Abstract: A composite semipermeable membrane comprising microporous adsorbent material supported by a porous substrate is operated in series with a pressure swing adsorption (PSA) system and the PSA reject gas is used as a sweep gas to improve membrane performance. The integrated membrane-PSA system is particularly useful for recovering high-purity hydrogen from a mixture of hydrogen and hydrocarbons, and is well-suited for integration with a steam-methane reformer.

Abstract: The present invention is directed to a process for separating nitrogen from gas mixtures containing nitrogen and less strongly adsorbed components such as oxygen, hydrogen, argon or helium at ambient temperatures or above by use of a magnesium exchanged, sodium A-zeolite in a preferred level of magnesium exchange and an appropriate pressure range for adsorption and desorption of bulk gases which provides improved recovery and reduced bed size factor.

Abstract: The present invention relates an improvement to a cryogenic process for the separation of air which produces at least a nitrogen product and is carried out in a distillation column system having at least one distillation column from which the nitrogen product is produced. The distillation column of the distillation column system must comprise a rectifying section. In the process of the present invention, air is compressed, freed of impurities which will freeze out at cryogenic temperatures, cooled to near its dew point and fractionated in the distillation column system to produce the nitrogen product.The improvement is the operation of the distillation column such that the ratio of downward liquid to upward vapor flow rate (L/V) is no less than 0.65, preferably greater than 0.75, but less than 1.0 in the rectifying section of a distillation column from which the nitrogen product is produced. The flowrates are in moles per unit time.

Abstract: Graphite carbon surfaces are protected from elevated temperature oxidation and mechanical wear by electric arc thermal spray coating exposed surfaces with a titanium nitride or multi-element (e.g., aluminum-silicon-titanium) coating.

Abstract: A solid state process for modifying polyvinyl alcohol using a Michael-type addition wherein dry polyvinyl alcohol powder is sprayed with a solution of a monomer capable of Michael-type addition in an amount sufficient to swell the polyvinyl alcohol or maintain its swollen state, but not dissolve or form a slurry of the polyvinyl alcohol. The swollen polyvinyl alcohol is sprayed with a catalyst and the temperature is raised to initiate the reaction between the polyvinyl alcohol and the monomer.

Abstract: A two-component water-dispersible coating composition based on a blend of a water compatible polyamine-epoxy adduct and a resin compatible polyamine-epoxy adduct, and a polyepoxide resin. The water compatible polyamine-epoxy adduct is formed by reacting a polyamine having primary amine groups with a mixture of a monoepoxide and polyepoxide in which the amounts of monoepoxide and polyepoxide are such that the monoepoxide reacts with 10 to 50% of the primary amine groups and the polyepoxide reacts with 5 to 65% of the remaining primary amine groups. The resin compatible polyamine-epoxy adduct is formed by reacting a polyamine having primary amine groups with a monoepoxide or a polyepoxide in an amount which provides from about 0.4 to 1 equivalents epoxide per primary amine group. The amount of polyepoxide resin is such that there is from about 0.5 to 1.5 equivalents epoxide per active hydrogen equivalent.

Abstract: A process for generating in-situ low cost atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals and ceramics, sealing glass to metals, and sintering metal and ceramic powders in a continuous furnace from non-cryogenically produced nitrogen containing up to 5% residual oxygen is presented. The disclosed process involves mixing nitrogen gas containing residual oxygen with a pre-determined amount of a reducing gas such as hydrogen, a hydrocarbon, or a mixture thereof, feeding the gaseous mixture through a non-conventional device into the hot zone of a continuous heat treating furnace, converting residual oxygen to an acceptable form such as moisture, a mixture of moisture and carbon dioxide, or a mixture of moisture, hydrogen, carbon monoxide and carbon dioxide, and using the resultant gaseous mixture for annealing and heat treating metals and alloys, brazing metals and ceramics, sintering metal and ceramic powders, and sealing glass to metals.

Abstract: In a melt extrudable polyvinyl alcohol composition consisting essentially of polyvinyl alcohol and plasticizer, which has been made melt extrudable by adding sufficient energy to the polyvinyl alcohol to both melt and substantially eliminate the crystallinity in the melt while simultaneously removing energy from the melt at a rate sufficient to avoid decomposition of the polyvinyl alcohol, the improvement which comprises 5 to 25 wt % poly(butylene terephthalate)-polytetrahydrofuran block copolymer for improved impact resistance.

Abstract: An improved method for producing substantially moisture- and oxygen-free, nitrogen-hydrogen atmospheres suitable for annealing, hardening, brazing, and sintering ferrous and non-ferrous metals and alloys is disclosed. According to the disclosed method, suitable nitrogen-hydrogen atmosphere is produced by 1) generating a nitrogen stream containing about 0.1 to 5% residual oxygen by a known non-cryogenic air separation technique, 2) mixing it with a pre-determined but more than stoichiometric amount of hydrogen required to convert residual oxygen to moisture, 3) converting residual oxygen to moisture by reaction with hydrogen in a catalytic reactor, 4) cooling the reactor effluent stream, and 5) removing moisture from it in a regenerative sorbent dryer.

