Abstract: A transmission has a rotating shaft, a coupling sleeve fixedly coupled to the rotating shaft to rotate with the rotating shaft and a variable speed gear mounted on the rotating shaft. The variable speed gear is configured to rotate on the rotating shaft when a clutch gear that is embedded in a side surface of the variable speed gear is disengaged from the coupling sleeve and to be fixed to the rotating shaft when the clutch gear is engaged from the coupling sleeve. The coupling sleeve is moved in the axial direction between the engaged and disengaged states by a shifting fork F3. A lubricant supplying structure directs lubricant to the clutch gear by diverting the lubricant against a side surface of the shifting fork that faces the clutch gear and a side surface of the coupling sleeve that faces the clutch gear.

Abstract: A blow-by gas recirculation structure includes a cylinder head including an intake manifold mounting surface and a cylinder block mounting surface with a first intake passage extending between a first intake opening formed in the intake manifold mounting surface and a first intake port formed in the cylinder block mounting surface, and a second intake passage extending between a second intake opening formed in the intake manifold mounting surface and a second intake port formed in the cylinder block mounting surface. The cylinder head further includes at least one blow-by gas passage for recirculating blow-by gas to the first intake passage. The intake manifold mounting surface has at least one enlarged recess fluidly connected between the blow-by gas passage and the first intake passage, the enlarged recess being disposed between the first and second intake openings and at least partially aligned with centers of the first and second intake openings.

Abstract: In a cylinder block manufacturing method, first and second dies and a liner support are provided to form a liner overcast configuration. The first and second dies are positioned with respect to the liner support and a dummy cylinder liner made of an aluminum alloy such that the first die contacts a pressing section of a first axial end of the liner support and a first axially facing end of the dummy cylinder liner, and the second die contacts a second axial end of the liner support and a second axially facing end of the dummy cylinder liner. The first and second dies are preheated to a prescribed temperature with the dummy cylinder liner positioned on the liner support by injecting molten aluminum alloy into a cylinder block molding cavity to form a dummy cylinder block with the dummy cylinder liner casted in the dummy cylinder block.

Abstract: An air conditioning system for automobile having a heater core capable of heating the interior in good efficiency is to be provided. Such a heater core is supplied with the coolant having bubbles removed, and thereby the efficiency of heat exchange is enhanced and the noise is reduced. On the internal combustion engine is mounted a water outlet (bubble separating means) 3 having a receiving chamber 8 that the coolant after cooling the engine flows in. In the downstream position of the chamber 8 is formed a communicating portion 9 of narrowed sectional area and a feeding chamber 10 of increased sectional area in turn. The flowing velocity of the coolant is increased in the communicating portion 9 and decreased in the feeding chamber 10 and thereby it is possible to make bubbles in the coolant float up and separate out. As a result, the coolant without bubbles may be fed to the heater core 7 through a feeding portion 11.

Abstract: A blow-by gas recirculation structure for an engine includes a gas-liquid separating member, a cylinder head, a support member and a mounting bolt. The gas-liquid separating member includes a gas-liquid separating passage to separate oil from the blow-by gas. The cylinder head includes a communication passage communicating with the air intake system. The support member is configured and arranged to rotatably support a camshaft in the cylinder head. The mounting bolt securely fastens the support member to the cylinder head with the mounting bolt threadedly engaging within the communication passage of the cylinder head. The mounting bolt has an axial through hole axially extending there-through and communicating with the gas-liquid separating passage so that the blow-by gas that has passed through the gas-liquid separating passage is recirculated from the axial through hole of the mounting bolt, through the communication passage, and into the air intake system.

Abstract: A transmission system is equipped with rotating member(s) and a shaft member upon which the rotating member(s) is/are carried. A projecting support portion projecting inwardly and supporting the shaft member is formed in the casing of the transmission system with at least a part of the projecting support portion dipping into the lubricating oil in the casing, and the specific gravity of the projecting support portion being set to be lower than that of the lubricating oil.

