Abstract: An electrical system architecture for a vehicle brake by wire system provides three electrical power sources: an electric generator, an electric power storage device such as a battery, and a third source which may be either an electric generator or storage device. An electric circuit has a common node and (1) connects the first electric generator to the common node through a first diode, (2) connects the first electric power storage device to the common node through a second diode, (3) connects the electric power source to the common node through one of the first and second diodes, and (4) connects the common node to the electric power inputs of control unit through circuit breaker devices. A sub-circuit within the electric circuit interconnects the first and second diodes, the common node and the first and second circuit breaker devices and isolates them within a zone protected from short circuits to points outside the zone.

Abstract: An improved vehicle restraint system includes a seat belt tension sensor and an occupant detection control module for characterizing the occupant of a vehicle seat to determine whether to allow or suppress deployment of supplemental inflatable restraints for the occupant. The belt tension sensor includes on-board signal processing circuitry and is coupled to occupant detection control module via a two wire interface that both powers the sensor and its signal processing circuitry and supports communication of belt tension data to the occupant detection control module. The sensor produces an electrical signal responsive to seat belt tension, and the processing circuitry generates one of a specified number of messages pertaining to the range of the measured tension, and then modulates the current through the two wire interface to communicate the generated message to the occupant detection control module.

Abstract: A variable power steering system for a motor vehicle is responsive to an activity signal from a vehicle stability enhancement (VSE) system and a lateral surface coefficient of friction estimator to modify steering assist in an amount dependent on the estimated surface coefficient when the vehicle stability enhancement system is active. The modification is phased in and out with slew limiting in steps also determined by the estimated lateral surface coefficient, with both the maximum modification and the step size varying inversely with lateral surface coefficient. The system preferably determines offset current values for the VSE system and estimated lateral acceleration, as well as for any other vehicle traction limit handling systems such as anti-lock braking (ABS) or traction control (TCS) and chooses the greatest in magnitude as a road surface adaptation offset current for addition to a vehicle speed offset current to provide a total current signal for the modification.

Abstract: A traction control for a motor vehicle responds to detection of a rough road surface so as to shift control away from propulsion power reduction and toward brake control to an over-spinning driven wheel when the rough road surface is detected. This better adapts the traction control to a road surface that may have a high coefficient of friction but produces intermittent loss of traction due to wheel hop or normal force fluctuations due to the rough road surface. The lower power reduction is obtained by increasing a target brake pressure used to derive a brake pressure error signal from which from which a power reduction command is derived. A delta target brake pressure may also be increased to provide a higher target velocity for the driven wheel propulsion.

Abstract: An improved vehicle seat occupant weight estimation method detects weight applied to both the seat cushion and the floor forward of the seat, and increases the measured seat weight of the occupant to account for occupant weight off-loaded to the floor. Fluid-filled bladders or other sensors are arranged to detect occupant seat weight and the weight applied to the vehicle floor forward of the seat. Upon opening of a vehicle door or an off-to-on transition of the vehicle ignition switch, the seat and floor weight sensors are monitored to detect the presence of an occupant. When the seat becomes occupied, or whenever there is a large change in the measured seat weight, the seat and floor weight are recorded, the occupant weight is estimated according to the recorded seat weight, and the inflatable restraints are allowed or suppressed based on the estimated occupant weight.

Abstract: A vehicle rollover detection apparatus and method are provided for detecting an overturn condition of the vehicle. The rollover detection apparatus includes an angular rate sensor sensing angular rate of the vehicle, and a vertical accelerometer for sensing vertical acceleration of the vehicle. A controller processes the sensed angular rate signal and integrates it to produce an attitude angle. The vertical acceleration signal is processed to determine an inclination angle of the vehicle. The rollover detection apparatus adjusts the attitude angle as a function of the inclination angle and compares the adjusted attitude angle and the processed angular rate signal to a threshold level to provide a vehicle overturn condition output signal. Additionally, the rollover detection apparatus detects a near-rollover event and adjusts the variable threshold in response thereto to prevent deployment of a vehicle overturn condition, thus providing immunity to such events.

Abstract: An improved vehicle radar system and control aids the vehicle driver during both parking and back-up maneuvers. The radar system is equipped with both long range and short range radar detection antennas, an RF switch for selecting the active antenna, and a range bin having a depth that is adjustable “on the fly”. The back-up aid function is provided by activating the RF switch to select the long range antenna and setting the range bin to a relatively large depth to cover the long range in a short time. The parking aid function is provided by activating the RF switch to select the short range antenna, and setting the range bin to a relatively short depth to achieve high close range accuracy.