Abstract: A water-based construction adhesive composition containing an aqueous emulsion polymer binder which comprises a blend, based on 100 weight parts of polymer solids, of 25 to 75 parts aqueous emulsion vinyl acetate/-ethylene copolymer and 75 to 25 parts aqueous emulsion vinyl acetate homopolymer.

Abstract: Method and apparatus for generating an oxy-fuel flame with lowered NOX products by confining the oxy-fuel flame produced in a concentric orifice burner along a path defined by the rate of flame propagation and the diameter of the burner.

Abstract: Fly ash generated from incineration of municipal solid waste (MSW) when placed in landfills can under mild acid conditions 1each lead and cadmium. A process for stabilizing lead in this fly ash is presented which involves calcining a mixture of the fly ash and certain calcium-containing compounds in the presence of an oxygen containing gas stream at a temperature greater than about 475.degree. C. and less than about 600.degree. C. for times from about 30 minutes up to about 5 hours. Such treated MSW fly ash will give leachates containing lead concentrations less than the EPA regulatory limit.

Abstract: Fly ash generated from incineration of municipal solid waste (MSW) when placed in landfills can under mild acid conditions can leach lead and cadmium. A process for stabilizing heavy metals in this fly ash is presented which involves calcining the fly ash in the presence of an oxygen containing gas stream at a temperature greater than about 400.degree. C. and less than about 600.degree. C. for times from about 170 seconds up to about 5 hours fly ash which has been subjected to calcium scrubbing for acid gas removal. Such treated MSW fly ash will give leachates containing heavy metal concentrations less than the EPA regulatory limit.

Abstract: A spiral type freezer constructed and operated to introduce refrigerated atmosphere into the bottom of the insulated chamber and circulate the atmosphere in a circulation flow from the bottom of the chamber to an exit on top of the chamber, the refrigerated atmosphere producing a thermal gradient from the bottom to the top of the chamber so that the freezer is operated non-isothermally.

Abstract: Method and apparatus for dispersing cryogenic inert gases over the surface of a bath of molten metal by separating vaporized cryogenic gas from the liquid phase of the gas and introducing the liquid phase and the gaseous phase onto the surface of the molten metal in a swirling pattern. Additional inert gas can be introduced into the middle of the liquid phase.

Abstract: Graft copolymers of .epsilon.-caprolactam are made by a process in which .epsilon.-caprolactam is polymerized in the presence of a copolymer of an aliphatic acrylate and an ethylenically unsaturated carboxylic acid, such as n-butylacrylate and acrylic acid. Such grafted polymers which have nylon-6 side chains grafted onto the acrylate polymer backbone are useful as hot melt adhesives. In the process for preparing these polymers, the backbone polymer is formed initially by solution polymerization at a moderate temperature and the .epsilon.-caprolactam is then added and the temperature increased in the presence of an acidic catalyst. .epsilon.-Caprolactam can be used as the solvent in the polymerization of the backbone polymer.

Abstract: A process for generating in-situ low-cost atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals, sealing glass to metals, and sintering metal and ceramic powders in a continuous furnace from non-cryogenically produced nitrogen containing up to 5% residual oxygen is presented. The disclosed process involves mixing nitrogen gas containing residual oxygen with a predetermined amount of a hydrocarbon gas, feeding the gaseous mixture through a nonconventional device into the hot zone of a continuous heat treating furnace, converting residual oxygen to an acceptable form such as a mixture of moisture and carbon dioxide, a mixture of moisture, hydrogen, carbon monoxide, and carbon dioxide, or a mixture of carbon monoxide, moisture, and hydrogen, and using the resultant gaseous mixture for annealing and heat treating metals and alloys, brazing metals, sintering metal and ceramic powders, and sealing glass to metals.

Abstract: The present invention relates to an improved cryogenic process for the separation of air to produce an oxygen product and a nitrogen product. The present invention employs a distillation column system with three distillation columns, a low pressure column, a medium pressure column and a high pressure column. The improved three column distillation system process comprises: (a) producing an oxygen product with a product purity of less than 98% purity oxygen and producing no argon product; (b) producing a gaseous nitrogen product which represents greater than 35% of the feed air and which is removed from the medium and/or high pressure columns; (c) recovering a major portion of the oxygen product from the low pressure column; and (d) condensing at least a portion of the high pressure nitrogen overhead from the high pressure column by heat exchange against a liquid stream in the medium pressure column and utilizing at least a portion of the condensed portion to provide reflux to the high pressure column.

Abstract: A modified polyvinyl alcohol and a solid state process for producing modified polyvinyl alcohol wherein polyvinyl alcohol powder is sprayed with a sufficient amount of a solution of a polymerizable monomer to swell the polyvinyl alcohol powder but not dissolve it or form a slurry. The swollen polyvinyl alcohol powder is sprayed with a free radical source (an initiator) and the temperature is raised to initiate a reaction between polyvinyl alcohol and the polymerizable monomer.

Abstract: A process is disclosed for reversibly absorbing acid gases from gaseous mixtures wherein a salt hydrate is heated to a temperature above its melting point and exposed to an acid gas which is absorbed by the salt hydrate to form a salt hydrate melt. This melt is thereafter cooled to a temperature sufficient to solidify the melt and to desorb the acid gas from the solidified salt hydrate. Preferred salt hydrates include tetramethylammonium fluoride tetrahydrate and tetraethylammonium acetate tetrahydrate.