Abstract: The ink of the invention comprises a mixture of finely subdivided polyethylene powder, an aliphatic or aromatic hydrocarbon solvent, a dispersing agent, an indicia material additive such as a dye or pigment and/or a physical property enhancing additive such as alumina, glass beads, silica, metal flakes, etc. Preferably high and very high molecular weight polyethylene is used, alone or in mixture with lower density polyethylene in amounts from 25 to 45 weight percent in the ink. The polyethylene can have a particle size from 1 nanometer to 150 microns, preferably from 0.1 to 100 microns. The printing ink can be used to prepare a transfer having a decorative layer printed onto a carrier sheet. Various printing methods can be used to prepare the transfer such as gravure printing with etched or engraved chrome-plated or copper rolls; flexography printing with a flexible printing plate; and screen printing. The preferred method is screen printing.

Abstract: This invention is an indicia transfer and method for its use to impart indicia to polyolefin objects during rotational molding. The transfer is a laminate of at least two, and preferably, three coats on a carrier sheet, which is preferably a flexible, transparent polymer sheet. The coats, as successive layers on the carrier sheet are: an optional backing coat of a backing-coat pressure sensitive adhesive, an indicia coat of a colorants in a graphic or alphanumerical array, and a top coat of a pressure sensitive adhesive. The pressure sensitive adhesive used for the backing coat has a transition melting temperature less than the surface temperature of the mold to which the transfer is to be applied while the top-coat pressure sensitive adhesive has a temperature sensitive adhesive which becomes tacky at the demolding temperature to enable transfer of the coats to the interior surface of a rotational mold.

Abstract: A permanent, roughened or textured surface is applied to parts molded from polyolefins, particularly from polyethylene by applying to the surface of the part a coating mixture of a tackifier resin and polyolefin particles in a liquid carrier and incorporating a granular or particulate matter in the coating, either by application to the coating or by admixing the granular or particulate matter into the coating mixture. The coated surface is heated to the melt temperature of the polyolefin surface for a short time, sufficient to gel the polyolefin particles of the coating into the surface of the part, but insufficient to cause any thermal distortion of the part.

Abstract: The polyethylene caulking composition of the invention is a mixture of a carrier and binder component and polyethylene powder. The carrier and binder component is a liquid hydrocarbon oil. The polymer is finely subdivided polyethylene, preferably ultra high molecular weight, having a low melt index, no greater than 30. The composition is thixotropic with a consistency of toothpaste, typically having a stirred viscosity up to 30,000 centipoise at ambient temperature, which is suitable for use as a caulking composition. The caulking composition of the invention can be extruded at low pressures through a caulking gun or from a squeeze tube to plug vent holes or perforations in molded, hollow-form polyethylene parts, or applied as a caulk onto the flange surfaces of rotational molds.

Abstract: This invention is a method for the precise placement of indicia with high resolution into the wall of a hollow-form, molded plastisol part. The method includes the steps of preparing a plastisol graphic transfer by casting a base layer of plastisol onto a carrier sheet, printing indicia with pigmented plastisols onto the base layer of plastisol to form a graphic transfer, and over printing the graphic transfer with a body layer of plastisol. After each layer of plastisol is deposit, the layer cured by heating before depositing the next layer and the transfer is heated to cure the final, body layer.

Abstract: This invention is an indica transfer and method for its use to impart indica to polyolefin objects during rotational molding. The transfer is a laminate of at least two coats on a carrier sheet, which is preferably a flexible, transparent polymer sheet. The coats, as successive layers on the carrier sheet are: an indica coat of indica material in a graphic or alphanumerical array and a top coat of a top-coat pressure sensitive adhesive. Preferably the transfer also includes a backing coat of a backing-coat pressure sensitive adhesive between the carrier sheet and the indica coat, The pressure sensitive adhesive used for the top coat has a transition temperature less than the mold surface temperature onto which the transfer is applied to enable transfer of the coats to the interior surface of a rotational mold.

Abstract: A mixture of a carrier and binder component and polymer powders is provided as a molding composition for sealing rotational molds or for reinforcing selected areas of rotationally molded parts. The carrier and binder component can be very low density polyethylene, petroleum jelly, hydrocarbon wax, hydrocarbon tackifier, or mixtures thereof, and the polymer powders are thermoplastics having a low melt index. The molding composition is applied to selected areas of the rotational mold, such as to the mating flanges of the mold halves to seal the parting line of the mold, or to areas within the mold where it is desired to have reinforced regions of greater wall thickness, such as ribs or bosses.

