Patents Assigned to Acelon Chemicals and Fiber Corporation
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Patent number: 8420004Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics from natural cellulose using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. The dope is then extruded out of a spinneret to form filament bundle by meltblown method. Subsequently, by means of ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. Via post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied, then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: GrantFiled: August 27, 2010Date of Patent: April 16, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Patent number: 8420005Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics with anti-mildew, anti-bacteria and deodorizing capabilities from natural cellulose. The method comprises selecting wood pulp as raw material and using N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer to form mixed cellulose mucilage as well as using modified and nano-miniaturized natural chitosan as additive for blending and dissolution to form cellulose dope. By meltblown method, the dope is extruded out of spinnerets to form filament bundle, then by ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like having been orderly applied, then final product for nonwoven fabric of continuous filament with anti-mildew, anti-bacteria and deodorizing capabilities is produced.Type: GrantFiled: September 10, 2010Date of Patent: April 16, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Publication number: 20130062566Abstract: This disclosure relates to a method of recovering and concentrating an aqueous N-methylmorpholine-N-oxide (NMMO) solution.Type: ApplicationFiled: September 9, 2011Publication date: March 14, 2013Applicant: Acelon Chemicals & Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Hsiao-Chi Tsai, Chih-Chung Kuo
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Patent number: 8366988Abstract: The present invention provides a “spunbond wetlaid method for producing non-woven fabrics from natural cellulose” using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. Then, the dope is extruded out of a spinneret to form filament bundle by spunbond method. The dope is extruded out of a spinneret bank of grouped spinnerets to form filament bundle for further stretching process under quench condition. The filament bundle is coagulated with regeneration in a coagulating solution. The coagulated filament bundle is rapidly stretched under high pressure by an air draw-off machine. The stretched filament bundle is collected and stacked on a collecting net as web nonwoven. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: GrantFiled: September 1, 2010Date of Patent: February 5, 2013Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Patent number: 8193325Abstract: The present invention relates a processing method for nano-miniaturizing chitosan of modifying property, which degrades the chitosan of high molecular weight down to the chitosan of middle and low molecular weight, then primarily nano-miniaturizes the interim chitosan by quaternary ammonium salt/synthesis, finally yield the nano-miniaturized chitosan of modified property by sol-gel method to have features in good biocompatibility and bioactivity to be served as additive material in products of cosmetics, medical treatment, hygiene, health care, biomedicine, agriculture, textile, food and so like so that not only the antiseptic, moisture-retentive and deodorizing capabilities can be promoted but also the processing cost can be reduced due to easiness of the mass production.Type: GrantFiled: December 31, 2008Date of Patent: June 5, 2012Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Wei-Chun Chen
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Patent number: 8092732Abstract: The present invention provides a processing method of the natural cellulose fiber with feature for enhancing the capability of antifungi, antibacteria and deodorization. The procedure is that firstly modify and reduce the properties of the natural chitosan of high polymer material to nanometer scale; secondly dunk the chitosan into the syrup-like mixture of wood pulp and NMMO solvent to yield quasi-dope; thirdly dehydrate the quasi-dope of paste mixture to form the mud-like dope; fourthly spin the dope by dryjet wet spinning method; fifthly regenerate the filament in coagulation bath, water rinse and dry; finally water rinse, dry, apply the lubricant to finish. The water soluble chitosan, which has been treated by property modification and reduced to nanometer scale, can effectively and completely solve in the cellulose of low DP to offer wider extent of selection in the DP and better flexibility of adding percentage in content of modified chitosan.Type: GrantFiled: December 31, 2008Date of Patent: January 10, 2012Assignee: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Method of Recovering Aqueous N-methylmorpholine-N-Oxide Solution Used in Production of Lyocell Fiber
