Patents Assigned to Aichi Steel Corporation
  • Patent number: 7750776
    Abstract: A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: July 6, 2010
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Patent number: 7748982
    Abstract: A dental attachment includes a magnet element delivering a magnetic attraction force, a yoke made of a soft magnetic material and having a recess for housing the magnet element, and a disc consisting of the soft magnetic material and joined to the yoke so as to close the opening of the recess with the magnet element housed in the recess. The yoke has an almost disc shape and has collars protruding radially outwardly from the outer peripheral surface thereof. The collars are formed to be separated in at least two locations in a substantially peripheral direction, and non-protruding portions having radially outward projection amounts of zero or up to 50% of the maximum projection amount at the collars are provided between respective collars.
    Type: Grant
    Filed: February 16, 2004
    Date of Patent: July 6, 2010
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Kazuo Arai, Eiki Kikuchi, Yuh-yuan Shiau, Che-tong Lin
  • Publication number: 20100065156
    Abstract: The present invention relates to a method for producing a rare earth anisotropic bond magnet containing a hollow cylindrically shaped magnetic molded body having, at the hollow cylindrically shaped side face thereof, at least 4 or more orientation portions that are oriented with semi-radial distribution by compression molding of a magnetic material after thermally orienting step, wherein intermediate aligning magnetic fields applied in the thermally orienting step to between adjacent cavities are the mostly same in their magnetic directions. A plurality of rare earth anisotropic bond magnets can be efficiently produced at one time.
    Type: Application
    Filed: August 20, 2009
    Publication date: March 18, 2010
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Aki Watarai, Hiroshi Matsuoka, Masayuki Kato
  • Patent number: 7592889
    Abstract: To realize an anisotropic bonded magnet that reduces cogging torque without lowering output torque. The present invention provides a hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: September 22, 2009
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Patent number: 7560841
    Abstract: The present invention provides miniaturization of brushless motors and brush motors used in electric devices, a ring magnet which simultaneously achieves both high torque and a reduction in cogging torque, a ring magnet with yoke, and a brushless motor. The thin hybrid magnetized ring magnet of the present invention is structured of, in a ring magnet comprised of a plurality of magnetic poles, a radially magnetized main pole and an interface for which the interface of the adjoining main pole is polar anisotropic. When the thin hybrid magnetized ring magnet structured in this manner is applied to a brushless motor, in the case of radial magnetizing, the abrupt change in magnetic flux of the interface between the magnetic poles becomes smooth and cogging torque is greatly reduced due to polar anisotropic magnetization of the interface.
    Type: Grant
    Filed: July 22, 2004
    Date of Patent: July 14, 2009
    Assignee: Aichi Steel Corporation, Ltd.
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Daisuke Nagaya
  • Publication number: 20090146518
    Abstract: A hollow cylindrically shaped anisotropic bonded magnet for use in a 4-pole motor, is formed by molding anisotropic rare-earth magnet powder with resin. The alignment distribution of the anisotropic rare-earth magnet powder in a cross section perpendicular to the axis of the anisotropic bonded magnet is in the normalized direction of the cylindrical side of the hollow cylindrical shape in the main region of a polar period, and in a transition region in which the direction of the magnetic pole changes, steadily points towards a direction tangential to the periphery of the cylindrical side at points closer to the neutral point of the magnetic pole, and becomes a direction tangential to the periphery of the cylindrical side at that neutral point, and steadily points toward the normalized direction of the cylindrical side at points farther away from the neutral point.
    Type: Application
    Filed: February 2, 2009
    Publication date: June 11, 2009
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Hiroshi Matsuoka, Masahiko Kato, Daisuke Nagaya
  • Patent number: 7420364
    Abstract: An attitude detection sensor includes three magnetic sensing parts that detect magnetic field strength in respective directions along three axes perpendicular to each other, and two tilt sensing parts that detect tilt angles around two axes perpendicular to each other. The tilt sensing parts each include a cantilever having a magnet body that moves in accordance with the tilt angle, and a magnetic detection head that detects a displacement of the magnet body. The three magnetic sensing parts and the two magnetic detection heads are each formed using a magnetic detection element of the same type. At least one electronic circuit for controlling the five magnetic detection elements, the three magnetic sensing parts, and the two tilt sensing parts is disposed in a single package in the form of a module.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: September 2, 2008
    Assignees: Aichi Steel Corporation, Vodafone K.K.
