Abstract: A gap adjustment member includes a main body and an outward protrusion. The main body portion has a diameter less than or equal to the diameter of a mounting hole. The outward protrusion protrudes outwardly on an outer perimeter surface of the main body portion, the number of the protrusions being less than or equal to the number of recessed grooves. A diameter of a circumscribing circle, which circumscribes the main body portion and passes a projecting end of the protrusion, and a crossing point, in which a line that passes the projecting end and a center of the main body portion intersects the outer perimeter surface of the main body portion, and which is a crossing point on the opposite side of the projecting end, is configured to be greater than the diameter of the mounting hole and less than or equal to the diameter of an annular groove.

Abstract: A transmission includes a fork mechanism in which a plurality of fork rods to which a plurality of shift forks are connected are each attached to a pedestal so as to be moveable in an axial direction. An assembly guide portion is disposed on the pedestal and a guide pin is erected on a clutch housing. As a result, even in cases where an input shaft and a main shaft, on which driving and driven gears and synchro devices are assembled, are assembled on the clutch housing in a state that the driving and driven gears are engaged and, thereafter the fork mechanism is assembled on this clutch housing, the assembly of the fork mechanism on the clutch housing can be easily performed.

Abstract: A cooling pipe for an internal combustion engine includes with a resin-made water outlet for forming a circulation path for circulating a coolant for cooling an engine body, and an attachment part for retaining a water temperature sensor for sensing the temperature of the coolant flowing through the water outlet, the attachment part being attached to the water outlet, a portion of the attachment part being in contact with the engine body, and the attachment part formed from a material whereby heat from the engine body is transmitted.

Abstract: A transmission device includes an output shaft, first and second input shafts, a first gear mechanism, a selective fixing device and a connecting and disconnecting device. The second input shaft is coaxially arranged on an outside periphery of the first input shaft. The first gear mechanism couples the first input shaft and the output shaft with a first gear ratio. The first gear mechanism includes an idle gear mounted on one of the first input shaft and the output shaft. The selective fixing device selectively fixes the idle gear to one of the first input shaft and the output shaft. The second gear mechanism couples the second input shaft and the output shaft with a second gear ratio. The connecting and disconnecting device selectively connects and disconnects the second input shaft to the rotating shaft.

Abstract: A mold apparatus for casting a cylinder block having a cast-in cylinder liner by installing the cylinder liner inside a cavity and pouring a melt into the cavity, the mold apparatus includes a first mold and a bore pin. The first mold defines a deck surface of the cylinder block. The bore pin is in the first mold so as to hold the cylinder liner inside the cavity when the mold is closed. The bore pin is configured to hold the cylinder liner interposed by a gap, and the gap is arranged so as to enable gas produced during the cast-molding to be discharged therethrough.

Abstract: A clutch device is configured to switch between a first clutch and a second clutch. The clutch device includes a fixed sleeve having a first male thread. The fixed sleeve is coaxially arranged around an exterior of a second input shaft. A first slider has a first internal female thread and a second external male thread. The first slider is arranged externally around the fixed sleeve. The second slider has a second internal female thread. The second slider is arranged around the exterior of the first slider to rotate and move in an axial direction. A first release bearing member is interposed between a member on the first clutch side and the second slider. A second release bearing member is interposed between a member on the side of the second clutch and the first slider. A first motor rotates the first slider. A second motor rotates the second slider.

Abstract: A three cylinder engine includes a vibration alleviation unit for alleviating vibrations in a vehicle. The vibration alleviation unit is disposed at least one of upon the crankshaft and upon a part that operates in unison with the crankshaft. The three cylinder is supported by engine mounts that are positioned upon at least both ends of the engine in the direction of the crankshaft axis. Given that KV and KH represent spring constants of one of the engine mounts in the pitch and yaw directions of the crankshaft, MV and MH represent components of a primary couple that occurs in the three cylinder engine in the pitch and yaw directions, and MV0 represents the sum of MV and MH, then spring constants of the engine mounts are set such that KV >KH and the vibration alleviation unit is set so as to satisfy the condition 0 <MV/MV0 <0.5.

