Patents Represented by Attorney Steven C. Benjamin
  • Patent number: 6372108
    Abstract: Novel alkaline polymeric binders, preferably amino epoxy binders, for use in cathodic electrodeposition coatings have a number average molecular mass of 1000 to 3000, an amine value of 150 to 250 mg KOH/g binder and 50 to 230 milliequivalents/100 g binder of beta-hydroxyalkyl urethane groups of the formula HOCnH2nOC(O)NH— where n=2 to 3, as well as processes for making such binders; aqueous compositions, particularly cathodic electrodeposition compositions containing such binders (which provide improved throwing power); and process of using such compositions, particularly on automotive bodies and parts thereof, are disclosed.
    Type: Grant
    Filed: May 16, 2000
    Date of Patent: April 16, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Helmut Hoenig, Roland Feola, Johann Gmoser, Robert Thausz
  • Patent number: 6368719
    Abstract: A process for preparing a multi-layer coating on an electrically conductive automotive body or an electrically conductive automotive body part by applying a cathodic electrodeposition coating layer, optionally a further coating layer and an outer clear coating, in which the cathodic electrodeposition coating layer of a cathodic electrodeposition coating composition is applied which, as the cathodic electrodeposition binder, contains a seed polymer with an amine value of 30 to 100 mg KOH/g and a hydroxyl value of 50 to 200 mg KOH/g, which can be prepared by radical polymerisation of 70 to 97 wt-% of a monomer mixture comprising hydroxy-functional olefinically unsaturated monomer and amino-functional olefinically unsaturated monomer in the presence of 3 to 30 wt-% of an aminoepoxy resin.
    Type: Grant
    Filed: June 12, 2000
    Date of Patent: April 9, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ludwig Siever, Walter Kuehhirt, Klausjoerg Klein, Karl-Friedrich Doessel
  • Patent number: 6355303
    Abstract: A process for multi-layer coating by application of a base coat layer of a water-borne base coat to a substrate and subsequent application of a clear coat layer of a powder clear coat, followed by joint baking of both coating layers, wherein said water-borne base coat contains an effective amount, preferably 0.5 to 10 wt. %, of one or more water-insoluble cellulose esters, largely avoids the formation of blisters in the powder clear coat layer.
    Type: Grant
    Filed: April 28, 2000
    Date of Patent: March 12, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Bettina Vogt-Birnbrich, Armin Goebel, Holger Schmidt, Werner Bosch, Frank Mueller, Kornelia Wetzel
  • Patent number: 6350358
    Abstract: A method for anodic electro-dip lacquer coating, wherein coating medium which is consumed in an anodic electro-dip bath is compensated for by an under-neutralised anodic replenishment material, wherein the replenishment material comprises A) a pigment-free aqueous binder vehicle component with a solids content of 40 to 70% by weight, an MEQ value of 15 to 40 and a content of organic solvent of ≦0.5% by weight, and B) a pigment-containing aqueous paste resin component with a solids content of 60 to 75% by weight, an MEQ value of 5 to 15 and a content of organic solvent of ≦1.0 % by weight, wherein A) and B) are present in a ratio by weight of 1:1 to 4:1 and the mixture of A) and B) has a solids content of 45 to 73% by weight, a solvent content of ≦0.75% by weight and an MEQ value which is 50 to 70% lower than the MEQ value of the electro-dip bath.