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Yoshiaki Kohtani, Masaki Mori, Eiji Kako, Tomohiko Nagao, Toshiro Matsumura, Hirohisa Kusuda, Yasuhiro Nishide, Daisuke Tsujino, Jun Yamazaki, Takashi Katayama
  • Patent number: 7367791
    Abstract: A device capable of producing an annular magnet or arcuate magnet with excellent dimensional accuracy and magnet performance, of which the mass is not greatly scattered. The device for producing the annular magnet, for example, includes a preforming section for obtaining an annular preformed body from a compound of a mixture of an anisotropic magnet powder and a thermosetting resin, a magnetic field orienting and forming section for obtaining an annular intermediate formed body by subjecting the annular preformed body to orienting and pressure-forming, a main forming section for obtaining an annular magnet by further forming the annular intermediate formed body, and a work transferring section for transferring works.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: May 6, 2008
    Assignee: Aichi Steel Corporation
    Inventors: Tetsu Murata, Ryoji Makino, Yuji Takemoto, Katsuyuki Hiraiwa, Shinji Kawamura, Takahiro Nishiyama, Yoshinobu Honkura, Hironari Mitarai, Kenji Noguchi
  • Patent number: 7357880
    Abstract: The bonded magnet of the present invention, in which average particle diameter and compounding ratio are specified, is comprised of Cobalt-less R1 d-HDDR coarse magnet powder that has been surface coated with surfactant, R2 fine magnet powder that has been surface coated with surfactant (R1 and R2 are rare-earth metals), and a resin which is a binder. The resin, a ferromagnetic buffer in which R2 fine magnet powder is uniformly dispersed, envelops the outside of the Cobalt-less R1 d-HDDR coarse magnet powder. Despite using Cobalt-less R1 d-HDDR anisotropic magnet powder, which is susceptible to fracturing and therefore vulnerable to oxidation, the bonded magnet of the present invention exhibits high magnetic properties along with extraordinary heat resistance.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: April 15, 2008
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Norihiko Hamada, Hironari Mitarai, Kenji Noguchi
  • Publication number: 20080060465
    Abstract: A damping material for mechanical parts includes a non-coupling interface that comes into contact without being metallically coupled. The non-coupling interface is formed from the surface to a predetermined internal depth, and may assume a non-penetrative structure. In such circumstances, it is preferable that a depth of the non-coupling interface be equal to, or greater than 20% of a dimensional thickness in the same direction. The non-coupling interface may be formed so as to penetrate from one surface to another surface. The damping material for mechanical parts is a gear damping material for forming a gear having damping characteristics, and has: a main body portion formed in a ring shape or in a disk shape; and a predetermined portion to form teeth shape provided at the outer periphery side face or at the inner periphery side face. The non-coupling interface is formed from at least one end face in an axial direction of the main body portion.
    Type: Application
    Filed: September 1, 2005
    Publication date: March 13, 2008
    Applicant: AICHI STEEL CORPORATION
    Inventors: Tomoaki Nishikawa, Tatsuo Tanaka, Yukio Ito
  • Patent number: 7298140
    Abstract: A three-dimensional magnetic bearing sensor 10a includes a first sensor 101, a second sensor 102, and a third sensor 103 each constituted by a magneto-impedance sensor element 10 comprising a magnetic sensitive member 2 having a characteristic changed responsive to an external magnetic field, an insulator 4 formed to allow penetration of the magnetic sensitive member 2 therethrough, and an electromagnetic coil 3 made up of foil-like conductive patterns 31, 32 arranged in adjacent relation on an outer surface of the insulator 4. The first sensor 101, the second sensor 102, and the third sensor 103 are disposed such that directions in which the magnetic sensitive members 2 in respective sensors have maximum magnetic field detection sensitivities are substantially orthogonal to each other.