Abstract: An upper oil pan of an engine includes a flange with an oil pan abutment surface that is fixedly coupled to a flange formed on a cylinder block. The oil pan abutment surface comprises a flat portion that is substantially parallel to a cylinder block abutment surface of the cylinder block, a slanted portion that is slanted with respect to the flat portion, and a vertical wall portion connecting the flat portion and the slanted portion. The vertical wall portion is formed substantially perpendicular to the flat portion. The cylinder block and the upper oil pan are fixedly coupled together via an interposed liquid gasket. Thus, the seal structure in which the liquid gasket is adequately cured is provided, and sufficient sealing properties can be obtained with a small amount of material used.

Abstract: The fuel pump driving structure includes a camshaft and a pump cam member. The camshaft is rotatably supported at an end by a cylinder head. The pump cam member has a fitting hole into which the end of the camshaft is press fitted, and is operatively coupled to a high-pressure fuel pump. The pump cam member includes a pump cam section and a first contact section. The pump cam section has a first lift portion operating the high-pressure fuel pump, and a base circular portion that does not operate the high-pressure fuel pump. The first contact section is in a position offset from a position of the first lift portion with respect to a circumferential direction and contacting a portion of the camshaft in an axial direction at a position radially outward of an external circumferential surface of the one end of the camshaft.

Abstract: A transmission shift fork engages with a coupling sleeve of a synchronizer and shifting the coupling sleeve. The transmission shift fork includes a first part, second part, and at least one fin. The first part is arranged to movably mount the transmission shift fork in a shift fork movement direction. The second part includes a coupling sleeve facing surface, an outwardly facing surface, and a pair of shift-direction facing surfaces. The coupling sleeve facing surface includes at least one coupling sleeve engagement part arranged to engage with an engaging groove formed on an external circumferential surface of the coupling sleeve. The outwardly facing surface includes an oil catch disposed in a position with respect to the coupling sleeve engagement part such that the oil catch captures lubricating oil and supplies to the coupling sleeve engagement part. The fin projects from inside an oil receiving recess defined by the oil catch.

Abstract: A vapor-liquid separating structure for an engine includes an inlet section, a discharging section, a collecting section and a vapor-liquid separating section. The inlet section is configured and arranged to take in blow-by gas from inside a valve mechanism chamber. The discharging section is configured and arranged to discharge the blow-by gas taken in through the inlet section. The collecting section is configured and arranged to collect a majority of oil entered into the vapor-liquid separating structure through the inlet section. The vapor-liquid separating section is configured and arranged to execute a vapor-liquid separation treatment with respect to the blow-by gas while guiding the blow-by gas taken in through the inlet section to the discharging section without the blow-by gas passing through the collecting section.

Abstract: A fuel injector assembly includes a modular fuel injector unit and a cylinder head side member. The modular fuel injector unit includes a first fuel injector with a first seal, a second fuel injector with a second seal and a fuel distribution pipe coupled together as a single installable unit. The cylinder head side member includes a first insertion hole with a first fitting section and a second insertion hole with a second fitting section. The first and second insertion holes and the first and second seals of the first and second fuel injectors are arranged such that as the modular fuel injector unit is being mounted to the cylinder head side member, the first seal undergoes a maximum compressive deformation in the first fitting section at a time that does not coincide with a time that the second seal undergoes a maximum compressive deformation in the second fitting section.

Abstract: A cooling system for cooling an internal combustion engine includes a first portion, a second portion and a bypass valve. The first portion forms a first fluid chamber through which a cooling medium passes as it flows from the engine to a heater that utilizes heat generated by the internal combustion engine. The second portion forms a second fluid chamber through which the cooling medium passes as it flows from the heater to the engine. The second fluid chamber is arranged adjacent to the first fluid chamber. The bypass valve is arranged inside the first fluid chamber and the second fluid chamber to form a bypass flow passage connecting the first fluid chamber and the second fluid chamber. The bypass valve is configured and arranged to automatically close the bypass flow passage when a temperature of the cooling medium is equal to or higher than a first prescribed temperature.