    Type: Grant
    Filed: August 21, 2000
    Date of Patent: February 26, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Eduard Ehmann, Manfred Evers, Armin Göbel, Bettina Vogt-Birnbrich, Konstadinos Markou
  • Patent number: 6350359
    Abstract: A process for coating three-dimensional, electrically conductive substrates by applying a coating layer of a stoving coating composition substantially only to the exterior surfaces of the substrates at a layer thickness sufficient to electrically insulate such surfaces, stoving the coating layer and then coating the interior surfaces with an electrodeposition coating composition, wherein the stoving coating composition is characterised by a volume resistivity from 108 to 1011 Ohm·cm of applied and stoved coating layers of said composition.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: February 26, 2002
    Assignee: E. I. du Pont de Nemors and Company
    Inventors: Klaus-Peter Doebler, Klausjoerg Klein
  • Patent number: 6350526
    Abstract: A coating composition containing about 40-90% by weight of film forming binder and 10-60% by weight of an organic liquid carrier; wherein the binder contains about (a) about 50-90% by weight of an acrylosilane polymer containing about 30-95% by weight based, based on the weight of the acrylosilane polymer, of polymerized monomers of styrene, alkyl (meth)acrylates having 1-12 carbon atoms in the alkyl group and hydroxy alkyl (meth)acrylates having 1-4 carbon atoms in the alkyl group and any mixtures thereof and 5-70% by weight, based on the weight of the polymer, of polymerized ethylenically unsaturated monomers containing reactive silane groups and the polymer has a weight average molecular weight of about 1,000-30,000; (b) about 5-25% by weight of a non-aqueous dispersed polymer of (i) a macromolecular core having a weight average molecular weight of about 50,000-500,000, and (ii) attached to the macromolecular core, a plurality of macromonomer chains having a weight average molecular weight of about 1,
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: February 26, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Jeffrey W. Johnson, Michael D. Fox
  • Patent number: 6316564
    Abstract: Acrylic AB block copolymers prepared by group transfer polymerization that are useful as pigment dispersants, characterized by mononuclear or dinuclear heterocyclic groups bonded to the highly polar anchoring A segment of the block copolymer backbone to facilitate attachment on a pigment surface and improve dispersant efficiency in solvent-borne paint systems.
    Type: Grant
    Filed: October 7, 1999
    Date of Patent: November 13, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Josef Huybrechts, Daniel C. Kraiter, Roger Vervloet
  • Patent number: 6306521
    Abstract: A pigment dispersion useful for forming coating compositions containing dispersed pigment, a carrier liquid and an AB-block polymer dispersant (binder); the AB block polymer has a number average molecular weight of about 5,000-20,000 and contains 20-80% by weight of a polymeric A segment and correspondingly 80-20% by weight of a polymeric B segment; wherein the polymeric A segment of the block polymer is of polymerized glycidyl (meth)acrylate monomers reacted with an acid from the group of aromatic carboxylic acids or aliphatic carboxylic acids; and the B segment is of polymerized alkyl (meth)acrylate monomers having 1-12 carbon atoms in the alkyl group, hydroxy alkyl (meth)acrylate monomers having about 1-4 carbon atoms in the alkyl group; and wherein the weight ratio of pigment to binder in the dispersion is about 1/100-200/100.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: October 23, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Harry J. Spinelli, Henry L. Jakubauskas, Patrick F. McIntyre, James G. King
  • Patent number: 6284850
    Abstract: Free radically polymerizable monomers may be polymerized using as an initiator a combination of a selected arylsulfonyl halide or alkylsulfonyl halide and a selected compound containing a lower valent transition metal atom. These polymerizations are sometimes living polymerizations, allowing control of polymer structure such as producing block copolymers and/or polymers with narrow molecular weight distributions. Useful monomers include styrenes and (meth)acrylate esters and amides. The products are useful as molding resins, for glazing, as film forming binders in coating compositions and have numerous other uses.
