Abstract: A method of making iron nitride powder is provided. The method comprises the steps of: a) providing an iron-based starting material; b) reducing the starting material by heating the starting material in a fluidized bed reactor in the presence of a reducing agent; c) nitriding the material obtained from step (b) by contacting the material with a nitrogen source. Also provided is the iron nitride powder made by the above method.

Abstract: A covered roll is disclosed. Under an exemplary embodiment, the covered roll includes a roll core base, an under-layer formed of densely packed fibers and a covering layer. The under-layer, which may include straight and directionally oriented fibers, is infused with a thermoset resin and circumferentially surrounds the roll core base. The covering layer, which may be formed of a rubber, urethane, thermoset resin or other plastics, circumferentially surrounds the under-layer. The resin infused under-layer provides improved strength to the resulting covered roll and improves adhesion between the covering layer and the metal roll core.

Abstract: A method for producing an anisotropic magnet with high energy product through extrusion and, more specifically, by placing a particle charge of a composition from the which magnet is to be produced in a noncircular container, heating the container and particle charge and extruding the container and particle charge through a noncircular extrusion die in such a manner that one of the cross-sectional axes or dimension of the container and particle charge is held substantially constant during the extrusion to compact the particle charge to substantially full density by mechanical deformation produced during the extrusion to achieve a magnet with anisotropic magnetic properties along the axes or dimension thereof and, more specifically, a high energy product along the transverse of the smallest cross-sectional dimension of the extruded magnet.

Abstract: The invention includes a method for producing a covered roll having a reinforcement fiber mat under layer infused with low viscosity thermoset resin and a smooth high temperature, high performance polymeric outer layer. The mat is formed of a plurality of layers, each layer having a leading edge that abuts a following edge when wrapped over the roll core, each subsequent layer being affixed to the previous layer along a seam, the seams being spaced apart angularly from one another to prevent irregularities over the surface of the resulting roll core. One or more layers of the dry reinforcement fiber mat may be formed of a two-ply construction, the first ply having fibers arranged in a random pattern, the second ply having aligned fibers oriented either parallel or perpendicular to the roll core central axis. The invention also includes an improved mold tape assembly for use in applying a polymeric cover over a roll core and an inventive apparatus for fabricating the mold tape assembly.

Abstract: A motor controller system (15a) for dc power source motors (10) which includes a sensor device (16) that operates to measure and generate a voltage signal from the motor current and the rate of change of said current, and a programmable input/output processor (12) which receives voltage signals as input from the motor current, dc power source (11) and/or motor (10) and compares on or more of these voltage signals to one or more control parameters. Based upon these comparisons, the processor (12) generates a pulse width modulation control signal, which triggers a switching mechanism (14) and related interrupt service routing to make adjustments to the operational parameters of the motor by periodic interruption of the motor current.

Abstract: The invention includes a method for producing a covered roll having a reinforcement fiber mat under layer infused with low viscosity thermoset resin and a smooth high temperature, high performance polymeric outer layer. The mat is formed of a plurality of layers, each layer having a leading edge that abuts a following edge when wrapped over the roll core, each subsequent layer being affixed to the previous layer along a seam, the seams being spaced apart angularly from one another to prevent irregularities over the surface of the resulting roll core. One or more layers of the dry reinforcement fiber mat may be formed of a two-ply construction, the first ply having fibers arranged in a random pattern, the second ply having aligned fibers oriented either parallel or perpendicular to the roll core central axis. The invention also includes an improved mold tape assembly for use in applying a polymeric cover over a roll core and an inventive apparatus for fabricating the mold tape assembly.

Abstract: A method is disclosed for producing a covered roll having a multi-layered construction. A first embodiment includes a plurality of steps. The first step is to provide a cylindrical roll core having two ends, a length therebetween, and an outer surface. Next, a dry fiber mat layer is tightly wrapped over the roll core outer surface. A fabric, in the form of a strip, is impregnated with a thermoset resin such as epoxy or urethane. The roll core is then rotated and the thermoset resin impregnated fabric strip is helically wound over the tightly wrapped dry fiber mat layer. Tension is maintained while winding the thermoset resin impregnated fabric strip to form a fabric layer.

Abstract: A method and apparatus for covering a roll core with a polymeric material, preferably a high performance thermoplastic material, is disclosed. The method includes first providing a cylindrical roll core having two ends, a length, and an outer surface. A spacer assembly is attached proximate one end of the roll core, the spacer assembly having a circumference greater than that of the roll core. After preheating to a desired temperature, the roll core is then placed within an apparatus in a substantially vertical orientation and held therein by suitable fixtures, e.g., opposed universal chucks. A length of mold tape is helically wound over the length of the roll core in a spaced-apart relationship therewith to define an application zone between the mold tape and the roll core outer surface. A filament formed of the polymeric material is extruded within the application zone and helically wound over the roll core outer surface so that the roll core is covered with the material.

