Abstract: A rule-based expert system in combination with a plurality of catalog specification databases, a program instruction set, and a computer comprise an apparatus and provide a method for identifying and then selecting from among standard or non-standard medium-voltage power cable specifications for preparing price quotations therefor.

Abstract: A ferromagnetic cable insertion tube is cantilevered from a polymeric conduit extruder and separates an electrical and/or optical cable being pulled through the conduit from the inner surface of the conduit until it has solidified. A d.c. current source is applied to a coil surrounding the cable insertion tube upstream or downstream of the extruder so as to induce a magnetic flux in the tube and create a north pole at the downstream free end of the tube and a south pole at the upstream free end of the tube. An array of magnets is assembled about the insertion tube at the downstream free end or north pole thereof. The magnets are arranged with their north poles confronting the north pole of the insertion tube so that the repulsive forces between the like poles magnetically levitate the free end of the insertion tube and keep it from sagging into contact with the extruded conduit.

Abstract: An electrical overhead transmission conductor cable having a steel reinforcing core which exhibits improved characteristics and unexpected conductivity above about 64% IACS is manufactured of a steel core covered by at least one stranding layer which is formed of round or trapezoidal shaped wire strands subjected to annealing before heat treatment and drawn and stress-relieved/annealed after stranding is completed, to provide a finished cable which includes an aluminum conductive portion which is dead soft, or "O" temper. The steel core of the cable carries substantially the entire tension load of both the core and conductors when suspended between vertical towers. The overhead transmission cable may be formed of trapezoidal cross section conductors wires for improved vibration performance characteristics.

Abstract: Apparatus for stress relieving multistranded cable includes a rotatable cradle of a double twist strander which carries a plurality of guide sheaves, a dual wheel capstan, and a take-up reel and a pay-off reel arranged to substantially reduce the length of the path of travel of the advancing cable and to impart stress relieving rotation and tension to the advancing cable. After the cable has been payed off of a stationary pay-off reel, it is advanced to a pair of metering sheaves to fix the starting point of the stress relieving process. From the metering sheaves, the cable advances to the dual wheel capstan mounted for rotation with the take-up reel on the cradle of the strander.

Abstract: Method and apparatus for providing proper tension on a stranded conductor, as the conductor is formed and collected on a take-up reel or bobbin, by using a strain gage to monitor the tension of the conductor being collected and to provide a signal to a controller which in turn increases or decreases the speed of a direct current, variable speed, motor used to drive the take-up reel or bobbin, thereby providing proper tension to the conductor being collected.

Abstract: A vertical shaft furnace for melting non-ferrous metals, such as copper, aluminum, and their alloys, includes metal blocks disposed in an annular wall just beneath the charging section of the furnace. Preheated air is forced into the furnace shaft through openings in the wall of metal blocks to burn or oxidize substantially all the CO gas contained in the combustion gases rising from the melting chamber of the furnace. A pressurized plenum surrounding the shaft adjacent the charge opening is used to preheat ambient air which is then supplied under pressure to another plenum above the melting chamber where the preheated air is introduced into the shaft.

Abstract: A power cable for use in high moisture and chemically corrosive environments has a longitudinally-folded sheath for encapsulating one or more electrical conductors. A plurality of overlapping folds at the longitudinal edges of the sheathing material creates a labyrinth-type sealing joint for maintaining moisture and gas integrity of the cable. A sealant is provided within the circumferential and radial spaces defined by the overlapping folds of the joint.

Abstract: A ferromagnetic cable insertion tube is cantilevered from a polymeric conduit extruder and separates an electrical and/or optical cable being pulled through the conduit from the inner surface of the conduit until it has solidified. A d.c. current source is applied to a coil surrounding the cable insertion tube upstream of the extruder so as to induce a magnetic flux in the tube and create a north pole at the downstream free end of the tube and a south pole at the upstream free end of the tube. An array of magnets is assembled about the insertion tube at the downstream free end or north pole thereof. The magnets are arranged with their north poles confronting the north pole of the insertion tube so that the repulsive forces between the like poles magnetically levitate the free end of the insertion tube and keep it from sagging into contact with the extruded conduit.

Abstract: A method of manufacture and a resultant cable structure of elliptical stranded cable which optimizes the use of existing conventional stranding machines. In accordance with the present invention, one or more layers of shaped, non-circular, wires are interposed to provide support between the inner core of substantially round wires each having essentially the same diameter and the outer layer of round wires of different diameters, which outer layer includes round wires of different diameters which are arranged to provide the minor and major axes of the elliptical cable. The shaped wires are preferably trapezoidal in shape. Alternatively, the shaped wires may be arcuately shaped elliptical wires subtending an angle determined by dividing 360.degree. by the number of shaped wires (for example, 30.degree. for a twelve wire layer) and having an aspect ratio (ratio of major axis X dimension to minor axis Y dimension) sufficient to provide support between the inner core and outer layer of round wires.

Abstract: An improved premixed gaseous fuel burner for a metal processing furnace includes an axially adjustable gas supply tube concentrically positioned within the burner body for delivering a flow of oxidant or other gaseous fuel component to the combustion chamber of the furnace. Axial repositioning of the air tube controls the spread of oxidant at the core of the flame, thereby controlling flame temperature and the operating environment of the combustion chamber and furnace. A flow mixer having a pair of helically arranged vanes provided in the annular space between the supply tube and the burner body imparts turbulent swirl to the premixture flow to cause enhanced mixing of the premixture. The gas supply tube is externally adjustable and includes a peep sight for externally viewing the flame in the furnace.

