Patents Represented by Attorney Robert F. Clark
  • Patent number: 7728495
    Abstract: A method of making an HID lamp and an HID lamp that includes a ceramic envelope with a ceramic capillary, wherein the capillary has an electrode feed-through therein that is sealed inside the capillary by a frit seal that extends inside the capillary a first distance from a distal end of the capillary, and a ceramic heat sink around at least half an external diameter of the capillary, wherein the heat sink is separated from the envelope and from the distal end of the capillary and the heat sink is in thermally conductive contact with the capillary and has an external diameter at least 1.5 times the external diameter of the capillary. In one preferred embodiment, the heat sink does not overlap the frit seal.
    Type: Grant
    Filed: August 1, 2007
    Date of Patent: June 1, 2010
    Assignee: Osram Sylvania Inc.
    Inventors: Karlene J. Zuk, Arlene Hecker, Cathy S. Trumble, Joanne M. Browne
  • Patent number: 7727429
    Abstract: A method of molding a ceramic vessel includes compressing a water-soluble powder, suspending the compressed powder shape in a mold, injecting a ceramic molding mixture into the mold, and dissolving the compressed powder by flushing the vessel with water. A core for making an arc discharge vessel that has a discharge chamber and two capillaries includes a molded core of the water-soluble powder having a shape of the discharge chamber, and preferably two capillary-forming pins extending from the molded core. An apparatus for removing the molded core that includes a water reservoir that preferably flushes water through the vessel and dissolves molded core.
    Type: Grant
    Filed: March 25, 2005
    Date of Patent: June 1, 2010
    Assignee: OSRAM Sylvania Inc.
    Inventors: Jeffrey T. Neil, Joseph V. Lima, Victor E. Perez
  • Patent number: 7710038
    Abstract: A ceramic discharge vessel is described that is provided a feedthrough comprised of a molybdenum alloy containing at least 75 weight percent molybdenum and greater than 5 weight percent of nickel and at least one other alloying metal selected from copper and iron, wherein the weight ratio of the amount of nickel to the combined amount of copper and iron, Ni:(Fe,Cu), in the alloy is in the range of 1:1 to 9:1. The thermal expansion coefficient of the alloy is sufficiently matched to that of the ceramic so that the feedthrough may be sealed to the discharge vessel without causing cracking. Preferably, the feedthrough is directly sealed to the ceramic discharge vessel without the use of an intermediate frit material.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: May 4, 2010
    Assignee: OSRAM Sylvania Inc.
    Inventor: Thomas J. Patrician
  • Patent number: 7682052
    Abstract: An LED lamp has a housing comprising a heat conductive body arrayed about a longitudinal axis with a tubular projection extending therefrom coaxial with the longitudinal axis. The tubular projection has a distal end attached to the heat conductive body and a proximal end opposite thereto. A motor is positioned within the tubular projection and has a tubular, vaned fan blade operatively connected thereto. A plurality of LED components is attached to an outside surface of the tubular projection at the proximal end. An air inlet is formed at the proximal end of the tubular projection and a plurality of air outlets are spaced about the tubular projection between the distal end of the tubular projection and the LED components. A base is operatively attached to the housing for attachment to a power supply.
    Type: Grant
    Filed: June 21, 2006
    Date of Patent: March 23, 2010
    Assignee: Osram Sylvania Inc.
    Inventor: Charles M. Coushaine
  • Patent number: 7667407
    Abstract: A fluorescent tanning lamp having a glass envelope has an ultra-violet light reflecting coating covering at least 180° of an inside surface of the envelope; and a phosphor layer covering substantially 360° of the inside surface of the envelope, including overlying the ultra-violet reflecting coating. An odor reducing photocatalytic material is provided on an outside surface of the envelope, the photocatalytic material being coextensive with the ultra-violet light reflecting material. A preferred material is anatase TiO2; i.e., the crystalline form.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: February 23, 2010
    Assignee: OSRAM Sylvania Inc.
    Inventors: Steven C. Schlitt, Keith A. Klinedinst
  • Patent number: 7659220
    Abstract: There is described a sealing composition for sealing aluminum nitride and aluminum oxynitride ceramics comprising: a mixture of SiO2, at least one other metal oxide, and a silicon additive comprising at least one of silicon metal or a silicide. The silicon additive acts to suppress the formation of nitrogen bubbles during the sealing of articles comprised of aluminum nitride or aluminum oxynitride ceramics, e.g., as in the case of a ceramic discharge vessel for a high intensity discharge lamp.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: February 9, 2010
    Assignee: Osram Sylvania Inc.