    Type: Grant
    Filed: April 29, 1999
    Date of Patent: September 4, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Virgil Percec
  • Patent number: 6204319
    Abstract: An aqueous coating composition containing: (a) an aqueous carrier medium: (b) a pigment having a pH below 7.0; (c) an AB block copolymer pigment dispersant resin of (1) an A block of a hydrophobic polymer having amine groups; and (2) a B block of a hydrophilic polymer having hydroxyl groups and carboxyl groups; the AB block copolymer has a number average molecular weight of 5,000-20,000 and contains 20-80% by weight of a polymeric A segment and correspondingly 80-20% by weight of a polymeric B segment; wherein the pigment and the dispersant are present in a pigment to dispersant weight ratio of 0.1/1-20/1; (d) a film forming polymeric binder containing carboxyl groups and (e) a crosslinking agent which on curing of the coating composition will react with the carboxyl and hydroxyl groups of the AB block copolymer and the carboxyl groups of the film forming polymeric binder. Pigment dispersions of the AB block copolymer and process for forming the dispersions also are part of this invention.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: March 20, 2001
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Eric Charles Houze, Patrick F. McIntyre, Harry J. Spinelli, Ayumu Yokoyama
  • Patent number: 6187854
    Abstract: A pigment dispersion useful for forming coating compositions containing dispersed pigment, a carrier liquid and an AB-block polymer dispersant (binder); the AB block polymer has a number average molecular weight of about 5,000-20,000 and contains 20-80% by weight of a polymeric A segment and correspondingly 80-20% by weight of a polymeric B segment; wherein the polymeric A segment of the block polymer is of polymerized glycidyl (meth)acrylate monomers reacted with an acid from the group of aromatic carboxylic acids or aliphatic carboxylic acids; and the B segment is of polymerized alkyl (meth)acrylate monomers having 1-12 carbon atoms in the alkyl group, hydroxy alkyl (meth)acrylate monomers having about 1-4 carbon atoms in the alkyl group; and wherein the weight ratio of pigment to binder in the dispersion is about 1/100-200/100.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: February 13, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Harry J. Spinelli, Henry L. Jakubauskas, Patrick F. McIntyre, James G. King
  • Patent number: 6156823
    Abstract: An improved aqueous cathodic electrocoating composition having a binder of an epoxy-amine adduct and a blocked polyisocyanate crosslinking agent; wherein the improvement is the use of a catalytic amount of bismuth trioxide dispersed in the electrocoating composition.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: December 5, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Robert John Sikora
  • Patent number: 6123822
    Abstract: An improved aqueous cathodic electrocoating composition having a binder of an epoxy-amine adduct which is an epoxy resin that has been reacted with an amine, a blocked polyisocyanate crosslinking agent and an organic or inorganic acid as the neutralizing agent for the epoxy amine adduct; where the improvement is a catalyst of an alkyl tin oxide that has been dissolved with an organic or inorganic acid to provide a clear cathodic electrocoating composition.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: September 26, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ding-Yu Chung, Yuehua Liu
  • Patent number: 6054252
    Abstract: A negative-acting photoimageable composition useful as a primary imaging resist in the manufacture of printed circuit boards comprises an acid-functional binder polymer, a photopolymerizable component, and a photoinitiator chemical system, in which the binder polymer has an anhydride functional backbone half-esterified with a meth(acrylate) functional hydroxy-terminated oligomer, wherein the meth(acrylate) functionality is separated from the half-ester linkage by at least two alkoxylate groups and at least one ring opened lactone group for improved stripping ability in strong alkaline aqueous stripping solutions, while maintaining good chemical resistance to other processing chemicals, such as alkaline developing solutions, acid etching solutions, and acid plating baths.
    Type: Grant
    Filed: July 30, 1999
    Date of Patent: April 25, 2000
    Assignee: Morton International, Inc.
    Inventors: Daniel E. Lundy, Robert K. Barr, Edward J. Reardon
  • Patent number: 6048949
    Abstract: Low temperature curable unsaturated polyester powder coatings suited for heat sensitive substrates with improved surface cure through incorporation of active hydrogen groups into the unsaturated polyester molecule. The unsaturated polyesters containing active hydrogens are derived from ethylenically unsaturated polyfunctional carboxylic acids and active hydrogen containing polyols. Full cure on the surface is obtained without the need for polyethylene waxes or oxygen-reactive curative resins that are commonly employed in order to prevent atmospheric oxygen from inhibiting the free-radical induced cure at the surface of the coating.
    Type: Grant
    Filed: May 11, 1998
    Date of Patent: April 11, 2000
    Assignee: Morton International, Inc.