Publication number: 20110226427Abstract: A method of recovering an aqueous N-methylmorpholine-N-oxide (NMMO) solution used in production of Lyocell fiber includes: decoloring the aqueous NMMO solution by mixing the same with activated carbon using an agitation blower and by alternately energizing and de-energizing the agitation blower to contact the activated carbon with the aqueous NMMO solution thoroughly in an energy-efficient manner; filtering the aqueous NMMO solution which has been decolored through coarse filtration followed by ultrafiltration to remove the activated carbon and impurities from the aqueous NMMO solution; and concentrating the aqueous NMMO solution which has been filtered using one of a mechanical vapor recompression evaporator and a triple effect evaporator to remove water from the aqueous NMMO solution.Type: ApplicationFiled: June 18, 2010Publication date: September 22, 2011Applicant: Acelon Chemicals & Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang -
Publication number: 20110156299Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics with anti-mildew, anti-bacteria and deodorizing capabilities from natural cellulose. The method comprises selecting wood pulp as raw material and using N-methylmorpholine N-oxide (NMMO) as dissolving solvent and 1,3-phenylene-bis 2-oxazoline (BOX) as stabilizer to form mixed cellulose mucilage as well as using modified and nano-miniaturized natural chitosan as additive for blending and dissolution to form cellulose dope. By meltblown method, the dope is extruded out of spinnerets to form filament bundle, then by ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like having been orderly applied, then final product for nonwoven fabric of continuous filament with anti-mildew, anti-bacteria and deodorizing capabilities is produced.Type: ApplicationFiled: September 10, 2010Publication date: June 30, 2011Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang
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Publication number: 20110154627Abstract: The present invention provides a meltblown wetlaid method for producing non-woven fabrics from natural cellulose using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. The dope is then extruded out of a spinneret to form filament bundle by meltblown method. Subsequently, by means of ejecting mist aerosol of water, the filament bundle is coagulated with regeneration. Via post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied, then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: ApplicationFiled: August 27, 2010Publication date: June 30, 2011Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Publication number: 20110156303Abstract: The present invention provides a “spunbond wetlaid method for producing non-woven fabrics from natural cellulose” using pulp as raw material and N-methylmorpholine N-oxide (NMMO) as solvent for dissolving into dope. Then, the dope is extruded out of a spinneret to form filament bundle by spunbond method. The dope is extruded out of a spinneret bank of grouped spinnerets to form filament bundle for further stretching process under quench condition. The filament bundle is coagulated with regeneration in a coagulating solution. The coagulated filament bundle is rapidly stretched under high pressure by an air draw-off machine. The stretched filament bundle is collected and stacked on a collecting net as web nonwoven. After post treatments of water rinsing, hydro-entangled needle punching, drying, winding-up and the like have been orderly applied then final product of nonwoven fabrics with continuous filament are produced from natural cellulose.Type: ApplicationFiled: September 1, 2010Publication date: June 30, 2011Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung CHOU, Ming-Yi Lai, Kun-Shan Huang
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Publication number: 20090227784Abstract: The present invention relates a processing method for nano-miniaturizing chitosan of modifying property, which degrades the chitosan of high molecular weight down to the chitosan of middle and low molecular weight, then primarily nano-miniaturizes the interim chitosan by quaternary ammonium salt/synthesis, finally yield the nano-miniaturized chitosan of modified property by sol-gel method to have features in good biocompatibility and bioactivity to be served as additive material in products of cosmetics, medical treatment, hygiene, health care, biomedicine, agriculture, textile, food and so like so that not only the antiseptic, moisture-retentive and deodorizing capabilities can be promoted but also the processing cost can be reduced due to easiness of the mass production.Type: ApplicationFiled: December 31, 2008Publication date: September 10, 2009Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang, Wei-Chun Chen
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Publication number: 20090166916Abstract: The present invention provides a processing method of the natural cellulose fiber with feature for enhancing the capability of antifungi, antibacteria and deodorization. The procedure is that firstly modify and reduce the properties of the natural chitosan of high polymer material to nanometer scale; secondly dunk the chitosan into the syrup-like mixture of wood pulp and NMMO solvent to yield quasi-dope; thirdly dehydrate the quasi-dope of paste mixture to form the mud-like dope; fourthly spin the dope by dryjet wet spinning method; fifthly regenerate the filament in coagulation bath, water rinse and dry; finally water rinse, dry, apply the lubricant to finish. The water soluble chitosan, which has been treated by property modification and reduced to nanometer scale, can effectively and completely solve in the cellulose of low DP to offer wider extent of selection in the DP and better flexibility of adding percentage in content of modified chitosan.Type: ApplicationFiled: December 31, 2008Publication date: July 2, 2009Applicant: Acelon Chemical and Fiber CorporationInventors: Wen-Tung Chou, Ming-Yi Lai, Kun-Shan Huang