Abstract: There is disclosed a method for permanently and decoratively enhancing a polyethylene surface of a preformed article. In this method, a decorative enhancement composition is created by blending particulate thermoplastic powder, a binder solid, and a colorant into a liquid carrier. The particulate thermoplastic powder bonds to the colorant, the binder solid promotes adhesion of the colored thermoplastic to the polyethylene surface until it can be bonded, and the liquid carrier facilitates the transfer of the colored thermoplastic to the polyethylene surface of the preformed article. The decorative enhancement composition is applied to the polyethylene surface. The deposited decorative enhancement composition and the interfacing polyethylene surface are heated sufficiently to incorporate the decorative enhancement composition into the polyethylene surface. The enhanced polyethylene surface is allowed to cure by removal of the application of heat.

Abstract: Electrical circuit elements such as electrically conductive strips are permanently applied to the surface of polyolefin parts, such as polyethylene parts which are manufactured by rotational molding, by use of a transfer which can be applied to the interior surface of a rotational mold at the start of the molding cycle or can be applied to the molded part after its formation. The transfer comprises a carrier sheet on which the conductive circuit elements are printed with a mixture of wax or polyethylene powders containing from 30 to about 60 weight percent of conductive particles, preferably metal flakes. After application, the carrier sheet is removed and the conductive circuit elements are permanently incorporated into the surface of the polyethylene part by heating, either during the rotational molding cycle or by post-cycle heating of the formed part.

Abstract: There is disclosed an aqueous-base coating composition containing, as essential components, finely-divided, water-dispersable: colorant, polyethylene, binder and water with sufficient of a surface active agent to form a stable suspension. The coating composition is applied as a film coating onto a polyethylene surface and the binder temporarily binds the coating to the surface until the coating can be thermally treated to incorporate the coating into the polyethylene, permanently coloring the surface. The invention also comprises a method for the preparation of the aqueous-base coating composition in which the essential components are prepared as aqueous dispersions or emulsions which are blended together to form the final coating composition.

Abstract: A turnbuckle with a central link having internal right and left hand threads receives the ends of longitudinally split sections of a pair of shaft members which are threaded with complimentary right and left hand threads. The sections of the shafts are slidably engaged within the central link and a band of low friction material is placed between the opposing flat surfaces of the engaged shaft sections. The shafts can be sectioned into half sections, however, a preferred embodiment provides each of the shafts with a pair of quarter sections at 180-degree spacing.

Abstract: There is disclosed an inflatable lining for selected inner surfaces of footwear, such as a shoe, boot or sandal. The inflatable lining is formed of first and second plastic sheets having the shape and size of the selected inner surfaces, e.g., a sole, or any portion of the upper surfaces of the footwear. The sheets are bonded together in a continuous seam about their peripheral edges thereby forming a sealed interior chamber. A plurality of discontinuous seams are formed between the first and second sheets to create within the sealed interior chamber a plurality of interconnecting tubular passageways, and at least one continuous seam can also be provided that subdivides the interior chamber into two or more subdivided interior chambers. The inflatable liner is provided with an air pump that preferably is a flexible bulb with an inlet valve which discharges into a flexible tube which extends to a pressure control valve and then to the interior chamber of the inflatable inner sole.

Abstract: There is disclosed a method, and the apparatus useful in the method, for the treatment of water in which the treatment unit is formed of a vessel having a treatment chamber with interior surfaces formed entirely of a nonferrous metal, preferably of copper and/or brass. Within the treatment chamber is suspended an electrode subassembly of copper cathodes and a sacrificial magnesium anode, formed of copper and magnesium plates which are oriented in substantially parallel array, spaced apart by a plurality of electrically conductive spacing elements.

Abstract: There is disclosed a preform for an air pump and relief valve assembly which has an assembly body with a substantially flat bottom and molded entirely of a flexible plastic to form a bulbous extremity on one end of the body and open at its bottom and a relief valve recess adjacent the opposite end of said body and open to a valve port in said bottom wall with at least one, and preferably two, internal passages open to the interior of the bulbous extremity and extending through said assembly body to a second port open at the bottom wall, with a substantially planar base flange extending about said body and peripherally about said bulbous extremity and said relief valve recess. The preform can be sealed to a flat sheet of plastic to complete the pump and relief valve and for this purpose has a transverse tunnel located between said internal passage and the bottom wall.