Abstract: A vertical shaft furnace for melting non-ferrous metals, such as copper, aluminum, and their alloys, includes metal blocks disposed in an annular wall just beneath the charging section of the furnace. Preheated air is forced into the furnace shaft through openings in the wall of metal blocks to burn or oxidize substantially all the CO gas contained in the combustion gases rising from the melting chamber of the furnace. A pressurized plenum surrounding the shaft adjacent the charge opening is used to preheat ambient air which is then supplied under pressure to another plenum above the melting chamber where the preheated air is introduced into the shaft.

Abstract: An electrical overhead transmission conductor cable having a steel reinforcing core which exhibits improved characteristics and unexpected conductivity above about 64% IACS is manufactured of a steel core covered by at least one stranding layer which is formed of round or trapezoidal shaped wire strands subjected to annealing before heat treatment and drawn and stress-relieved/annealed after stranding is completed, to provide a finished cable which includes an aluminum conductive portion which is dead soft, or "O" temper. The steel core of the cable carries substantially the entire tension load of both the core and conductors when suspended between vertical towers. The overhead transmission cable may be formed of trapezoidal cross section conductors wires for improved vibration performance characteristics.

Abstract: An extruder device having improved flow distribution, reduced shear and reduced surface area on which material can accumulate, including a breaker plate having a plurality of symmetrically arranged tapered holes provided therein. The holes are disposed on a series of V-shaped concentric centering grooves the diameters of which progressively increase, albeit by diminishing increments, over the adjacent inner circles. Each of the holes disposed on a particular centering groove is of equal diameter; however, the diameters of the holes become progressively smaller as the diameters of the centering grooves on which they are disposed increase. The holes nearest the center of the plate have the largest diameters, while those nearest the periphery of the plate have the smallest diameters.

Abstract: Multiple pairs of pinch rolls are used to advance a rod product along a pathway following a continuously casting and rolling system. Each pinch roll pair exerts a force normal to the rod of less than the amount necessary to substantially degrade the yield strength characteristics of the finished rod. Multiple driven pinch roll pairs cooperate to advance the rod by compressive engagement and accomplish the work of one or two pairs of pinch rolls to minimize work hardening and/or plastic deformation, which can result in an increase in yield strength. Yield strength characteristics are thus improved while the continuous rod product is still advanced and guided at very high speed along a pathway from a horizontal to a vertical direction.

Abstract: A cable take-up and payoff apparatus for the controlled payout of a continuous cable from a reel comprises a pair of laterally movable housings which support a reel on a pair of pintles and are horizontally spaced from one another by a telescoping member. A power mechanism is provided for operating the telescoping member to laterally move the housings toward and away from one another. The housings are also supported for vertical movement along a pair of upstanding masts and a power mechanism is provided for simultaneously moving the housings up and down. The pintles are independently supported for both vertical and horizontal movement relative to the housings and are thereby independently adjustable by power mechanisms into alignment with openings on the axis of the reel of cable.

Abstract: A wire tensioning device having a guide for taking up an advancing wire having slack and a brake for applying a braking force to the guides. In a wire insulating system, a wire from a supply reel or spool is passed to a take-up reel or spool, through intervening components, which accumulate, tension and apply insulation to the advancing wire. The wire is first passed from the supply reel to an accumulating device in the form of a vertical accumulator or a flipper payout. From there it is passed through the device of the present invention having a plurality of rotatable sheaves or pulleys about which the advancing wire is trained. A braking force is applied to one of the sheaves by an air brake to apply a tensioning force. From the tensioning device, the wire is fed through an insulation-applying crosshead device and then on to a take-up reel or spool.

Abstract: An expert system having a computer which can receive input data and from stored data to produce an optimized die draft schedule for a given wire drawing machine. The system is adaptable to store data for a plurality of die drawing machines, producing an optimized die draft schedule for a range of input and output rod/wire sizes on each drawing machine for which the system has stored operating parameters. Alternatively, operating parameters for additional drawing machines can be entered, enabling generation of optimum die draft schedules for most wire drawing machines. An enhanced mode may be made available to enable comparison of computed values and operator estimated values.

Abstract: A method and apparatus for automatically adjusting coolant flow rates in casting machines forming a continuous casting and rolling apparatus is disclosed.

Abstract: Apparatus for continuously extruding powdered, comminuted, or particulated feed material which includes a Conform extrusion machine or the like in cooperation with a forming wheel rotatably disposed within a portion of the Conform wheel to compress the feed material into a compacted feedstock. Compressing the feed material into a compacted feedstock enables uniform and reliable conveyance of the feed material into the extrusion machine. An auxiliary shoe member conforming to the outer periphery of the forming wheel and to the Conform shoe is included to separate the compacted feedstock from the forming wheel. The auxiliary shoe directs the compacted feedstock into a passageway formed by the Conform machine extrusion wheel and extrusion shoe. As the respective wheels are rotated the forces on the compacted feedstock heat it and cause it to yield and flow through an extrusion chamber adjacent the Conform machine abutment; it is then extruded from a die in the wall of the chamber.

Abstract: A method of and an apparatus for balancing a multi-bay cabler system when less than all of the cabler frame bays are supplied with a supply bobbin are disclosed. The apparatus comprises a mechanical counterweight system which compensates for a depleting strand supply during operation of the cabler system, thereby equalizing centrifugal loading within the rotating strander frame and maintaining its dynamic balance at full design speed during the cable assembly operation. The counterweight system is installed in a bobbin-carrying cradle of an unused cabler frame bay. According to a first embodiment, the counterweight is driven in a linear path relative to the cradle in a direction normal to the rotational axis of the cabler frame. According to a second embodiment, the counterweight is driven in an arc relative to its supporting cradle.