Patents Assigned to Acelon Chemicals and Fiber Corporation
  • Patent number: 10351971
    Abstract: This application describes a method of preparation of a natural graphene cellulose blended fiber, which comprises using a graphite powder as a raw material for preparing a graphene solution, adding the graphene solution to a slurry formed by mixing and dissolving a wood pulp with N-methylmorpholine N-oxide (NMMO), removing the water content thereof to form a spinning dope, and then spinning the spinning dope by a Dry-Jet Wet method to manufacture a natural graphene cellulose blended fiber. The present method does not require a highly toxic hydrazine hydrate solution. Further, by increasing the adding ratio of the graphene solution in the manufacturing process, control of the antistatic properties and thermal transferring functions can be achieved, and thereby various requirements of different consumers can be satisfied. Besides, the fibers can decompose naturally after being used, and thus the product is harmless, natural, and environmentally friendly.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: July 16, 2019
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Chia-Yu Hsu
  • Patent number: 10190242
    Abstract: This application describes a method of preparation of a natural graphene cellulose blended spunbond nonwoven fabric, which comprises using a graphite powder as a raw material for preparing a graphene solution, adding the graphene solution to a slurry formed by mixing and dissolving a wood pulp with N-methylmorpholine N-oxide (NMMO), removing the water content thereof to form a spinning dope, and then directly preparing the natural graphene cellulose blended spunbond nonwoven fabric by a spunbond process. The present method does not require a highly toxic hydrazine hydrate solution. Further, by increasing the adding ratio of the graphene solution in the manufacturing process, control of the antistatic properties and thermal transferring function can be achieved, and thereby various requirements of different consumers can be satisfied. Besides, the fabric can decompose naturally after being used, and thus the product is harmless, natural, and environmentally friendly.
    Type: Grant
    Filed: October 5, 2016
    Date of Patent: January 29, 2019
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Chia-Yu Hsu
  • Patent number: 10190243
    Abstract: This application describes a method of preparation of a natural graphene cellulose blended meltblown nonwoven fabric, which comprises using a graphite powder as a raw material for preparing a graphene solution, adding the graphene solution to a slurry formed by mixing and dissolving a wood pulp with N-methylmorpholine N-oxide (NMMO), removing the water content thereof to form a spinning dope, and then directly preparing the natural graphene cellulose blended meltblown nonwoven fabric by a meltblown process. The present method does not require a highly toxic hydrazine hydrate solution. Further, by increasing the adding ratio of the graphene solution in the manufacturing process, control of the antistatic properties and thermal transferring function can be achieved, and thereby various requirements of different consumers can be satisfied. Besides, the fabric can decompose naturally after being used, and thus the product is harmless, natural, and environmentally friendly.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: January 29, 2019
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Chia-Yu Hsu
  • Patent number: 10132007
    Abstract: The present invention provides a fabricating method for meltblown nonwoven from natural cellulose fiber blended with nano silver, which comprises following steps. Firstly, prepare nano silver colloidal sol by reduction titration for mixture of polyvinyl alcohol (PVA), silver nitrate (AgNO3) and sodium borohydride (NaBH4). Secondly, prepare mixing cellulose serum by blending agitation for mixture of wood pulp, N-methylmorpholine N-oxide (NMMO) and stabilizer. Thirdly, prepare blending mucilage from mixing cellulose serum via blending process. Fourthly, produce spinning dope by blending and dehydrating the nano silver colloidal sol and mixing cellulose serum. Fifthly, produce molten filament tow by meltblown spinning method in association with coagulation, regeneration in coagulation bath, and water rinse.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: November 20, 2018
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Meng-Heng Hsieh
  • Patent number: 10132009
    Abstract: The present invention provides a fabricating method for natural cellulose fiber blended with nano silver. The fabricating method comprises following steps: Firstly, prepare nano silver colloidal sol by reduction titration for mixture of polyvinyl alcohol (PVA), silver nitrate (AgNO3) and sodium borohydride (NaBH4). Secondly, prepare mixing cellulose serum by blending agitation for mixture of wood pulp, N-methylmorpholine N-oxide (NMMO) and stabilizer. Thirdly, produce spinning dope by blending and dehydrating the nano silver colloidal sol and mixing cellulose serum. Fourthly, produce fibrous tow by Dry-Jet Wet Spinning method in association with coagulation, regeneration in coagulation bath, and water rinse. Finally, obtain final product of natural cellulose fiber blended with nano silver by post treatments of dry, oil and coil in proper order.
