Abstract: An apparatus for removing foam from an ink container of a printer including a nozzle disposed within the ink container such that the nozzle floats upon a surface of the ink located within the container. The nozzle contains a plurality of inlet channels located therein and an outlet communicating with the inlet channels. A vacuum source is coupled with the outlet of the nozzle to create a suction force within the inlet channels of the nozzle to remove foam located on the surface of the ink. As the level of the ink is depleted or added to the container, the nozzle remains on the surface of the ink and the foam is actively removed from the surface through the inlet channels.

Abstract: A binary pagewidth printhead without substantial grayscale capability includes an array of adjacent printhead segments that are distributed across the pagewidth printhead so that adjacent segments overlap at their ends by a predetermined distance. A plurality of printing pixels extending along each segment have physical differences that effect substantially non-uniform transfer functions that decrease toward the ends of segments over the overlap distance. The physical characteristics of the printing pixels are such the their transfer functions vary linearly over the overlap distance. The physical characteristics of the printing pixels may be such the their transfer functions increase monotonically from a small value at the ends of the printhead segments to a larger value away from the ends of the printhead segments. The physical characteristics of the printing pixels in a central portion of each segment are preferably uniform such the their transfer functions are constant over the central portions.

Abstract: An ink jet printer with wiper blade cleaning mechanism, and method of assembling the printer. The printer comprises a print head having a surface thereon surrounding a plurality of ink ejection orifices. The orifices are in communication with respective ones of a plurality of ink channels formed in the print head. A solvent delivering wiper has a first passageway therethrough alignable with the surface. The first passageway delivers a liquid solvent to the surface to flush contaminant from the surface. Contaminant residing on the surface is entrained in the solvent while the wiper flushes contaminant from the surface. The wiper also includes a plurality of wicking channels alignable with the surface and a second passageway in communication with the wicking channels. A vacuum pump is in communication with the second passageway for vacuuming the solvent and entrained contaminant from the surface, along the wicking channels and through the second passageway.

Abstract: Imaging apparatus and method for providing images of uniform print density. The apparatus includes a print head having a plurality of nozzles containing ink. Each nozzle has an image forming characteristic, such as print density, associated therewith. A heater associated with each nozzle is in heat transfer communication with the ink for heating the ink, so that, as the ink is heated, its surface tension relaxes. As surface tension relaxes, static back-pressure acting on the ink ejects the ink from the nozzle. A voltage supply unit is provided for supplying a voltage pulse to each of the heaters for activating the heaters and a controller interconnects the heaters and the voltage supply unit for controlling the voltage pulse. Controlling the voltage pulse causes the image forming characteristic for each nozzle to be altered to the extent that the image forming characteristics for all the heaters will become uniform.

Abstract: MEMS inkjet nozzle cleaning and closing mechanism. An inkjet nozzle closing mechanism (1) having a slider (2) attached to the face of a nozzle plate (5). The nozzle plate (5) has a front face (5a) and a reservoir side which abuts the ink flow. A gear (10) and rack (4) are incorporated to actuate the movement of the slider (2). The slider (2) has cutouts (6) which cause the orifices (11) to be in either an open or closed state depending upon the position of the slider (2). The horizontal motion of the slider (2) wipes away any ink residue which causes build-up which may eventually block the orifices (11).

Abstract: Apparatus for marking a contoured surface having complex topology. The apparatus comprises a movable marker for marking the surface and a sensor disposed in sensing relationship to the surface for sensing contour of the surface. A controller interconnecting the marker and the sensor is also provided for actuating the marker and for controllably moving the marker relative to the surface in response to the contour sensed by the sensor, so that the marker follows the contour of the surface at a predetermined distance therefrom and marks the surface.

Abstract: Self-cleaning printer system with reverse fluid flow and rotating roller and method of assembling the printer system. The printer system comprises a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes a rotatable roller disposed opposite the surface or orifice and defining a gap therebetween. Presence of the rotating roller accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to clean the contaminant from the surface and/or orifice.