Abstract: A lubricating system is adapted to supply lubricating oil to a lip portion of an oil-seal member for preventing the lubricating oil from leaking out of a case. The lubricating system includes a rotating member, a bearing, a scraping member, and a guiding section. The rotating member is configured and arranged to be rotatably housed within the case and to slidably engage the lip portion of the oil-seal member. The bearing rotatably supports the rotating member. The scraping member is configured and arranged to scrape the lubricating oil discharged from the bearing. The guiding section is configured and arranged to guide the lubricating oil scraped by the scraping member to the lip portion of the oil-seal member.

Abstract: A cam lobe of a camshaft has a base circle portion and a lifting lobe portion. A camshaft journal of the camshaft has first and second bearing portions that bear reaction forces from the base circle portion and the lifting lobe portion, respectively. The first bearing portion has an axial width smaller than that of the second bearing portion with at least a portion of an axial end surface of the first bearing portion facing the cam lobe being disposed away from the cam lobe relative to an axial end surface of the second bearing portion. The base circle portion has an axial width smaller than that of the lifting lobe portion with at least a portion of an axial end surface of the base circle portion facing the camshaft journal being disposed away from the camshaft journal relative to an axial end surface of the lifting lobe portion.

Abstract: A synchronizing mechanism includes a synchronizer hub, a coupling sleeve, a clutch gear and a synchronizer ling. The synchronizer hub is fixedly coupled to a rotational shaft. The coupling sleeve is coupled to an outer circumference of the synchronizer hub with a spline engagement to slide with respect to the rotational shaft in an axial direction upon an operation of a shift fork. The clutch gear is rotatably supported on the rotational shaft. The synchronizer ring is configured and arranged to produce a synchronized load between the coupling sleeve and the clutch gear. The coupling sleeve includes a guide section configured and arranged to guide at least a portion of lubricating oil supplied from a shift fork engagement part of the coupling sleeve toward at least one of the clutch gear and the synchronizer ring.

Abstract: In a cylinder block manufacturing method, first and second dies and a liner support are provided to form a liner overcast configuration. The first and second dies are positioned with respect to the liner support and a dummy cylinder liner made of an aluminum alloy such that the first die contacts a pressing section of a first axial end of the liner support and a first axially facing end of the dummy cylinder liner, and the second die contacts a second axial end of the liner support and a second axially facing end of the dummy cylinder liner. The first and second dies are preheated to a prescribed temperature with the dummy cylinder liner positioned on the liner support by injecting molten aluminum alloy into a cylinder block molding cavity to form a dummy cylinder block with the dummy cylinder liner casted in the dummy cylinder block.

Abstract: A fuel injector assembly includes a modular fuel injector unit and a cylinder head side member. The modular fuel injector unit includes a first fuel injector with a first seal, a second fuel injector with a second seal and a fuel distribution pipe coupled together as a single installable unit. The cylinder head side member includes a first insertion hole with a first fitting section and a second insertion hole with a second fitting section. The first and second insertion holes and the first and second seals of the first and second fuel injectors are arranged such that as the modular fuel injector unit is being mounted to the cylinder head side member, the first seal undergoes a maximum compressive deformation in the first fitting section at a time that does not coincide with a time that the second seal undergoes a maximum compressive deformation in the second fitting section.

Abstract: A cooling system for cooling an internal combustion engine includes a first portion, a second portion and a bypass valve. The first portion forms a first fluid chamber through which a cooling medium passes as it flows from the engine to a heater that utilizes heat generated by the internal combustion engine. The second portion forms a second fluid chamber through which the cooling medium passes as it flows from the heater to the engine. The second fluid chamber is arranged adjacent to the first fluid chamber. The bypass valve is arranged inside the first fluid chamber and the second fluid chamber to form a bypass flow passage connecting the first fluid chamber and the second fluid chamber. The bypass valve is configured and arranged to automatically close the bypass flow passage when a temperature of the cooling medium is equal to or higher than a first prescribed temperature.

Abstract: A rotating member fixing structure includes a shaft member and a rotating member. The rotating member has an axial bore section press-fitted to the shaft member. One of the shaft member and the axial bore section of the rotating member includes a margin adjusting part dimensioned to reduce a press-fitting margin between the shaft member and the axial bore section of the rotating member from an initial press-fitting margin to an effective press-fitting margin that is less than or equal to a prescribed value when the rotating member is press-fitted to the shaft member.