Abstract: There is disclosed a method for the permanent application of indicia to the surface of the polyolefin object by applying pigmented material to the surface in an indica pattern, preferably from a transfer sheet. Preferably the pigmented material is a mixture of finely divided pigment, hydrocarbon wax and finely divided polyolefin. The polyolefin surface bearing the indicia is coated with a coating mixture comprising a mixture of polyolefin and a binder such as a rosin or wax. Thereafter, the coated, indicia-bearing polyolefin surface is surface-heated to a temperature sufficient to fuse the coating and incorporate the coating and indicia permanently into the polyolefin object. The heating can be performed by passing a heat source across the surface.

Abstract: There is disclosed an airless spray head having a rotatable turret orifice tip holder with a floating turret seal preloaded with a compression spring within a spray head body having a distal circular rim, a through longitudinal passageway and an intersecting orthogonal bore which receives the cylindrical turret. A retainer nut surrounds and receives the spray head body which is captured by the circular rim, and a low friction washer is located between the rim and the retainer nut. The compression spring is biased against the upstream face of the turret seal by a spring retainer with a boss on its downstream face and an annular groove on its upstream face in which an annular sealing washer is permanently received. The compression spring is mounted on the downstream boss and retained thereon by spring detents of the boss. A second annular sealing washer is located between the downstream face of the retainer and the end of the spray head body.

Abstract: There is disclosed the combination of an airless spray head for spraying liquids under high pressure in which an orifice tip holder is positioned in the spray head to locate the orifice tip in a longitudinal through passage of the spray head body and a comminuter mechanism having a turbine mounted within a comminuter casing with a liquid flow header to direct the liquid flow across the turbine blades, causing rotation of the turbine wheel and a coaxially mounted comminuting member to comminute solids in the liquid being sprayed prior to discharge of the liquid to the orifice tip. In the preferred embodiment the comminuting member is a axially fluted cylinder mounted in a cylindrical comminuting chamber.

Abstract: There is disclosed a method for the assembly of an aerospace fastener system of a torque limiting, frangible collar nut and pin in a non-interference fit application wherein the pin develops increased frictional resistance to rotation with increased torque loading applied to the fastener. In the method, the nut is run up on the pin while rotation of the pin is retarded by a key which has a limited rotational movement and which is restrained against rotation by a resilient spring force. The method is practiced with an improved L-head for a rotationally driven tool in which the key holder of the L-head has a limited degree of rotational moveability which is resilient restrained by a spring link which includes a cable which is passed about a stationary drum to provide a dampening of the spring force. The invention greatly extends the useful life of keys as the torsional loads transmitted to the keys are held within safe limits.

Abstract: There is disclosed a press-on cap having a flat top with a cylindrical skirt with an annular tear band defined by a pair of annular score lines, and with at least two annular inner beads which seat in annular grooves in the neck of a bottle. The cap skirt extends below the lower score line of the annular tear band to form a tamper-proof ring which is bonded by laser radiation at least one, preferably two, spots to the neck of the plastic bottle. The spot bonds preferably have a diameter no greater than about 0.15 inch. The invention also comprises a bottle filler line which includes a capping station in which caps are applied and pressed downwardly over the narrow necks of the bottles which have been filled with a liquid such as milk or non-carbonated beverage, and a cap bonding station in which the capped and filled bottles are passed between laser beam effectors which are pulsed momentarily to spot bond the tamper-proof rings of the caps to the necks of the bottles.

Abstract: An enhancement composition and a method for its use in a molding process. The enhancement composition is applied to the interior surfaces of the mold cavity used in a molding process such as blow molding, injection molding, thermoforming or rotational molding. The enhancement composition is applied prior to closing of the mold and molding of the plastic article. The enhancement composition comprises a liquid carrier containing up to about 50 weight percent of enhancement solids which comprise a mixture of an enhancement solid such as particles of varied thermoplastic and thermosetting resins, metal flakes, glass beads, carbon, graphite, etc., and a binder solid which can be a hydrocarbon resin, wax, rosin or terpene base resin. The invention provides for almost unlimited modification of the surfaces of molded plastic products, offering the plastics fabricator the ability to mold products having very specialized surface properties with a low cost structural polymer, e.g.