    Inventors: Jeno Muthiah, Joseph J. Kozlowski, Navin B. Shah, Paul H. Radcliffe, Edward G. Nicholl
  • Patent number: 6037414
    Abstract: A polymeric pigment dispersant of a graft polymer having an acrylic polymer backbone and pending from the backbone, polyester side chains, cyclic imide groups and quaternary ammonium groups and the polymer having a calculated number average molecular weight of 8,000-50,000; wherein the graft copolymer is composed of(a) 10-50%, by weight of the of the graft polymer, of an acrylic copolymer backbone having a number average molecular weight of 2500-10,000 which, before reaction, contains 25-75% by weight of polymerized oxirane containing monomers;(b) 20-85%, by weight of the graft polymer, of a polyester copolymer, or mixture of different polyester copolymers, having a number average molecular weight of 500-10,000 which polyester copolymer is carboxylic-acid functional and is attached to the backbone by a reaction of the carboxylic acid functional group with oxirane group of the backbone;(c) 1-16%, by weight of the graft polymer, of cyclic imide groups attached to the backbone by a reaction of the imide group wi
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: March 14, 2000
    Assignee: E. I. du Pont Nemours and Company
    Inventors: John A. Simms, Aleksandr Sorser
  • Patent number: 6034166
    Abstract: A sprayable, solvent-borne, primer composition for use as a first coat on light-sensitive, automotive plastic parts. The primer serves as a barrier to block ultraviolet light penetration to the underlying substrate and to prevent migration of substrate degradation and by-products up into the topcoat finishes. The primer is a solvent blend of a film-forming crosslinkable polymer resin, a crosslinker for the resin, a catalyst, carbon black pigments surface modified with a polymer dispersant and an organic pigment derivative co-dispersant, crosslinked polymer microgel particles, and U.V. absorbers and optional antioxidants. The surface modification on the carbon black pigments results in higher pigment loadings, which, in turn, imparts U.V. light protection at exceptionally low dry film builds.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: March 7, 2000
    Assignee: Bee Chemical Company
    Inventors: Michael L. Jackson, Frank A. Stubbs, Joseph M. Mecozzi, Dean T. Smith
  • Patent number: 6027152
    Abstract: An ergonomic carrying device for transporting containers having: a top crossmember having two ends; a first leg member attached to the top crossmember and depending from the top crossmember, and a second leg member attached to and depending from the top crossmember; a backbrace member attached to the first and second leg members and extending therebetween; a bail hook attached to the crossmember at a point between the two ends of the top crossmember; and at least two handles attached at or near each of the two ends of the top crossmember.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: February 22, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: David J. Sawdey
  • Patent number: 6028212
    Abstract: Solid vinyl ether terminated curing agents for powder coatings can be prepared by reacting an aliphatic diisocyanate with a polyol and then with a hydroxy vinyl ether, or by reacting an aliphatic polyisocyanate with a hydroxy vinyl ether. Powder coatings based on the so prepared curing agents are extremely useful for coating heat sensitive substrates by exposure to ultraviolet light, heat, or both.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: February 22, 2000
    Assignee: Morton International, Inc.
    Inventors: Navin B. Shah, Andrew T. Daly
  • Patent number: H1852
    Abstract: An efficient and economical process for the waste treatment of spent metal plating solutions, primarily spent electroless nickel solutions, to significantly reduce the metal content therein, so as to permit direct discharge to municipal water systems without violation of the law. The waste treatment process is a sequential two-step chemical precipitation process, whereby the dissolved metal content is precipitated first by sodium borohydride reduction, followed by sodium dimethyldithiocarbamate precipitation, with an intermediate filtration step and pH adjustment step interposed there between. The amount of metal-bearing sludge produced is minimal. Furthermore, the bulk of the metals in the sludge may be recovered and reused, resulting in significant reduction in hazardous waste disposal costs.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: June 6, 2000
    Assignee: Morton International Inc.
    Inventors: Celia L. Alexander, Anthony M. Mariniello, Brian A. McBride, Michael M. Cook, David A. Dunn