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Patent number: 6355831Abstract: The present invention provides a process for preparing a pentenoic ester, comprising heating a 3-, 4-formylvaleric ester or mixtures thereof at 50° C. to 400° C. in the presence of a supported noble metal catalyst. The noble metal catalyst is supported on a mixed oxide (M1)a(M2)b(M3)cPdAle SiOx, wherein M1 is an alkali metal, M2 is an alkaline earth metal, M3 is a Group IVB metal, a=0.5˜1.5, b=0.2˜0.8, c=0.2˜0.8, d=2˜8, e=3˜10, and x is the stoichiometric value. By means of the specific supported catalyst of the present invention, the selectivity of the 3- and 4-pentenoic esters can be increased and that of the 2-pentenoic ester can be greatly decreased.Type: GrantFiled: January 31, 2000Date of Patent: March 12, 2002Assignees: Industrial Technology Research Institute, Acelon Chemicals & Fiber CorporationInventors: Kuo-Ching Wu, Wen-Chyi Lin, Po-Yu Chen
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Patent number: 6143884Abstract: A manufacturing process of cellulose solution with low viscosity includes the step of dissolving a cellulose in a mixture solvent which is produced by mixing an additional solvent mixture, N-methylol caprolactom, with a main solvent, N-methyl morpholine oxide. The present invention not only can increase the swelling of the pulp during the dissolving process, but also can lower the viscosity of the cellulose solution that enables the manufacturing process to process at lower temperature and the cellulose solution produced to spin in higher spinning speed. Therefore, the physical property and the quality of the final fiber product are improved by eliminating the problem of cellulose polymerization decay.Type: GrantFiled: May 9, 1998Date of Patent: November 7, 2000Assignee: Acelon Chemicals & Fiber CorporationInventors: Meng-Song Cheng, S. P. Chen, K. C. Lai
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Patent number: 6100360Abstract: A polyurethane elastic fiber is prepared from a polyurethane prepolymer by reaction extruding the polyurethane prepolymer and a chain extender, preferably with twin-screw extruder, and melt spinning the resulting polyurethane elastomer from the extrusion. The polyurethane prepolymer is obtained by carrying out a pre-polymerization reaction of a polyester diol and a diisocyanate, wherein the polyester diol comprises two different types of polyol, the first type being poly(tetramethylene adipate) glycol or poly(.epsilon.-caprolactone) glycol and the second type being a reaction product of a diol and dicarboxylic acid having 36 carbon atoms.Type: GrantFiled: May 19, 1999Date of Patent: August 8, 2000Assignee: Acelon Chemicals & Fiber CorporationInventors: Yaw Kuo Twu, Jaw hsiung Tsai, Jing Xin Lin, Deng Hung Lee
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Patent number: 6045587Abstract: A method of reducing color and polymerization decay of cellulose viscose includes the step of permeating a 1,3-phenylene-bis 2-oxazoline as a polymerization anti-decay additive during dissolving a cellulose in water and a solvent to form a cellulose viscose, so as to reduce the color and the polymerization decay of the cellulose viscose.Type: GrantFiled: May 9, 1998Date of Patent: April 4, 2000Assignee: Acelon Chemical and Fiber CorporationInventors: Meng-Song Cheng, Kun Shan Huang, J. H. Tsai
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Patent number: 5977356Abstract: A simple and single step process for producing caprolactam comprising reacting 5-formylvaleric acid or an ester thereof in a solvent of water and/or an alcohol with hydrogen and ammonia in the presence of a noble metal catalyst supported by a carrier at 80.degree. to 300.degree. C. under a pressure of 10 to 120 atm, whereby amination, acidification, dehydration and cyclization occur to obtain caprolactam.Type: GrantFiled: July 2, 1997Date of Patent: November 2, 1999Assignees: Industrial Technology Research Institute, Acelon Chemicals & Fiber CorporationInventors: Shiao-Jung Chu, Hsi-Yen Hsu, Ching-Tang Lin, Kwang-Chic Lai, J. H. Tsai
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Patent number: 5652362Abstract: A method of making caprolactam from aminohexanoic acid or aminohexanoate ester comprising the steps of: (a) obtaining a reactor containing at least one catalyst, the catalyst being a metal oxide having acid-base-paired active sites; (b) charging a reaction feed into the reactor, the reaction feed containing a reactant, which is either amniohexanoic acid or C.sub.1 to C.sub.12 alkyl aminohexanoate ester, and a solvent; (c) reacting the reaction feed at a reaction temperature between 140.degree. and 300.degree. C. and a reaction pressure between 10 and 100 atm, to form a product stream; and (d) separating caprolactam from the product stream.Type: GrantFiled: May 6, 1996Date of Patent: July 29, 1997Assignees: Industrial Technology Research Institute, Acelon Chemicals and Fibers CorporationInventors: Pine-Sci Kuo, Shiao-Jung Chu, Chu-Ching Dai, Ching-Tang Lin, Hsi-Yen Hsu