Abstract: A blow-by gas recirculation structure includes a cylinder head including an intake manifold mounting surface and a cylinder block mounting surface with a first intake passage extending between a first intake opening formed in the intake manifold mounting surface and a first intake port formed in the cylinder block mounting surface, and a second intake passage extending between a second intake opening formed in the intake manifold mounting surface and a second intake port formed in the cylinder block mounting surface. The cylinder head further includes at least one blow-by gas passage for recirculating blow-by gas to the first intake passage. The intake manifold mounting surface has at least one enlarged recess fluidly connected between the blow-by gas passage and the first intake passage, the enlarged recess being disposed between the first and second intake openings and at least partially aligned with centers of the first and second intake openings.

Abstract: A transmission has a rotating shaft, a coupling sleeve fixedly coupled to the rotating shaft to rotate with the rotating shaft and a variable speed gear mounted on the rotating shaft. The variable speed gear is configured to rotate on the rotating shaft when a clutch gear that is embedded in a side surface of the variable speed gear is disengaged from the coupling sleeve and to be fixed to the rotating shaft when the clutch gear is engaged from the coupling sleeve. The coupling sleeve is moved in the axial direction between the engaged and disengaged states by a shifting fork F3. A lubricant supplying structure directs lubricant to the clutch gear by diverting the lubricant against a side surface of the shifting fork that faces the clutch gear and a side surface of the coupling sleeve that faces the clutch gear.

Abstract: In a cylinder block manufacturing method, first and second dies and a liner support are provided to form a liner overcast configuration. The first and second dies are positioned with respect to the liner support and a dummy cylinder liner made of an aluminum alloy such that the first die contacts a pressing section of a first axial end of the liner support and a first axially facing end of the dummy cylinder liner, and the second die contacts a second axial end of the liner support and a second axially facing end of the dummy cylinder liner. The first and second dies are preheated to a prescribed temperature with the dummy cylinder liner positioned on the liner support by injecting molten aluminum alloy into a cylinder block molding cavity to form a dummy cylinder block with the dummy cylinder liner casted in the dummy cylinder block.

Abstract: An air conditioning system for automobile having a heater core capable of heating the interior in good efficiency is to be provided. Such a heater core is supplied with the coolant having bubbles removed, and thereby the efficiency of heat exchange is enhanced and the noise is reduced. On the internal combustion engine is mounted a water outlet (bubble separating means) 3 having a receiving chamber 8 that the coolant after cooling the engine flows in. In the downstream position of the chamber 8 is formed a communicating portion 9 of narrowed sectional area and a feeding chamber 10 of increased sectional area in turn. The flowing velocity of the coolant is increased in the communicating portion 9 and decreased in the feeding chamber 10 and thereby it is possible to make bubbles in the coolant float up and separate out. As a result, the coolant without bubbles may be fed to the heater core 7 through a feeding portion 11.

Abstract: A blow-by gas recirculation structure for an engine includes a gas-liquid separating member, a cylinder head, a support member and a mounting bolt. The gas-liquid separating member includes a gas-liquid separating passage to separate oil from the blow-by gas. The cylinder head includes a communication passage communicating with the air intake system. The support member is configured and arranged to rotatably support a camshaft in the cylinder head. The mounting bolt securely fastens the support member to the cylinder head with the mounting bolt threadedly engaging within the communication passage of the cylinder head. The mounting bolt has an axial through hole axially extending there-through and communicating with the gas-liquid separating passage so that the blow-by gas that has passed through the gas-liquid separating passage is recirculated from the axial through hole of the mounting bolt, through the communication passage, and into the air intake system.

Abstract: A transmission system is equipped with rotating member(s) and a shaft member upon which the rotating member(s) is/are carried. A projecting support portion projecting inwardly and supporting the shaft member is formed in the casing of the transmission system with at least a part of the projecting support portion dipping into the lubricating oil in the casing, and the specific gravity of the projecting support portion being set to be lower than that of the lubricating oil.

Abstract: A lubricating system is adapted to supply lubricating oil to a lip portion of an oil-seal member for preventing the lubricating oil from leaking out of a case. The lubricating system includes a rotating member, a bearing, a scraping member, and a guiding section. The rotating member is configured and arranged to be rotatably housed within the case and to slidably engage the lip portion of the oil-seal member. The bearing rotatably supports the rotating member. The scraping member is configured and arranged to scrape the lubricating oil discharged from the bearing. The guiding section is configured and arranged to guide the lubricating oil scraped by the scraping member to the lip portion of the oil-seal member.