Patents Assigned to Advanced Energy Industries, Inc.
-
Patent number: 12272533Abstract: Systems and methods for operating a match network are disclosed. One match network comprises at least one first sensor to measure one or more first parameters and at least one second sensor to measure one or more second parameters. The match network also comprises means for assessing whether the match is operating as expected or operating outside of specifications using the one or more first-parameter measurements; the one or more second-parameter measurements; a setting of the match; or one or more expected parameter values.Type: GrantFiled: December 23, 2020Date of Patent: April 8, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Corneluis Erasmus van Greunen, Masahiro Watanabe
-
Patent number: 12272536Abstract: This disclosure describes systems, methods, and apparatus for generating a control signal for one or more actuators that is adjusted from a control signal dictated by setpoints, where the adjustment accounts for predicted delays and amplitude errors. More specifically, cross correlation between measurements of the actuator(s) outputs and time-shifted setpoints can be optimized for a time-shift that minimizes the cross correlation. The time-shifted setpoints along with the measurements can then be used to determine an amplitude difference and to remove noise from the amplitude difference. Dynamic uncertainty can then be found from this denoised data set and further optionally used to find the noise that was removed. The time delay, noise, and dynamic uncertainty can be used to preemptively adjust the control signal.Type: GrantFiled: March 3, 2022Date of Patent: April 8, 2025Assignee: Advanced Energy Industries, Inc.Inventor: Chad S. Samuels
-
Patent number: 12266504Abstract: A method for emulating a reactive source impedance for a generator connected to a load. The method comprises adjusting an output of the generator, wherein, in response to adjustment of the output, a first measured value M1 calculated with respect to a weighted sum of voltage v, current i and derivatives of the voltage v and the current i tends to a first setpoint S1 for M1. The method also includes receiving a second setpoint S2 for a second measured value M2 and adjusting S1 to adjust the second measured value M2 of a conventional measure of generator output towards the second setpoint S2 for M2, wherein holding M1 constant emulates a desired source impedance of the generator.Type: GrantFiled: August 25, 2021Date of Patent: April 1, 2025Assignee: Advanced Energy Industries, Inc.Inventor: Gideon Johannes Jacobus Van Zyl
-
Patent number: 12255048Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node to couple to a substrate support and a power supply coupled to a second node wherein the power supply is configured to provide a DC voltage to set an ion-energy at a surface of the substrate. The apparatus also includes a first switch that couples the second node to the first node, and responsive to the first switch being closed, a first voltage is applied at the first node. A second switch of the power supply couples a third node to the first node, and responsive to the second switch being closed, a second voltage is applied at the first node to effectuate a negative voltage at the surface of the substrate.Type: GrantFiled: October 26, 2023Date of Patent: March 18, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Victor Brouk, Randy Heckman
-
Patent number: 12256517Abstract: A fan assembly comprises first and second fans and a first press fit stabilizer. The first and second fans comprise housings having a plurality of fastener apertures formed in a first side thereof the first housing. The first press fit stabilizer comprises a plurality of press fit tabs. The first fan is coupled to the second fan via a first press fit tab of the plurality of press fit tabs inserted into a first fastener aperture of the plurality of fastener apertures of the first housing and via a second press fit tab of the plurality of press fit tabs inserted into a first fastener aperture of the plurality of fastener apertures of the second housing.Type: GrantFiled: November 22, 2022Date of Patent: March 18, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Angelito Hatol, Lorenzo Nool
-
Patent number: 12253574Abstract: Current sharing in a power system having multiple PSUs comprises generating and supplying a first power and a second power to a load, and sensing a remote voltage value received by the load based on an accumulation of the first and second powers. The method further comprises determining, by the first PSU, local voltage and current values of the first power, a real impedance value of the first PSU based on the remote voltage value and the local voltage and current values of the first power, and a virtual impedance value of the first PSU based on the real impedance value of the first PSU and a reference impedance value. The method further comprises controlling generation of the first power by the first PSU based on the virtual impedance value of the first PSU.Type: GrantFiled: December 29, 2022Date of Patent: March 18, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Chin-Feng Huang, Ping-Yang Lai, Sin-You Lin, Li-Chung Lin
-
Patent number: 12237778Abstract: Input impedance networks and associated methods are disclosed. An input impedance network comprises a source-terminal-pair configured to couple to a power source, a recovered-power-terminal-pair configured to couple to a power sink, a transmission line coupled to the source-terminal-pair that comprises M sections, and N clamping circuits. Each of the N clamping circuits is configured to clamp at least one of voltage or current in one of the M sections, and a power recovery circuit is coupled to the N clamping circuits to enable recovered energy to be applied to the recovered-power-terminal-pair.Type: GrantFiled: January 12, 2024Date of Patent: February 25, 2025Assignee: Advanced Energy Industries, Inc.Inventor: Gideon Van Zyl
-
Patent number: 12230476Abstract: Plasma processing systems and power delivery methods are disclosed. A system may comprise at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. Electrical characteristics of an output of the modulating supply are monitored and provided to a controller where the electrical characteristics are analyzed. Characteristics of a waveform with the repetition period T are communicated to at least one piece of equipment connected to plasma processing system to enable synchronization of pieces of equipment connected to the plasma processing system. And in addition, instructions are relayed to the modulating supply and a match network, based on the analyzing of the electrical characteristics, enabling simultaneous tuning of the modulating supply and the match network.Type: GrantFiled: February 22, 2021Date of Patent: February 18, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Gideon Van Zyl, Thomas Joel Blackburn
-