Abstract: A method and apparatus for covering a roll core with a polymeric material, preferably a high performance thermoplastic material, is disclosed. The method includes first providing a cylindrical roll core having two ends, a length, and an outer surface. A spacer assembly is attached proximate one end of the roll core, the spacer assembly having a circumference greater than that of the roll core. After preheating to a desired temperature, the roll core is then placed within an apparatus in a substantially vertical orientation and held therein by suitable fixtures, e.g., opposed universal chucks. A length of mold tape is helically wound over the length of the roll core in a spaced-apart relationship therewith to define an application zone between the mold tape and the roll core outer surface. A filament formed of the polymeric material is extruded within the application zone and helically wound over the roll core outer surface so that the roll core is covered with the material.

Abstract: Method for forming a laminate and a product formed thereof. A thin layer of oil is applied to a facing surface of at least one a plurality of adjacent laminations. The laminations are passed between a pair of rollers which apply sufficient pressure to remove excess oil between the facing surfaces. The air between the facing surfaces is displaced and the remaining oil forms a seal to prevent reentry of the air. The laminate is tightly held together to permit handling or fabrication without delamination.

Abstract: A heat pump utilizing beds of hydride forming materials for absorption and desorption of hydrogen as a working fluid in a sealed system. A bed structure including alternate layers of heat conducting discs and powdered hydride former is disclosed, and the incorporation of the beds into a liquid type heat exchanger-reaction vessel is also set forth.

Abstract: Oriented silicon steel is heated in a slab furnace at temperatures above 1260.degree. C. prior to hot rolling. The slab surfaces in the furnace are exposed to molten slag, variable atmosphere conditions and refractory interaction from the hearth. The slab surface prior to hot rolling has a major importance for cold rolling and the quality of the glass film.A rapid oxidation treatement of the slab just prior to the scale breaker or first rolling stand corrects a silicon-free iron layer condition which causes streaks in the glass film. The oxidation treatment blows gas having at least 30% oxygen for a sufficient time and velocity to provide a surface which will develop a continuous fayalite layer in subsequent processing and provide for the formation of a continuous glass film.

Abstract: Ultra-rapid annealing of grain oriented electrical steel to a temperature prior to the final high temperature anneal results in improved texture and smaller secondary grain size. The ultra-rapid anneal requires heating the strip to a temperature above about 675.degree. C. (1250.degree. F.) at a rate above 100.degree. C. per second (180.degree. F. per second). The ultra-rapid anneal is performed after the first stage of cold rolling and prior to or as part of the decarburization anneal. The material will survive a subsequent stress relief anneal and may be further improved by various domain treatments. The ultra-rapid anneal increases productivity and procedures improved core loss properties.

Abstract: Ultra-rapid annealing of nonoriented electrical steel is conducted at a rate above 100.degree. C. per second on prior to or as part of the strip decarburization and/or annealing process to provide an improved texture and, thereby, improved permeability and reduced core loss. During the ultra-rapid heating of cold-rolled strip, the recrystallization texture is enhanced by more preferential nucleation of {100}<uvw> and {110}<uvw> oriented crystals and reduced formation of {111}<uvw> oriented crystals. The preferred practice has a heating rate above 262.degree. C. per second to a peak temperature between 750.degree. C. and 1150.degree. C. and held at temperature for 0 to 5 minutes.

Abstract: Method for forming a laminate and a product formed thereof. A thin layer of oil is applied to a facing surface of at least one of a plurality of adjacent laminations. The laminations are passed between a pair of rollers which apply sufficient pressure to remove excess oil between the facing surfaces. The air between the facing surfaces is displaced and the remaining oil forms a seal to prevent reentry of the air. The laminate is tightly held together to permit handling or fabrication without delamination.

Abstract: A duplex stainless steel which is economical and balanced to provide a good combination of properties in the as-cast condition and resists thermal transformation to martensite due the high levels of manganese. This steel is particularly suited for thin-walled castings for automotive underbody components. It is 30% to 60% ferrite and balance austenite and, in weight percent, consists essentially of:C - up to 0.07,Cr - 17 to 21.5,Ni - greater than 1 to less than 4,Mn - greater than 4 to 8,N - 0.05 to 0.15,Si - less than 2,Mo - less than 2,Cu - less than 1.5 and balance essentially Fe.

Abstract: A ferritic alloy steel having good creep strength and cyclic oxidation resistance at elevated temperatures up to 982.degree. C. (1800.degree. F.) with an optional final anneal at 1010.degree.-1150.degree. C. (1850.degree.-2100.degree. F.) consisting essentially of from about 0.01% to about 0.30% carbon, about 2% maximum manganese, greater than 2.35% to about 4% silicon, about 3% to about 7% chromium, about 1% maximum nickel, about 0.15% maximum nitrogen, less than 0.3% aluminum, about 2% maximum molybdenum, at least one element selected from the group of niobium, titanium, tantalum, vanadium and zirconium in an amount up to 1.0% and the balance essentially iron.