Abstract: Disclosed is an apparatus for and a method for more uniform and rapid cooling of molten metal, which is continuously cast into a wheel-band machine, by dispersing a relatively small amount of coolant from the periphery of a band presser wheel onto the continuous metal band at the point where the molten metal first contacts said band, with the unexpected beneficial effects of increasing the cast bar temperature and greatly reducing the amount of inverse segregation on the band-side surface of the resulting cast bar.

Abstract: Disclosed are a method of and apparatus for radiation pyrometric temperature measurement of a continuous cast metal bar. Cast bar advancing from a continuous casting machine is continuously monitored for temperature without contacting the cast bar with any apparatus by applying a layer of soot onto the surface of the bar, detecting infrared radiation emitted from the sooted area, converting the detected radiation into a temperature signal, displaying the temperature, and completely removing the soot from the cast bar before it enters a rolling mill.

Abstract: Apparatus and method for constructing a corrosion resistant multistrand electrical power cable or wire rope comprising a uniformly greased core wire with at least one outer wire helically applied thereover wherein corrosion inhibitor is and accurately applied to the core wire in a uniform coat immediately prior to stranding of the wires into a cable or rope.

Abstract: Disclosed is an apparatus and method for holding a conduit coupling in place during the process of transporting and attaching the coupling to a length of conduit which substantially eliminates problems with cross threading, coupling and conduit damage, lengths of conduit without couplings and the like.

Abstract: Disclosed is an improved high velocity dual fuel burner and a method for firing a vertical shaft metal melting furnace with gaseous or liquid fuel in which the burner nozzle is adapted to mix and ignite both types of fuels alternately or in combination by means of three concentric nozzles including a central oil spraying nozzle, an intermediate nozzle to supply natural gas and an outermost nozzle to supply combustion air.

Abstract: Disclosed is an improved system for annealing strand of the type comprising at least two sheaves across which the strand passes and becomes electrically annealed, the improvement comprising a first flange member, a second flange member concentric with the first flange member and adjacent thereto, a wide annealing band positioned between the first and second flange members and forming the bottom of a sheave groove, and means for guiding the strand being annealed traversely across a traverse zone of the band to increase longevity of the band while substantially eliminating detrimental arcing by providing an insulating air gap between the strand and either of the flange members.

Abstract: Disclosed is an apparatus and method for continuously detecting skips, protrusions, protuberances and other defects in cable conductor shield, comprising a high voltage electrode, a capacitance bridge filter circuit and a corona discharge detector. A noncontacting coaxial electrode is employed to create an electric field between the cable conductor and the electrode. In the presence of this field, defects in the shield produce corona discharges. A detection circuit employing a capacitance bridge is employed to continuously detect corona discharges and produce signals used for subsequently locating the positions of the defects on the finished cable.

Abstract: A method and burner apparatus for heating and continuously melting a non-ferrous material charge, such as copper pieces in a furnace without contaminating the material charge in the furnace with non-vaporized liquid fuel thereby maintaining the metallurgical quality of the non-ferrous material charge.

Abstract: Disclosed are apparatus for and a method of continuously trapping slag during molten copper transfer wherein a refractory slag trap comprising baffles traps slag particles by providing areas of non-uniform flow within the molten copper melt thereby causing all constituents having a specific gravity less than that of molten copper to rise to the surface of the molten copper and form agglomerates which can be easily separated from the copper by a pseudodeconting procedure or by other manual means.

Abstract: Disclosed is an improved system for annealing strand of the type comprising at least two sheaves across which the strand passes and becomes electrically annealed, the improvement comprising a first flange member, a second flange member concentric with the first flange member and adjacent thereto, and an annealing band positioned between the first and second flange members and forming the bottom of a sheave groove, further provided that the annealing band is adapted to center strand being annealed to prevent contact between the strand and either of the flange members thereby providing a renewable, strand centering annealer sheave adapted for long life.

Abstract: A resulfurized ferrous alloy including lead characterized in that the lead is well dispersed in the steel matrix and the free lead globules are controlled as to size, is produced by introducing the lead into a steel melt in the form of a fine lead sulfide (PbS), or galena powder. The alloy produced exhibits improved machinability, which characteristic is further enhanced by the formation of manganese sulfide particles which are well distributed and have minimum aspect ratio (i.e., are round) when the melt has been deoxidized with manganese.

Abstract: Disclosed is a method and apparatus for continuously lubricating cable during continuous dry curing of cable insulation to reduce friction between the cable insulation and the dry curing apparatus, thereby eliminating cable oscillation and vibration to increase product quality and the speed of production.

Abstract: Disclosed is a method for continuously lubricating cable during continuous dry curing of cable insulation and insulation shield to reduce friction between the cable surface and the dry curing apparatus, thereby eliminating cable oscillation and vibration and increasing product quality and the speed of production, comprising coating insulation compound pellets and insulation shield compound pellets with incompatible lubricant immediately prior to extrusion of insulation and insulation shield on to the cable.

Abstract: A method and apparatus for automatically controlling a carbon bake furnace to thereby reduce uniformly baked anodes is disclosed. In its method aspects, the invention contemplates the use of flue and pit temperatures to produce a control signal to operate a valve for varying the air fuel mixture of a burner associated with said valve. In its apparatus aspects, the invention utilizes a plurality of infrared detectors to measure the pit and flue temperatures. The signals produced by these sensors are fed to a computer which produces a control signal for operating a valve associated with at least one of a plurality of burners which is to have its air/fuel ratio adjusted to thus adjust the temperature in the pit heated by the selected burner to a desired target temperature.

Abstract: A method of continuously casting a molten metal in a casting means to obtain a solidified cast bar at a hot-forming temperature, passing the cast metal at a hot-forming temperature from the casting means to a hot-forming means, and hot forming the cast bar into a wrought product by a two-stage reduction of its cross-sectional area while it is still at a hot-forming temperature, including, in the first stage, the step of forming a shell of finely distributed recrystallized grains in the surface layers of the cast bar by compressive forging affecting at least the surface layer of the cross section of the bar in its as-cast condition prior to the second stage in which substantial reduction of its cross-sectional area by rolling deformation forms the desired wrought product.

Abstract: A hydrometallurgical process is provided for separative treatment of zinc-bearing metallurgical flue dust containing significant amounts of lead, chlorine, and iron. The process is especially suited for extraction of zinc sulfate from blast furnace white dust resulting in the smelting of secondary copper. According to the process, the flue dust is leached in sulfuric acid solution for substantially complete dissolution of soluble constituents, notably zinc, leaving insoluble residue consisting principally of lead oxide. At completion of leaching, pH is selectively adjusted corresponding to the desired extent of subsequent chloride removal. Second, the loaded leach solution is treated for chloride removal wherein chloride ion concentration is substantially and selectively reduced by precipitation of cuprous chloride, cuprous ions being provided by pH regulated reduction of cupric ions.