Abstract: A self-cleaning ink jet printer with oscillating septum and ultrasonics and method of assembling the printer. The printer has a print head defining a plurality of ink channels therein, each ink channel terminating in an ink ejection orifice. The print head also has a surface thereon surrounding all the orifices. Contaminant may reside on the surface and also may completely or partially obstruct the orifice. Therefore, a cleaning assembly is disposed relative to the surface and/or orifice for directing a flow of fluid along the surface and/or across the orifice to clean the contaminant from the surface and/or orifice. The cleaning assembly includes an oscillatable septum disposed opposite the surface or orifice for defining a gap therebetween. Presence of the septum accelerates the flow of fluid through the gap to induce a hydrodynamic shearing force in the fluid. This shearing force acts against the contaminant to “sweep” the contaminant from the surface and/or orifice.

Abstract: Ink printing printer with gutter cleaning structure and method of assembling the printer. The printer includes a print head (10) having a surface (14) thereon, the surface (14) including an orifice region (18) having at least one ink-ejection orifice (16), a first gutter (22) disposed proximate one side of the orifice region (18) adapted for connection to a source of a cleaning fluid, and a second gutter (24) disposed proximate an opposite side of the orifice region (18) adapted for connection to a receiver for the cleaning fluid. A cover member (40) is positionable opposite the orifice region (18) and the gutters (22,24) for forming a sealed enclosure (42) thereof defining a cavity (44) sized to allow fluid flow therethrough from the first gutter (22) over the orifice region (18) to the second gutter (24).

Abstract: A self-cleaning printer system (400) with a cleaning liquid supply and a wiper blade assembly (32) includes a print head (16) defining a plurality of ink channels therein, each ink channel terminating in an ink ejection nozzle (25). The print head (16) also has a surface (15) thereon surrounding all the nozzles (25). The wiper blade assembly (32) is disposed relative to the surface (15) and/or nozzles (25) for directing a flow of cleaning liquid along the surface (15) and/or across the nozzles (25) and to direct sliding contact of a wiper blade (195) to clean a contaminant from the surface (15) and/or nozzles (15). The wiper blade assembly (32) is configured to introduce the cleaning liquid to the print head surface (15) to facilitate and augment cleaning by the wiper blade (190). In addition, the wiper blade (190) is combined with channels for delivery of the cleaning liquid and vacuum suction to remove cleaning liquid (250 and 260, respectively).

Abstract: An ink jet printer having an ink jet head and defining a structure having a device including a structure defining a plurality of orifices for ejecting ink droplets includes defining an ink cleaning cavity spaced from the printing position for receiving cleaning fluid; a roller disposed in the cleaning cavity and partially submerged in the cleaning fluid and spaced from the structure is rotated so that the fluid coats the roller and is carried by surface tension around the roller; and the structure is brought into proximity with the cleaning roller so that the orifices are cleaned by the cleaning fluid carried on the roller and delivered through the cleaning cavity to the structure.

Abstract: A droplet generator is provided that is particularly adapted for generating micro droplets of ink on demand in an inkjet printhead having a plurality of nozzles. The droplet generator includes a droplet separator formed from the combination of a droplet assistor and a droplet initiator. The droplet assistor is coupled to ink in each of the nozzles and functions to lower the amount of energy necessary for an ink droplet to form and separate from an ink meniscus extending across the nozzle outlet. The droplet assistor may be, for example, a heater or surfactant supply mechanism for lowering the surface tension of the ink meniscus. Alternatively, the droplet assistor may be a mechanical oscillator such as a piezoelectric transducer that generates oscillations in the ink sufficient to periodically form convex ink menisci across the nozzle outlets, but insufficient to cause ink droplets to separate from the outlets.

Abstract: An image forming method including a print head having plurality of micromachined ink channel pistons, and method of assembling the method and print head. The method comprises a piston for pressurizing an ink body so that an ink meniscus extends from the ink body. An ink droplet separator is also provided for lowering surface tension of the meniscus as the meniscus extends from the ink body. The extended meniscus severs from the ink body to form an ink droplet as the droplet separator lowers the surface tension to a predetermined value.