    Inventors: Yi Zheng, Richard C. Marlor, George C. Wei
  • Patent number: 7641755
    Abstract: An assembly for forming a hollow, ceramic arc discharge vessel for high-intensity discharge (HID) lamps is described wherein a means for self-alignment of two molded sections is provided. In particular, the sealing surface of one section of the arc discharge vessel is provided with a convex surface and the sealing surface of the other section is provided with a concave surface. The radius of the convex sealing surface is smaller than the radius of the concave sealing surface so that the sections may self-align during joining, preferably without gas entrapment in the seal.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: January 5, 2010
    Assignee: Osram Sylvania Inc.
    Inventor: Jeffrey T. Neil
  • Patent number: 7633237
    Abstract: A method of controlling run-up of a metal halide lamp that has a nominal (full) light output during steady state operation and that has a current limit Ilim, includes, during run-up of the metal halide lamp to steady state operation, evaluating requested power Preq and requested current Ireq to operate the lamp at the nominal light output Ln during the run-up, supplying Ilim to operate the lamp so long as Ireq?Ilim and supplying Preq to operate the lamp when Ireq<Ilim, and modulating power P supplied to the lamp. The power modulation is preferably at an acoustic resonance frequency of the lamp, such as the first azimuthal resonance mode of the lamp. Power modulation may include sweeping a sine wave ripple on top of an input voltage waveform, wherein a frequency range of the sine wave ripple includes an acoustic resonance frequency.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: December 15, 2009
    Assignee: OSRAM SYLVANIA Inc.
    Inventors: Nancy H. Chen, Joseph A. Olsen
  • Patent number: 7619362
    Abstract: A method of detecting a leak in an outer jacket of a metal halide lamp having an arc tube inside the outer jacket and operated by a ballast, where the ballast monitors an electrical characteristic of the lamp during start and detects a leak in the outer jacket when the electrical characteristic deviates from that of a corresponding metal halide lamp whose outer jacket does not have a leak. The electrical characteristic is one of six markers, namely (1) V?(E) at a predetermined E, where V?(E) is a derivative of lamp voltage V as a function of cumulative energy E delivered to the ballast since ignition, (2) a value of E at which V?(E) reaches a maximum, (3) V at a predetermined E, (4) a local maximum of V?(E) up to a predetermined E, (5) a global maximum of V?(E), and (6) E required to achieve a predetermined V.
    Type: Grant
    Filed: August 9, 2007
    Date of Patent: November 17, 2009
    Assignee: OSRAM Sylvania Inc.
    Inventors: Joseph A. Olsen, Nancy H. Chen
  • Patent number: 7618157
    Abstract: A lamp includes a linearly extending heat sink, blue-light-emitting LEDs mounted on the heat sink, and a light emitting cover mounted on the heat sink in line with the LEDs, a first portion of the cover opposite the LEDs including a phosphor that is excited by the LEDs to emit white light. The cover may be a tube with the LEDs outside the tube, a portion of the tube nearest the LEDs being transparent and receiving light from the LEDs. The tube may include reflectors that are attached to an exterior surface of the tube to hold the tube on the heat sink. Alternatively, the cover may enclose the LEDs on the heat sink, where a portion of the cover has an interior surface that reflects light from the LEDs to the first portion. The lamp may include electrical connections that allow for multiple lamps to be connected in series.
    Type: Grant
    Filed: June 25, 2008
    Date of Patent: November 17, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Miguel Galvez, Maria Anc, Richard Speer, William A. George
  • Patent number: 7619350
    Abstract: An arc discharge lamp (10) has a lamp envelope (12) and an arc discharge vessel (14) mounted within the envelope (12). An arc centering structure (60) is positioned within the arc discharge vessel for substantially centering the arc. The centering structure (60) is preferably fixedly mounted within the arc discharge vessel (14) and preferably comprises a metal annulus (62) that incandesces during lamp operation and adds to the light output of the lamp. In a preferred embodiment, the lamp is suitable for vertical or horizontal operation.
