CVD, or ALD. An electroplating process or an electroless plating process may then be used to deposit a bulk copper layer onto the copper seed layer to fill the trench. A planarization process may follow to form the final interconnect structure.Type: GrantFiled: November 7, 2005Date of Patent: April 29, 2008Assignee: Intel CorporationInventors: Adrien R. Lavoie, Arnel Fajardo, Valery M. Dubin
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Patent number: 7358121Abstract: The present invention is a semiconductor device comprising a semiconductor body having a top surface and laterally opposite sidewalls formed on a substrate. A gate dielectric layer is formed on the top surface of the semiconductor body and on the laterally opposite sidewalls of the semiconductor body. A gate electrode is formed on the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the laterally opposite sidewalls of the semiconductor body.Type: GrantFiled: August 23, 2002Date of Patent: April 15, 2008Assignee: Intel CorporationInventors: Robert S. Chau, Brian S. Doyle, Jack Kavalieros, Douglas Barlage, Suman Datta
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Patent number: 7354849Abstract: A method for carrying out a damascene process to form an interconnect comprises providing a semiconductor substrate having a trench etched into a dielectric layer, wherein the trench includes a barrier layer and an adhesion layer, depositing a copper seed layer onto the adhesion layer using an ALD process, depositing an iodine catalyst layer onto the copper seed layer using an ALD process, and depositing a copper layer onto the copper seed layer using an ALD process. The iodine catalyst layer causes the copper layer to fill the trench by way of a bottom-up fill mechanism. The trench fill is performed using a single ALD process, which minimizes the creation of voids and seams in the final copper interconnect.Type: GrantFiled: February 28, 2006Date of Patent: April 8, 2008Assignee: Intel CorporationInventors: John J. Plombon, Adrien R. Lavoie, Juan E. Dominguez, Joseph H. Han, Harsono S. Simka
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Patent number: 7348283Abstract: A method for forming a mechanically robust dielectric film comprises depositing a dielectric film on a substrate and then inducing a compressive strain in a top surface of the dielectric film to form a compressive strained surface. The compressive strain may be induced using an ion implantation process that bombards the dielectric film with ions that become implanted in the top surface of the dielectric film. The damage caused during ion implantation, as well as the implanted ions themselves, causes an expansion of the top surface which induces a biaxial compressive residual stress, thereby forming a compressive strained surface. The compressive strain reduces the amount of surface flaws present on the top surface, thereby improving the toughness of the dielectric film. In addition, the ion implantation process may modify the plasticity of the top surface and reduce the likelihood of fracture mechanisms based on dislocation pileup for crack initiation.Type: GrantFiled: December 27, 2004Date of Patent: March 25, 2008Assignee: Intel CorporationInventors: Jihperng Leu, Jun He
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Patent number: 7223650Abstract: Embodiments of the invention include a circuit with a transistor having a self-aligned gate. Insulating isolation structures may be formed, self-aligned to diffusions. The gate may then be formed self-aligned to the insulating isolation structures.Type: GrantFiled: October 12, 2005Date of Patent: May 29, 2007Assignee: Intel CorporationInventor: Peter Chang
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Patent number: 7220635Abstract: A method for making a semiconductor device is described. That method comprises forming a high-k gate dielectric layer on a substrate, and forming a sacrificial layer on the high-k gate dielectric layer. After etching the sacrificial layer, first and second spacers are formed on opposite sides of the sacrificial layer. After removing the sacrificial layer to generate a trench that is positioned between the first and second spacers, a metal layer is formed on the high-k gate dielectric layer.Type: GrantFiled: December 19, 2003Date of Patent: May 22, 2007Assignee: Intel CorporationInventors: Justin K. Brask, Mark L. Doczy, Jack Kavalieros, Uday Shah, Matthew V. Metz, Chris E. Barns, Suman Datta, Christopher D. Thomas, Robert S. Chau
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Patent number: 7220296Abstract: An electroless plating bath for filling high aspect ratio features with copper metal comprises water, a water soluble copper containing compound having an initial concentration of 0.5 to 50 g/L, a catalyst reducing agent having an initial concentration of 0.02 to 1.5 g/L, a bulk reducing agent having an initial concentration of 2.37 to 29.7 g/L, a buffering agent having an initial concentration of 25 to 100 g/L, a grain refining additive having an initial concentration of 0.25 to 5.0 g/L, a bath stabilizing agent having an initial concentration of 0.02 to 0.1 g/L, and a rate controlling additive having an initial concentration of 0.01 to 0.5 g/L. The catalyst reducing agent may comprise glyoxylic acid and the bulk reducing agent may comprise glycolic acid or hypophosphite.Type: GrantFiled: December 15, 2005Date of Patent: May 22, 2007Assignee: Intel CorporationInventors: Shaestagir Chowdhury, Matthew R. Bauer, Jeff Grunes, Soley Ozer