    Type: Grant
    Filed: July 13, 2004
    Date of Patent: November 20, 2007
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Kouei Genba
  • Patent number: 7224161
    Abstract: A magneto impedance sensor element with electromagnetic coil comprised of: a terminal board on which an extended groove which extends in one direction has been formed; an electromagnetic coil, made with one part of the coil formed in a spiral shape inside the extended groove in the terminal board, and joined to each tip of that coil the other part of the coil placed across the top of the groove; insulating material placed in the extended groove on the terminal board; and a magnetic sensitive body inserted within the insulating material, to which either high frequency or pulse electic current is applied. When either high frequency or pulse electrical current is applied to the magnetic sensitive body, voltage is output from the above electromagnetic coil in response to the intensity of the external magnetic field which is generated in the electromagnetic coil.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: May 29, 2007
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Masaki Mori, Yoshiaki Koutani
  • Patent number: 7219549
    Abstract: An accelerometer for measuring the displacement of a magnet body using magnetic detecting elements is provided, the accelerometer having superior measurement accuracy by suppressing influence of a peripheral magnetic field. The accelerometer has detecting units each having a cantilever which is elastically deformed so as to rotate around a fixed end thereof, a magnet body provided at a free end of the cantilever, and a magnetic detecting head portion disposed outside the rotation region of the cantilever. In order to correct detection signals output from the magnetic detecting head portions, the accelerometer has peripheral magnetic field detecting portions for measuring a peripheral magnetic field acting on the magnetic detecting head portions and the magnet bodies.
    Type: Grant
    Filed: March 21, 2005
    Date of Patent: May 22, 2007
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Yoshiaki Koutani, Masaki Mori, Eiji Kako, Kouei Genba, Takumi Asano, Naoki Ishikawa
  • Publication number: 20070069721
    Abstract: An attitude detection sensor includes three magnetic sensing parts that detect magnetic field strength in respective directions along three axes perpendicular to each other, and two tilt sensing parts that detect tilt angles around two axes perpendicular to each other. The tilt sensing parts each include a cantilever having a magnet body that moves in accordance with the tilt angle, and a magnetic detection head that detects a displacement of the magnet body. The three magnetic sensing parts and the two magnetic detection heads are each formed using a magnetic detection element of the same type. At least one electronic circuit for controlling the five magnetic detection elements, the three magnetic sensing parts, and the two tilt sensing parts is disposed in a single package in the form of a module.
    Type: Application
    Filed: May 17, 2005
    Publication date: March 29, 2007
    Applicants: AICHI STEEL CORPORATION, Vodafone K.K.
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Yoshiaki Kohtani, Masaki Mori, Eiji Kako, Tomohiko Nagao, Toshiro Matsumura, Hirohisa Kusuda, Yasuhiro Nishide, Daisuke Tsujino, Jun Yamazaki, Takashi Katayama
  • Publication number: 20070068252
    Abstract: A motion sensor which can easily and accurately detect bearing, attitude and acceleration in any of three-dimensional directions and a portable telephone using the same. The motion sensor comprises three magnetic sensing parts for detecting magnetic field strength in 3-axis directions orthogonal to one another, and three acceleration sensing parts for detecting accelerations in the 3-axis directions. Each of the acceleration sensing parts has a magnet body constituted to be able to displace depending on acceleration, and a magnet displacement detection head for detecting a displacement of the magnet body. The three magnetic sensing parts and the three magnet displacement detection heads are all made of the same type of magnetic detection elements which operate based on common operation principles. The three magnetic sensing parts and the three acceleration sensing parts are integrated into one modular package together with one electronic circuit for controlling these six magnetic detection elements.
    Type: Application
    Filed: June 1, 2006
    Publication date: March 29, 2007
    Applicants: AICHI STEEL CORPORATION, Vodafone K.K.
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Masaki Mori, Eiji Kako, Toshiro Matsumura, Jun Yamazaki, Hirohisa Kusuda, Yasuhiro Nishide, Daisuke Tsujino
  • Publication number: 20070037124
    Abstract: A dental attachment including a magnet element delivering a magnetic attraction force, a yoke of a soft magnetic material and including a recess for housing the magnet element, and a disc joined to the yoke so as to close the opening of the recess with the magnet element housed in the recess. The yoke has a substantially disc shape portion and collars protruding axially outwardly from the outer peripheral surface of the disc shape portion. The collars are formed to be separated in at least two locations in a substantially peripheral direction, and non-protruding portions having radially outward projection amounts from zero to 50% of the maximum projection amount at the collars are provided between respective collars.