    Type: Grant
    Filed: August 29, 2006
    Date of Patent: November 17, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Lori R. Brock, Warren P. Moskowitz
  • Patent number: 7598859
    Abstract: A method and system for controlling lighting in a space reduces energy consumption of the light sources by changing at least one of the color rendering index (CRI) and the correlated color temperature (CCT) while maintaining illumination levels. Preferably, the method and system sense movement of people in the space relative to light sources that light the space, and automatically and individually adjust plural solid state lighting devices that form each of the respective light sources to a first lighting condition when people are in a first position, wherein the lamps respectively emit light of a first illumination level and a first CRI at a first electrical power level, and to a second lighting condition when people are in a second position, wherein the light sources respectively emit light of the first illumination level and a smaller CRI than the first CRI and at a lower electrical power level than the first electrical power level.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: October 6, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Joseph Laski, Makarand H. Chipalkatti
  • Patent number: 7589477
    Abstract: A method of controlling run-up of a metal halide lamp that has a nominal (full) light output during steady state operation and that has a current limit Ilim, includes a lamp ballast sensing lamp current and voltage and calculating power, and evaluating requested power Preq and requested current Ireq to operate the lamp at the nominal light output during run-up to steady state operation, supplying Ilim to operate the lamp when Ireq?Ilim, and supplying Preq to operate the lamp when Ireq<Ilim. The method may determine Preq in various ways, including determining a light output L of the lamp; comparing lamp voltage to a nominal voltage Vn for the lamp during steady state operation; determining energy E delivered to the lamp; and estimating lamp efficacy. The method may also be used to characterize an unknown lamp attached to the ballast.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: September 15, 2009
    Assignee: OSRAM Sylvania Inc.
    Inventors: Nancy H. Chen, Joseph A. Olsen
  • Patent number: 7535176
    Abstract: Blue-emitting phosphors for use with plasma display panels (PDP) or other vacuum ultraviolet-excited (VUV) devices are provided. These blue-emitting phosphors and mixtures thereof include at least a europium-activated calcium-substituted barium hexa-aluminate (CBAL) phosphor. Preferably, the CBAL phosphor has a composition which may be represented by the formula: Ba1.29-x-yCaxEuyAl12O19.29, wherein 0<x<0.25 and 0.01<y<0.20. These blue-emitting phosphors exhibit improved degradation characteristics, including reduced color shift and increased intensity maintenance, under conditions found in VUV-excited devices.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: May 19, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Gregory A. Marking, Chung-Nin Chau, Thomas M. Snyder, Shellie K. Northrop, Chen Wen Fan
  • Patent number: 7503825
    Abstract: Aluminum nitride arc discharge vessels having a high total transmittance may be made by annealing the as-sintered AlN vessel in a nitrogen atmosphere, preferably at a temperature of at least about 1850° C. and for a time of at least about 50 hours. The annealing increases the total transmittance of the vessel to greater than 92% in the wavelength region from about 400 nm to about 700 nm. The annealed AlN discharge vessels are useful for lamp applications, such as metal halide lamps, and offer an improved durability and life over polycrystalline alumina (PCA).
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: March 17, 2009
    Assignee: OSRAM Sylvania Inc.
    Inventor: George C. Wei
  • Patent number: 7501766
    Abstract: There is described a lamp having a high-temperature glass envelope, at least one feedthrough assembly, and a light source disposed within the envelope; the at least one feedthrough assembly having an inner electrical lead connected to the light source, an outer electrical lead for conducting electrical energy from an outside source to the light source, and an intermediate connector electrically connecting the inner and outer electrical leads, the intermediate connector being resistant to oxidation within a temperature range up to 1200° C. and having a thermal expansion coefficient in the range of 0-2 ppm/° C.; and the intermediate connector being sealed within a seal area of the envelope.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: March 10, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: John H. Selverian, Ernest Davey
  • Patent number: 7497974
    Abstract: The sensitivity of YPO4:Ce phosphors to 185 nm radiation may be increased by incorporating a praseodymium coactivator. The use of Ce and Pr as co-activators in a YPO4 phosphor improves the sensitivity of the phosphor to excitation by both 185 nm and 254 nm radiation and should increase total UVA and UVB output in fluorescent lamps. The co-activated phosphor has emission peaks at about 355 nm and about 335 nm.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: March 3, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Chen Wen Fan, Gregory A. Marking, Thomas M. Snyder
  • Patent number: 7481963
    Abstract: A method for reducing the loss of magnesium during the sintering of aluminum oxide articles, such as ceramic discharge vessels for lighting applications. Magnesium oxide is added to aluminum oxide articles to control grain growth during sintering, but the sintering causes magnesium loss from the article. In order to address this problem, one or more aluminum oxide articles that are enriched in magnesium oxide are added to the sintering furnace to stem the loss of magnesium oxide in the remaining articles. The enriched aluminum oxide article is made by soaking a porous aluminum oxide article in an aqueous solution of magnesium nitrate and heating the porous article to convert the magnesium nitrate to magnesium oxide. The enriched articles may then be added in one or several locations to the sintering furnace, where the magnesium from the enriched articles is released to suppress the magnesium loss.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: January 27, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Jeffrey T. Neil, Victor E. Perez, Timothy J. Horton
  • Patent number: D599491
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: September 1, 2009
    Assignee: Osram Sylvania Inc.
    Inventor: Hong Luo
  • Patent number: D606237
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: December 15, 2009
    Assignee: Osram Sylvania Inc.
    Inventors: Robert Schmitt, Constance Pineault