    Type: Grant
    Filed: November 9, 2015
    Date of Patent: November 20, 2018
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Meng-Heng Hsieh
  • Patent number: 10094049
    Abstract: The present invention provides a fabricating method for spunbond nonwoven from natural cellulose fiber blended with nano silver, which comprises following steps. Firstly, prepare nano silver colloidal sol by reduction titration for mixture of polyvinyl alcohol (PVA), silver nitrate (AgNO3) and sodium borohydride (NaBH4). Secondly, prepare mixing cellulose serum by blending agitation for mixture of wood pulp, N-methylmorpholine N-oxide (NMMO) and stabilizer. Thirdly, prepare blending mucilage from mixing cellulose serum via blending process. Fourthly, produce spinning dope by blending and dehydrating the nano silver colloidal sol and mixing cellulose serum. Fifthly, produce molten filament tow by spunbond spinning method in association with coagulation, regeneration, water rinse and high-speed stretching process.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: October 9, 2018
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Shao-Hua Chou, Meng-Heng Hsieh
  • Patent number: 9868240
    Abstract: A spunbond method for producing non-woven fabric with deodorant feature from bamboo cellulose comprises following process steps. Prepare bamboo pulp mixture by blending bamboo pulp and coffee residue in proper mixing ratio. Put N-methylmorpholine N-oxide (NMMO) as solvent and 1, 3-phenylene-bis 2-oxazoline (BOX) as stabilizer into prepared bamboo pulp mixture to form dope. Via spunbond method, orderly perform extruding, spinning, quenching and pre-drawing process to convert the dope into bamboo filaments of fibrous strand. Orderly process coagulation, regeneration and post-draw to the bamboo filaments of fibrous strand to transform them into uniform fine bamboo cellulose filaments. Bond and lay these bamboo filaments of fibrous strand on a belt collector to form a webbed nonwoven.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: January 16, 2018
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 9869042
    Abstract: A spunbond method for producing non-woven fabric of natural cellulose with flame-retarding feature comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spin nozzles to form filament strand via spunbond method. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament strand to form normal natural cellulose nonwoven, which is soaking rolled by flame retardant of N-hydroxymethyl-3-(dimethoxy-phosphate acyl) propyl amide, then orderly bake, alkaline clean, water rinse, dry and wind-up to convert it into modified natural cellulose nonwoven fabrics of long-acting flame retarding feature in coil manner. Because of cross-linking reaction between foregoing flame retardant and natural cellulose nonwoven, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: January 16, 2018
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 9745673
    Abstract: A spunbond method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse prepared bio-polyamide 6,10 into a melt via spunbond method, next extrude and spun and draw the melt to form filaments, then bond and lay the filaments on a conveyer to form a substrate fibrous web of bio-polyamide 6,10. Secondly, blend and dissolve prepared pulp by putting N-methylmorpholine N-oxide (NMMO) dissolving solvent, then dehydrate it to form dope, then extrude the dope out by an extruder with external compressed quenching air for converting it into cellulose filaments, then draw, bond and overlay the cellulose filaments to become uniform natural cellulose filaments on existing substrate fibrous web previously to form an overlaid fibrous web in the conveyer.