Abstract: Printer and receiver supply cassette therefor, and method of assembling same. A printer comprises a print head for printing an image on any of a plurality of receiver sheets arranged in a stack. A receiver sheet supply cassette is also provided, which cassette comprises a cassette body having a plurality of notches formed therein. A backstop is connected to the cassette body. The backstop has a portion thereof adapted to engage any of the notches. In this manner, the backstop is fixed relative to the cassette body while the portion of the backstop engages the notch. The cassette also includes a rotatable beam connected to the stop portion, so that the stop portion disengages the notch as the beam rotates and lifts the stop portion.

Abstract: A method for controlling a terminal flow of ink droplets from the nozzle of an ink jet printer at the end of a printing operation is provided. The printer has a first heating element disposed on one side of the nozzle that is selectively actuated to direct ink droplets away from a recording medium and into an ink gutter during a printing operation. The printer also has a second heating element disposed on the side of the nozzle opposite from the first heating element. After the first heating element applies its last operational heat pulse to the printing nozzle at the end of a printing operation, the second heating element applies at least one deflection correcting heat pulse of the same duration, magnitude and period as the last operational heat pumps. The method prevents ink droplets generated after the end of a printing operation from erroneously striking the printing medium.

Abstract: Pagewidth image forming system and method. The system features a plurality of mechanically isolated transducers capable of pressurizing an ink body associated with each of plural nozzle so that an ink meniscus extends from the ink body. The transducers are operated such that the ink bodies are uniformily intermittently pressurized. An ink droplet separator is also provided for lowering surface tension of the meniscus. In this regard, the droplet separator lowers the surface tension of the meniscus at a selected nozzle as the meniscus extends from the ink body, so that the meniscus forms a neck portion thereof. The extended meniscus severs from the ink body at the neck portion as the droplet separator lowers the surface tension to a predetermined value so as to form an ink droplet.

Abstract: An ink jet printer with cleaning mechanism having a wiper blade and transducer, and method of assembling same. The printer comprises a print head having a surface thereon surrounding a plurality of ink ejection orifices. The orifices are in communication with respective ones of a plurality of ink channels formed in the print head. A cleaning liquid delivering wiper is provided as a means to a clean print head. Further, sonic or ultrasonic transducer is provided to energize the wiper and the cleaning liquid flowing through solvent delivering channels in wiper. Contaminant residing on the surface is entrained in the cleaning liquid while the wiper flushes contaminant from the surface. Cleaning liquid and contaminant is transported away through a number of devices; return passageways internal to the wiper in combination with wicking channels, return passageways provided in a canopy, and return passageways provided in a trailing hood.

Abstract: In accordance with a feature of the present invention, an ink jet printing assembly includes a plurality of nozzles having a respective ink-ejection opening arranged to form at least one nozzle group. The ink-ejection opening of each of the nozzles that form a nozzle group has a size essentially equal to a corresponding size of the ink-ejection openings of all other nozzles of the group. Each of the nozzles of a group are respectively adapted to produce a different print density when actuated by an input signal.

Abstract: A printer and method for printing indicia on a disk. According to an embodiment of the invention, a printer comprises a plurality of elongate print heads arranged orthogonally with respect to each other about a center axis defined between the print heads. The print heads are capable of printing indicia on a disk having an annular printing area. The disk may be a recordable compact disk or a read-only memory compact disk, if desired. The print heads may be coupled to a rotatable hub centered at the center axis, such that the print heads extend radially outwardly from the hub. A motor is coupled to the hub for rotating the hub, so that the print heads rotate in unison about the center axis as the hub rotates. A controller coupled to the motor and print heads synchronously control operation of the motor and print heads. In this configuration of the invention, the print heads rotate while the disk is stationary.

Abstract: Multi-fluidic cleaning for an ink jet print head (10) and a method for assembling the same. The print head (10) has a surface (14) defining at least one orifice (16) therethrough, the at least one orifice (16) being susceptible to being obstructed by contaminants. A cleaning assembly (22) of the invention is disposed proximate the surface (14) for directing a flow of fluid along the surface (14) and across the at least one orifice (16) to clean contaminants from the surface (14) and the at least one orifice (16). The cleaning assembly (22) includes a cup (24) sealingly surrounding the at least one orifice (16), the cup (24) defining a cavity (26) therein.