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Patent number: 7183184Abstract: A method for making a semiconductor device is described. That method comprises forming a hard mask and an etch stop layer on a patterned sacrificial gate electrode layer. After first and second spacers are formed on opposite sides of that patterned sacrificial layer, the patterned sacrificial layer is removed to generate a trench that is positioned between the first and second spacers. At least part of the trench is filled with a metal layer.Type: GrantFiled: December 29, 2003Date of Patent: February 27, 2007Assignee: Intel CorporationInventors: Mark L. Doczy, Justin K. Brask, Jack Kavalieros, Uday Shah, Chris E. Barns, Robert S. Chau
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Patent number: 7176075Abstract: The present invention is a novel field effect transistor having a channel region formed from a narrow bandgap semiconductor film formed on an insulating substrate. A gate dielectric layer is formed on the narrow bandgap semiconductor film. A gate electrode is then formed on the gate dielectric. A pair of source/drain regions formed from a wide bandgap semiconductor film or a metal is formed on opposite sides of the gate electrode and adjacent to the low bandgap semiconductor film.Type: GrantFiled: January 6, 2005Date of Patent: February 13, 2007Assignee: Intel CorporationInventors: Robert S. Chau, Doulgas Barlage, Been-Yih Jin
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Patent number: 7176090Abstract: A method for making a semiconductor device is described. That method comprises forming on a substrate a dielectric layer and a sacrificial structure that comprises a first layer and a second layer, such that the second layer is formed on the first layer and is wider than the first layer. After the sacrificial structure is removed to generate a trench, a metal gate electrode is formed within the trench.Type: GrantFiled: September 7, 2004Date of Patent: February 13, 2007Assignee: Intel CorporationInventors: Justin K. Brask, Jack Kavalieros, Mark L. Doczy, Matthew V. Metz, Suman Datta, Uday Shah, Brian S. Doyle, Robert S. Chau
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Patent number: 7160767Abstract: A method for making a semiconductor device is described. That method comprises forming a dummy dielectric layer that is at least about 10 angstroms thick on a substrate, and forming a sacrificial layer on the dummy dielectric layer. After removing the sacrificial layer and the dummy dielectric layer to generate a trench that is positioned between first and second spacers, a gate dielectric layer is formed on the substrate at the bottom of the trench, and a metal layer is formed on the gate dielectric layer.Type: GrantFiled: December 18, 2003Date of Patent: January 9, 2007Assignee: Intel CorporationInventors: Justin K. Brask, Jack Kavalieros, Uday Shah, Mark L. Doczy, Matthew V. Metz, Robert S. Chau
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Patent number: 7157378Abstract: A method for making a semiconductor device is described. That method comprises forming a dielectric layer on a substrate, forming a trench within the dielectric layer, and forming a high-k gate dielectric layer within the trench. After forming a first metal layer on the high-k gate dielectric layer, a second metal layer is formed on the first metal layer. At least part of the second metal layer is removed from above the dielectric layer using a polishing step, and additional material is removed from above the dielectric layer using an etch step.Type: GrantFiled: July 6, 2004Date of Patent: January 2, 2007Assignee: Intel CorporationInventors: Justin K. Brask, Chris E. Barns, Mark L. Doczy, Uday Shah, Jack Kavalieros, Matthew V. Metz, Suman Datta, Anne E. Miller, Robert S. Chau
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Patent number: 7157755Abstract: Method and structure for optimizing dual damascene patterning with polymeric dielectric materials are disclosed. Certain embodiments of the invention comprise polymeric sacrificial light absorbing materials (“polymer SLAM”) functionalized to have a controllable solubility switch wherein such polymeric materials have substantially the same etch rate as conventionally utilized polymeric dielectric materials, and subsequent to chemical modification of solubility-modifying protecting groups comprising the SLAM materials by thermal treatment or in-situ generation of an acid, such SLAM materials become soluble in weak bases, such as those conventionally utilized to remove materials in lithography treatments.Type: GrantFiled: February 11, 2005Date of Patent: January 2, 2007Assignee: Intel CorporationInventor: Michael D. Goodner
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Patent number: 7148548Abstract: A semiconductor device is described that comprises a gate dielectric and a metal gate electrode that comprises an aluminide.Type: GrantFiled: July 20, 2004Date of Patent: December 12, 2006Assignee: Intel CorporationInventors: Mark L. Doczy, Jack Kavalieros, Matthew V. Metz, Justin K. Brask, Suman Datta, Robert S. Chau