Patent number: 12197174Abstract: An adaptive engine and method of adaptive control. The adaptive control method comprises receiving a reference signal, a system output measurement, and a control output. The method also includes applying one or more estimation laws to estimate an estimated model parameter tensor, ?, for a nonlinear model; generating a possible control signal or an internal possible control signal using a control portion of the nonlinear model; receiving a linear time varying system corresponding to the reference signal, and the possible control signal or the internal possible control signal; and generating one or more of a predicted system output and an estimated system output using an estimation portion of the nonlinear model.Type: GrantFiled: June 30, 2022Date of Patent: January 14, 2025Assignee: Advanced Energy Industries, Inc.Inventor: Chad S. Samuels
-
Patent number: 12197765Abstract: Various illustrative aspects are directed to a system that comprises a tensor data pre-processing circuit and a tensor data write/read circuit. One or more output ports of the tensor data pre-processing circuit are operably coupled to one or more input ports of the tensor data write/read circuit.Type: GrantFiled: November 1, 2021Date of Patent: January 14, 2025Assignee: Advanced Energy Industries, Inc.Inventor: Chad S. Samuels
-
Patent number: 12184161Abstract: This disclosure describes systems, methods, and apparatus for reducing ripple in a pulsed waveform power generation system, often for use providing power to a plasma processing chamber. A snubber can be provided between a DC power supply and a switching circuit. A buck converter can also be provided between the snubber and the switching circuit, where the buck converter takes its input from within the snubber and in particular from between a rectifying and capacitive component of the snubber. In this way, the buck converter can be isolated from the DC power supply via an input inductor on a high-input line from the DC power supply.Type: GrantFiled: October 1, 2021Date of Patent: December 31, 2024Assignee: Advanced Energy Industries, Inc.Inventor: Mike Armstrong
-
Patent number: 12176184Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: GrantFiled: August 16, 2023Date of Patent: December 24, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Gideon Van Zyl, Kevin Fairbairn
-
Patent number: 12166423Abstract: Various embodiments are directed to a switch circuit comprising: two terminal nodes, comprising an upper node and a lower node; a plurality of switch modules, connected in series between the upper node and the lower node, wherein each of the switch modules comprises a switch, a rectifier, and a capacitor; a connecting circuit, coupled to the switch modules; and a power converter, coupled to the connecting circuit and to a power sink. The switch circuit is configured to limit a voltage or a component of a voltage in the switch circuit, and to recover power from the limiting of the voltage, wherein recovering the power comprises diverting power from the switch modules via the connecting circuit to the power converter, and the power converter outputting the power to the power sink.Type: GrantFiled: June 8, 2023Date of Patent: December 10, 2024Assignee: Advanced Energy Industries, Inc.Inventor: Gideon Van Zyl
-
Patent number: 12158508Abstract: An apparatus for ground fault monitoring comprises a voltage bus, a high resistance midpoint grounding (HRMG) current limiting circuit, and a ground fault sense circuit. The voltage bus comprises a first and second voltage bus lines. The HRMG current limiting circuit comprises first and HRMG resistors. The HRMG current limiting circuit also comprises a positive sense resistor coupled across the base and emitter terminals of a first transistor and a negative sense resistor coupled across the base and emitter terminals of a second transistor. The ground fault sense circuit is configured to generate a ground fault signal indicative of a ground fault condition existing between the voltage bus and a common ground node.Type: GrantFiled: December 30, 2022Date of Patent: December 3, 2024Assignee: Advanced Energy Industries, Inc.Inventors: John Faustino Boqueo Begino, III, Nathaniel Franco Neri
-
Patent number: 12159767Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber comprising a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: GrantFiled: September 5, 2022Date of Patent: December 3, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Daniel Carter, Kevin Fairbairn, Denis Shaw, Victor Brouk
-
Patent number: 12159772Abstract: A coating system that reduces parasitic currents that may cause crazing in coatings on a substrate. In one example, the system includes a pair of low impedance shunt paths to ground for parasitic AC currents generated from the plasma in the chamber. The low impedance shunts may be provided through a balanced triaxial connection between a power supply of each chamber and the magnetrons of each chamber. In another example, potential differences between adjacent chambers are minimized through synchronized power supply signals between chambers.Type: GrantFiled: April 30, 2019Date of Patent: December 3, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Joshua B. Pankratz, Douglas R. Pelleymounter, Uwe Krause
-
Patent number: 12154759Abstract: An apparatus and method to produce a waveform. The apparatus includes a first node, at least one switch that couples a second node to the first node, and responsive to the at least one switch being closed, a peak voltage is produced at the first node before a voltage at the first node drops by a voltage step. A power supply is coupled to the first node to produce, after the voltage step, a ramped voltage at the first node.Type: GrantFiled: June 6, 2023Date of Patent: November 26, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
-
Patent number: 12142452Abstract: Systems, methods and apparatus for applying a periodic voltage function are disclosed. An exemplary method comprises applying a modified periodic voltage function to an electrical node and monitoring the modified periodic voltage function over multiple cycles to monitor a relationship d ? V 0 dt - I c C 1 = D to represent a status of a plasma process or the plasma processing chamber, where Ic represents a controllable ion compensation current, D is a unitless value, d ? V 0 dT represents a portion of the modified periodic voltage function that includes a negative voltage ramp, and C1 is an effective capacitance including a capacitance of a substrate support.Type: GrantFiled: November 17, 2021Date of Patent: November 12, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
-
Patent number: 12142460Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: GrantFiled: August 16, 2023Date of Patent: November 12, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
-
Patent number: 12125674Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and avoiding excessive and damaging charge buildup on the substrate surface and within capacitive structures being built on the surface. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis, and to maintain surface charge buildup below a threshold.Type: GrantFiled: May 11, 2020Date of Patent: October 22, 2024Assignee: Advanced Energy Industries, Inc.Inventor: Daniel Carter