Abstract: A vapor-liquid separating structure for an engine includes an inlet section, a discharging section, a collecting section and a vapor-liquid separating section. The inlet section is configured and arranged to take in blow-by gas from inside a valve mechanism chamber. The discharging section is configured and arranged to discharge the blow-by gas taken in through the inlet section. The collecting section is configured and arranged to collect a majority of oil entered into the vapor-liquid separating structure through the inlet section. The vapor-liquid separating section is configured and arranged to execute a vapor-liquid separation treatment with respect to the blow-by gas while guiding the blow-by gas taken in through the inlet section to the discharging section without the blow-by gas passing through the collecting section.

Abstract: A blow-by gas recirculation structure includes a cylinder head including an intake manifold mounting surface and a cylinder block mounting surface with a first intake passage extending between a first intake opening formed in the intake manifold mounting surface and a first intake port formed in the cylinder block mounting surface, and a second intake passage extending between a second intake opening formed in the intake manifold mounting surface and a second intake port formed in the cylinder block mounting surface. The cylinder head further includes at least one blow-by gas passage for recirculating blow-by gas to the first intake passage. The intake manifold mounting surface has at least one enlarged recess fluidly connected between the blow-by gas passage and the first intake passage, the enlarged recess being disposed between the first and second intake openings and at least partially aligned with centers of the first and second intake openings.

Abstract: An automated manual transmission to which a shift position sensor of the present invention is practically applied has a hydraulic shift actuator that includes a cylinder and a piston that moves in the cylinder in accordance with a speed change operation of the transmission. The shift position sensor comprises a magnet mounted in the piston to move therewith, and a magnaflux detector mounted to a fixed member of the transmission near the hydraulic shift actuator to detect a magnaflux produced by the magnet. The cylinder is so constructed as to cover the magnet even when the piston is subjected to a stroke in the cylinder.

Abstract: An automatic shift manual transmission equipped with a forward shifter for forward stage shifting, a reverse shifter for reverse stage shifting, an actuator rod carrying the forward shifter and the reverse shifter , and an actuator to operate the actuator rod according to shift operations of a shift lever, wherein a shifter length of the reverse shifter is substantially the same as the that of the forward shifter, and a reverse stage shift stroke is greater than a forward stage shift stroke by the difference in an operating measurement of the actuator rod.

Abstract: A blow-by gas recirculation structure for an engine includes a gas-liquid separating member, a cylinder head, a support member and a mounting bolt. The gas-liquid separating member includes a gas-liquid separating passage to separate oil from the blow-by gas. The cylinder head includes a communication passage communicating with the air intake system. The support member is configured and arranged to rotatably support a camshaft in the cylinder head. The mounting bolt securely fastens the support member to the cylinder head with the mounting bolt threadedly engaging within the communication passage of the cylinder head. The mounting bolt has an axial through hole axially extending there-through and communicating with the gas-liquid separating passage so that the blow-by gas that has passed through the gas-liquid separating passage is recirculated from the axial through hole of the mounting bolt, through the communication passage, and into the air intake system.

Abstract: A rotary member mounting structure is configured for mounting a speedometer worm gear closely adjacent to a drive gear that is supported on an output shaft. The rotary member mounting structure basically has a rotation preventing structure, a first fastening ring and a second fastening ring. The rotation preventing structure is configured to prevent the drive gear from rotating relative to the output shaft 1 and to prevent the worm gear from rotating relative to the output shaft. The first fastening ring is configured to prevent the drive gear from sliding axially toward the worm gear and to prevent the worm gear from sliding axially toward the drive gear; and a second fastening ring is configured to prevent the worm gear from sliding axially in the direction opposite (i.e., away from) the drive gear.

Abstract: A cam lobe of a camshaft has a base circle portion and a lifting lobe portion. A camshaft journal of the camshaft has first and second bearing portions that bear reaction forces from the base circle portion and the lifting lobe portion, respectively. The first bearing portion has an axial width smaller than that of the second bearing portion with at least a portion of an axial end surface of the first bearing portion facing the cam lobe being disposed away from the cam lobe relative to an axial end surface of the second bearing portion. The base circle portion has an axial width smaller than that of the lifting lobe portion with at least a portion of an axial end surface of the base circle portion facing the camshaft journal being disposed away from the camshaft journal relative to an axial end surface of the lifting lobe portion.