Abstract: An improved occupant detection system and method includes a fluid-filled polymeric seat cushion bladder defining multiple fluid-filled chambers corresponding to different areas of the seat cushion, with no fluid flow between such chambers. Fluid pressures in the various individual chambers are detected and processed to develop a weight estimation that is compensated for occupant position. The chambers are configured to detect occupant weight in at least forward, rearward, inboard and outboard regions of the bottom seat cushion. When the detected pressures are unevenly distributed and the pressure in the forward, rearward, inboard or outboard regions of the seat exceeds the average pressure by at least a predetermined amount, a composite pressure indicative of occupant weight is adjusted in a direction to bias the suppression status in favor of allowing restraint deployment, unless the occupant is forwardly positioned on a seat that is also forwardly positioned.

Abstract: A motor vehicle has a body supported on a front pair of wheels and a rear pair of wheels with front suspension apparatus providing controllable vertical wheel constraint and roll stiffness and a rear pair of wheels with rear suspension apparatus providing controllable vertical wheel constraint and rear roll stiffness. Responsive to a commanded vehicle acceleration or braking, the driven wheel (acceleration) or front (braking) suspension apparatus is briefly altered to provide optimal tire patch traction for the one of the pair of wheels. The alteration may be further responsive to vehicle speed and/or lateral acceleration. The controllable part of the suspension apparatus may be dampers, springs or anti-sway apparatus such as torsion bars. If anti-sway apparatus, the front and/or rear roll stiffness may be controlled to promote oversteer at low vehicle speed and understeer at high vehicle speed.

Abstract: An improved vehicle crash sensing apparatus quickly and reliably characterizes frontal impacts with only minimal data processing requirements. Two or more longitudinally separated piezoelectric strips strategically located in a frontal portion of the vehicle produce impact signals that are analyzed to characterize the type of impact and the structural crush rate. In a simple implementation involving only two piezoelectric strips, a first strip extends laterally along a forward portion of the front bumper, and a second strip extends laterally along a forward portion of the hood panel, above and rearward of the first strip. In cases where an impact signal is developed by only one of the two strips, a high (under-ride) or low (over-ride) impact is indicated. If impact signals are developed by both strips, the intervening time is measured as an indication of the structural crush rate.

Abstract: A method of measuring elevational misalignment of an automotive radar sensor in a factory or service setting utilizes two or more targets that can be discriminated by the radar system. The targets are positioned at different elevational angles with respect to the desired elevation axis, and the degree of elevational misalignment is determined according to the ratio or difference in return signal amplitude for the two targets. Discrimination of the targets may be ensured by differences in range, azimuth angle or Doppler. Since the amplitude difference is a measure of misalignment, the measurement may be used to verify proper alignment or to indicate the amount of adjustment required to achieve proper alignment.

Abstract: A dual stage occupant restraint deployment control provides a signal for first stage restraint deployment if, during a sensed possible crash event, a velocity value derived from a sensed acceleration and one or more immunity measures meet predetermined criteria. A second stage restraint deployment signal is provided if a crash severity measure derived from the time rate of change of the sensed acceleration meets predetermined criteria and the first stage activation signal has been generated. The method and apparatus ensure that the immunity criteria are met for both first and second stage deployment without repeated testing if the crash severity measure is vulnerable to non-crash accelerations produced by “misuse” events and rough road driving.

Abstract: A satellite crash sensor for use in a noisy area such as a crush zone has a crash dependent clock that uses an accumulated velocity signal derived from the acceleration signal, rather than the acceleration signal itself, to determine initiation and counting of the clock count. Successive velocity values are accumulated in an accumulated velocity value that is limited between zero and a maximum limit value. The clock count is incremented away from an initial zero value when the accumulated velocity value is greater than zero and back toward the zero value when the accumulated velocity value is equal to zero. The clock count is used as a measure of time from initiation of a possible crash event in the generation of a restraint deploy indicating signal in the satellite crash sensor.