    Type: Grant
    Filed: March 16, 2015
    Date of Patent: August 29, 2017
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai
  • Patent number: 9573308
    Abstract: A meltblown method for producing nonwoven fabrics with hygroscopic metastatic feature. Firstly, fuse prepared bio-polyamide 6,10 into a melt, then extrude, and blow the melt out spinnerets to form natural bio-polyamide 6,10 filaments laid onto a conveyer to form a substrate fibrous web. Secondly, blend and dissolve prepared pulp by putting N-methylmorpholine N-oxide (NMMO) dissolving solvent, and dehydrate it to form dope, then extrude and blow the dope out spinnerets to form natural cellulose filaments laid up over existing fibrous web of bio-polyamide 6,10 on the conveyer so that a fibrous composite of the bio-polyamide 6,10 and natural cellulose in overlaid lamination is formed thereon. Finally, coagulate and regenerate the fibrous composite of the bio-polyamide 6,10 and natural cellulose by means of ejecting mist aerosol of water, and convert it into nonwoven fabric with hygroscopic metastatic feature by orderly applying post treatments of hydro-entangled needle punching, drying, winding-up processes.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: February 21, 2017
    Assignee: ACELON CHEMICALS AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai
  • Patent number: 9441318
    Abstract: The present invention provides a processing method of non-woven intrinsically with enhanced deodorant feature from bamboo. The process uses mixture of wasted coffee residue and bamboo pulp as raw material. The process uses N-methylmorpholine N-oxide (NMMO) as primary solvent and 1, 3-phenylene-bis 2-oxazoline (BOX) as additive stabilizer. A cellulose solution is firstly formed by the wasted coffee residue, bamboo pulp, NMMO and BOX aforesaid. Secondly, via grinding, blending, dissolving and thermal dehydrating, the cellulose solution is converted into spinning dope. Thirdly, via meltblown method, the dope is extruded out of spinnerets in a die assembly by a metering gear pump to form thread bundle.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: September 13, 2016
    Assignee: ACELON CHEMICAL AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 9155251
    Abstract: The present invention provides a producing method for the artificial peat moss from natural cellulose fiber. The producing method comprises following steps in successive order manner. Firstly, blend natural pulp with N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer in proper mixing ratio to yield a preliminary quasi-dope. Secondly, stir and dehydrate the preliminary quasi-dope to form dope. Thirdly, spin the dope by dry jet wet spinning method to yield filament bundle of cellulose. Fourthly, orderly perform coagulating with regenerating, water rinsing, twisting with plying and cutting processes on the filament bundle of cellulose to yield a preliminary artificial peat moss of natural cellulose fiber. Finally, per drying process of post-treatment on the preliminary artificial peat moss of natural cellulose fiber to obtain final artificial peat moss of natural cellulose fiber of the present invention.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: October 13, 2015
    Assignee: ACELON CHEMICAL AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 9138935
    Abstract: A process for producing an antistatic yarn includes the steps of: (a) providing antistatic composite filaments having carbon black dispersed therein; (b) advancing the antistatic composite filaments to a first heating zone at a first advancing speed which ranges from 230 m/min to 330 m/min; (c) drawing the antistatic composite filaments from the first heating zone to a false twist zone at a second advancing speed such that a draw ratio of the second advancing speed to the first advancing speed ranges from 1.5 to 1.75, thereby obtaining false twisted filaments; and (d) heat-setting the false twisted filaments so as to obtain a permanent antistatic crimped yarn.
    Type: Grant
    Filed: January 24, 2013
    Date of Patent: September 22, 2015
    Assignee: Acelon Chemicals & Fiber Corporation
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chien-Yuan Wang
  • Patent number: 9090001
    Abstract: A Meltblown process for producing non-woven fabrics with flame-retarding capability from natural cellulose comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spinneret bank to form filament bundle via meltblown process. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament bundle to form normal natural cellulose nonwoven. Soaking roll formed nonwoven by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking roll, alkaline clean, water rinse, dry and coil the nonwoven to produce modified natural cellulose nonwoven of flame retarding capacity.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: July 28, 2015
    Assignee: ACELON CHEMICAL AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 9090997
    Abstract: A fabrication of natural cellulose fiber with flame-retarding capability comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate extra water content from slurry by a Thin Film Evaporator (TFE) to form dope. By Dry-Jet Wet Spinning, spin and extrude dope for coagulating and regenerating. Water-rinse and dry to form natural cellulose fiber. Soaking roll natural cellulose fiber by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking rolled, alkaline clean, water rinse, dry and oil the natural cellulose fiber to produce natural cellulose fiber of flame retarding capacity. Because of cross-linking reaction for the flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl) with natural cellulose fiber, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: July 28, 2015
    Assignee: ACELON CHEMICAL AND FIBER CORPORATION
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Patent number: 8932471
    Abstract: This disclosure relates to a method of recovering and concentrating an aqueous N-methylmorpholine-N-oxide (NMMO) solution.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: January 13, 2015
    Assignee: Acelon Chemicals & Fiber Corporation
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chih-Chung Kuo
  • Publication number: 20140165463
    Abstract: The present invention provides a producing method for the artificial peat moss from natural cellulose fiber. The producing method comprises following steps in successive order manner. Firstly, blend natural pulp with N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer in proper mixing ratio to yield a preliminary quasi-dope. Secondly, stir and dehydrate the preliminary quasi-dope to form dope. Thirdly, spin the dope by dry jet wet spinning method to yield filament bundle of cellulose. Fourthly, orderly perform coagulating with regenerating, water rinsing, twisting with plying and cutting processes on the filament bundle of cellulose to yield a preliminary artificial peat moss of natural cellulose fiber. Finally, per drying process of post-treatment on the preliminary artificial peat moss of natural cellulose fiber to obtain final artificial peat moss of natural cellulose fiber of the present invention.