    Type: Application
    Filed: February 16, 2004
    Publication date: February 15, 2007
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Kazuo Arai, Eiki Kikuchi, Yuh-yuan Shiau, Che-tong Lin
  • Patent number: 7138018
    Abstract: A method for manufacturing an anisotropic magnet powder includes a high-temperature hydrogenation process of holding an RFeB-based alloy containing rare earth elements (R), B and Fe as main ingredients in a treating atmosphere under a first treating pressure (P1) of which a hydrogen partial pressure ranges from 10 to 100 kPa and at a first treating temperature (T1) which ranges from 953 to 1133 K, a structure stabilization process of holding the RFeB-based alloy after the high-temperature hydrogenation process under a second treating pressure (P2) of which a hydrogen partial pressure is 10 or more and at a second treating temperature (T2) which ranges from 1033 to 1213 K such that the condition T2>T1 or P2>P1 is satisfied, a controlled evacuation process of holding the RFeB-based alloy after the structure stabilization process in a treating atmosphere under a third treating pressure (P3) of which a hydrogen partial pressure ranges from 0.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: November 21, 2006
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Norihiko Hamada, Chisato Mishima
  • Publication number: 20060123906
    Abstract: An accelerometer for measuring the displacement of a magnet body using magnetic detecting elements is provided, the accelerometer having superior measurement accuracy by suppressing influence of a peripheral magnetic field. The accelerometer has detecting units each having a cantilever which is elastically deformed so as to rotate around a fixed end thereof, a magnet body provided at a free end of the cantilever, and a magnetic detecting head portion disposed outside the rotation region of the cantilever. In order to correct detection signals output from the magnetic detecting head portions, the accelerometer has peripheral magnetic field detecting portions for measuring a peripheral magnetic field acting on the magnetic detecting head portions and the magnet bodies.
    Type: Application
    Filed: March 21, 2005
    Publication date: June 15, 2006
    Applicant: AICHI STEEL CORPORATION
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Yoshiaki Koutani, Masaki Mori, Eiji Kako, Kouei Genba, Takumi Asano, Naoki Ishikawa
  • Publication number: 20060110484
    Abstract: A device capable of producing an annular magnet or arcuate magnet with excellent dimensional accuracy and magnet performance, of which the mass is not greatly scattered. The device for producing the annular magnet, for example, includes a preforming section for obtaining an annular preformed body from a compound of a mixture of an anisotropic magnet powder and a thermosetting resin, a magnetic field orienting and forming section for obtaining an annular intermediate formed body by subjecting the annular preformed body to orienting and pressure-forming, a main forming section for obtaining an annular magnet by further forming the annular intermediate formed body, and a work transferring section for transferring works.
    Type: Application
    Filed: November 19, 2004
    Publication date: May 25, 2006
    Applicant: AICHI STEEL CORPORATION
    Inventors: Tetsu Murata, Ryoji Makino, Yuji Takemoto, Katsuyuki Hiraiwa, Shinji Kawamura, Takahiro Nishiyama, Yoshinobu Honkura, Hironari Mitarai, Kenji Noguchi
  • Patent number: 7026812
    Abstract: A magnetic sensor includes a magnetic sensitive member 11 including an amorphous wire, a detection coil 12 wound around the magnetic sensitive member 11, and a sample-and-hold circuit for detecting a voltage induced in the amorphous wire 11 when a pulse current is interrupted. The sample-and-hold circuit has a sample-and-hold unit B31 and a delay circuit. The sample-and-hold unit B31 includes an electronic switch S31, a capacitor C32, a resistor R32, a resistor R33, and a high-input amplifier A31. The delay circuit includes a resistor R31 connected to a control terminal of the electronic switch S31 and a capacitor C31.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: April 11, 2006
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Yoshiaki Koutani, Kazumasa Sumi, Masaki Mori