Abstract: Methods and systems are described to automatically lock and unlock a front axle disconnect mechanism in an all-wheel drive (AWD) system responsive to driving conditions to reduce parasitic losses and increase fuel efficiency. A control algorithm is described which automatically determines whether the front axle disconnect mechanism should lock or unlock responsive to various sensor readings throughout the vehicle. The sensor readings relate to the driving conditions. Advantageously, the present disclosure automatically decides the best mode for optimum fuel economy while safely responding to driving conditions, and therefore removes the requirement for a driver to select the operating mode.

Abstract: The technology described herein provides methods and systems for powertrain optimization and improved fuel economy including multiple displacement engine modeling and control optimization, automotive powertrain matching for fuel economy, cycle-based automotive shift and lock-up scheduling for fuel economy, and engine performance requirements based on vehicle attributes and drive cycle characteristics. Also provided is a reverse tractive road load demand simulation algorithm used to propagate a reverse tractive road load demand and a corresponding component torque and speed, derived from a vehicle speed trace, in a reverse direction through a powertrain system. Also provided is a dynamic optimization algorithm. The dynamic programming algorithm is applied to a matrix of fuel flow rates to find the optimal control path that maximizes the powertrain efficiency over a cycle.

Abstract: The present disclosure utilizes Non-linear Proportional and Derivative (NLPD) control on a duty cycle of an applying clutch for stationary and rolling vehicle garage shifts. The applying clutch can be engaged by as electrically activated solenoid valve, and the present disclosure utilizes NLPD control to adjust the duty cycle of the solenoid to provide a smooth vehicle garage shift engagement. The present disclosure utilizes a control algorithm based on turbine speed, turbine acceleration, and output speed. The present disclosure can utilize an existing vehicle control unit, such as an engine control unit (ECU), transmission control unit (TCU), or the like, to receive turbine speed measurements, to calculate the solenoid duty cycle using NLPD control on the turbine speed acceleration error, and to adjust the solenoid driver on the solenoid valve.

Abstract: A throttle control system for a vehicle includes a suspension sensor that detects suspension amplitudes of a suspension system of the vehicle, a grade sensor that detects an angular position of the vehicle, and a controller that receives first operational data from the suspension sensor and second operational data from the grade sensor and regulates a throttle of the vehicle based on the first and second operational data.

Abstract: A restraint system is disclosed for securing a passenger to a seat in a motor vehicle. The restraint system is composed of a four point restraint belt removably attached to a vehicle seat having a plurality of vertical straps and attachment mechanisms for connecting said straps across the passenger's chest and lap. Each of the vertical straps has a first end removably attached to latches located in the front of the seat back and a second end removably attached to a latch located behind the vehicle seat.

Abstract: A steering system including a rack and pinion, and two tie rods is provided. The rack has a rack axis, and each of the two tie rods has a tie rod axis. The rack is engaged by the pinion, such that rotation of the pinion drives the rack to move in a linear direction. Each of the two tie rods has its first end connected to the rack, such that the tie rod axis is offset from the rack axis. Further, each of the two tie rods has a second end, which is connected to the wheels of a vehicle.

Abstract: The present disclosure provides a Front End Module (FEM) assembly and associated assembly method with a rail system to enable efficient assembly, tighter clearances between the front end module assembly and the vehicle, and time and cost savings. The present disclosure provides a FEM assembly including grilles and headlamps and a rail system enabling the FEM to be assembled on a vehicle. Advantageously, the present disclosure allows the FEM to pass between fenders on the vehicle with a very tight clearance condition. The rail system included in the present disclosure allows the FEM to be assembled efficiently while protecting grilles and headlamps from being damaged by fenders and protecting the fenders from damage from the FEM.

Abstract: A power device for use in a vehicle includes a housing, a voltage converter, and a charge-storing device. The housing carries the voltage converter and the charge-storing device. The voltage converter includes a circuit that converts a power signal having a first voltage level to a second voltage level. The charge-storing device electrically couples with the voltage converter and stores the power signal having the second voltage level.