Abstract: The present invention provides a method of estimating a coefficient of adhesion between a road surface and a plurality of tires disposed on a vehicle. An estimated coefficient of adhesion for each of the plurality of tires is provided. First values of longitudinal and lateral forces on the tires are determined from a first set of vehicle dynamic parameters requiring no explicit knowledge of the coefficient of adhesion; and second values of the same forces are determined from a second set of vehicle parameters in an analytic tire model including the estimated value of the coefficient of adhesion. Differences between the first and the second values of the forces on the tires are determined in the longitudinal and lateral directions. Longitudinal and lateral adaptation speeds are determined for each of the plurality of tires; and a coefficient of adhesion adjustment for each of the plurality of tires is estimated from the differences and the adaptation speeds.

Abstract: A connecting member and method of attaching the connecting member and a tube member to a housing of a vacuum brake booster is provided. The connecting member includes a cylindrical body portion having a first end and a second end. A rim portion is formed between the first end and the second end, and a stem portion is formed at the second end of the cylindrical body portion. The stem portion includes a tapered end portion to allow the stem portion to flow radially outward when a force is applied to the stem portion. The cylindrical body portion further includes a first opening formed in the cylindrical body portion adjacent to the first end of the cylindrical body portion and a second opening in communication with the first opening. The first opening has a first diameter and the second opening has a second diameter. The second diameter is less than the first diameter. The stem portion is deformed to create a seal between a portion of a housing member and the connecting member.

Abstract: A vehicle rollover sensing apparatus and method are provided for detecting an overturn condition of the vehicle. The rollover sensing apparatus includes an angular rate sensor for sensing attitude rate of change of a vehicle and producing an output signal indicative thereof. The rollover sensing apparatus also has an integrator for integrating the sensed attitude rate of change signal over a variable time window and producing an attitude angle. The rollover sensing apparatus further includes deployment logic for comparing the attitude angle and attitude rate of change to a pair of variable threshold values, with a gray-zone that varies based on time, and an output for deploying a vehicle overturn condition signal based on the comparison. Adaptive bias removal and output minimum logic reduces bias and noise associated with the sensed signal.

Abstract: An improved weight-based occupant characterization method reliably distinguishes between a child or small adult and a tightly cinched child seat based on a variance in the sensed occupant weight and a variance in the vehicle acceleration. The weight variance and acceleration variance are used to determine a relative or normalized variance that compensates for the effects of operating the vehicle on a rough road surface. The occupant is characterized as a child seat if the normalized variance is below a first threshold for a predetermined interval, and as a child or small adult if the normalized variation exceeds a second threshold for a predetermined interval.

Abstract: An air bag calibrator that is used to calibrate a plurality of seat sensors within a seat simultaneously. The calibrator uses controlled pressure contained within an air bladder and an air press cylinder to apply a controlled force across an entire seat surface that actuates all of the seat sensors in a consistent and repeatable manner, a major improvement over existing seat calibration methods. This is accomplished by loading a seat onto the calibrator, recording a baseline seat sensor value for each of the seat sensors, extending the air press cylinder to an extended position and applying a controlled force across the entire seat surface. The air pressure in the air bladder is then increased or decreased to a target pressure for a predetermined time, at which time an actuated seat sensor values for each of the seat sensors is recorded.

Abstract: A vehicle rollover sensor is provided for detecting an anticipated overturn condition of a vehicle. The rollover sensor includes a first angular rate sensor sensing attitude rate of change of a vehicle about a first axis and producing a first attitude rate of change signal. Also included is a second angular rate sensor sensing attitude rate of change of the vehicle about a second axis and producing a second attitude rate of change signal. The first and second angular rate sensors are located on a vehicle and arranged so that the first axis is different from the second axis. The rollover sensor further includes a rollover discrimination controller for determining a vehicle overturn condition based on the first and second sensed attitude rate of change signals. In addition, roll arming logic generates a roll arming signal based on the first and second sensed attitude rate of change signals.

Abstract: A deceleration control for automotive vehicle speed control apparatus includes first and second memories storing values of closed and open loop deceleration commands, respectively, as functions of the desired vehicle deceleration rate signal. During commanded vehicle deceleration, closed loop brake command signals, derived from values of the closed loop deceleration command in the first memory, are provided to the vehicle braking system while the determined vehicle speed exceeds a transition threshold value; and, alternatively, open loop brake command signals derived from values of the open loop deceleration command in the second memory are provided to the vehicle braking system while the determined vehicle speed does not exceed the transition threshold value. The values in the first memory means are updated on the basis of deceleration error while the determined vehicle speed exceeds the transition threshold value.