    Type: Application
    Filed: February 26, 2013
    Publication date: June 19, 2014
    Applicant: Acelon Chemicals and Fiber Corporation
    Inventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
  • Publication number: 20140008577
    Abstract: A method of recovering aqueous N-Methylmorpholine-N-Oxide solution used in production of Lyocell fiber comprises following steps. Bleach means for decoloring coloration in aqueous NMMO solution via alternate blow-mixing adsorption mode and static suspending adsorption mode reiteration. Filtration means for purifying the activated carbon powder and impurities by two filtering stages of first coarse filtering stage and second fine filtering stage. Concentration means for intensifying aqueous NMMO solution to obtain a condensed aqueous solution without NMMO solvent and a concentrated aqueous solution with NMMO solvent respectively by a sequential multi-stage evaporating system. Refinement means for purifying aqueous NMMO solution with promoting purity of concentrated aqueous solution to obtain required recovered aqueous solution by adding suitable agents in the redox reactions involved.
    Type: Application
    Filed: July 29, 2013
    Publication date: January 9, 2014
    Applicant: Acelon Chemicals and Fiber Corporation
    Inventors: Wen-Tung CHOU, Ming-Yi LAI, Kun-Shan HUANG
  • Publication number: 20130234354
    Abstract: A Meltblown process for producing non-woven fabrics with flame-retarding capability from natural cellulose comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate water content from slurry by a Thin Film Evaporator to form dope. Extrude the dope off spinneret bank to form filament bundle via meltblown process. Coagulating regenerate, water rinse, hydro-entangled needle-punch and dry the filament bundle to form normal natural cellulose nonwoven. Soaking roll formed nonwoven by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking roll, alkaline clean, water rinse, dry and coil the nonwoven to produce modified natural cellulose nonwoven of flame retarding capacity.
    Type: Application
    Filed: March 8, 2012
    Publication date: September 12, 2013
    Applicant: Acelon Chemical and Fiber Corporation
    Inventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang
  • Publication number: 20130228949
    Abstract: A fabrication of natural cellulose fiber with flame-retarding capability comprises following steps. Blend pulp and solvent of N-methylmorpholine N-oxide (NMMO) to form slurry. Evaporate extra water content from slurry by a Thin Film Evaporator (TFE) to form dope. By Dry-Jet Wet Spinning, spin and extrude dope for coagulating and regenerating. Water-rinse and dry to form natural cellulose fiber. Soaking roll natural cellulose fiber by flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl). Orderly dry, bake, neutralize, soaping clean, water rinse, baking dry, soaking rolled, alkaline clean, water rinse, dry and oil the natural cellulose fiber to produce natural cellulose fiber of flame retarding capacity. Because of cross-linking reaction for the flame retardant of N-(hydroxymethyl)-3-(methoxy phosphorus acyl) with natural cellulose fiber, the flame-retarding capability thereof meet requirements of testing standards in American ASTM D6413-1999 and ASTM D2863-1995.
    Type: Application
    Filed: March 5, 2012
    Publication date: September 5, 2013
    Applicant: Acelon Chemical and Fiber Corporation
    Inventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang