Patents Assigned to Air Products and Chemicals, Inc.
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Publication number: 20250060096Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed dual-fue burners with flexibility to change the heat input from the two fuels. Accordingly, said burners may be used in applications that needs operation of a burner in both single-fuel, and/or duel-fuel mode depending on furnace operation needs. The invention further relates to furnaces including the burners and methods of operating the burners.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Mark Daniel D'Agostini, Anandkumar Makwana, Joshua E. Middaugh
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Publication number: 20250060095Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed fuel burners with flexibility to oxygen enrich the burner. Accordingly, said burners may be used in applications that needs operation of a burner in both air-fuel, and/or oxy-fuel and/or air-oxy-fuel mode depending on furnace operation needs. The invention further relates to furnaces including the burners and methods of operating the burners.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Anandkumar Makwana, Mark Daniel D'Agostini
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Publication number: 20250060156Abstract: An apparatus and process for processing of a fluid (e.g. hydrogen) for liquefaction can permit a reduction in power consumption and also an improvement in operational efficiency in flexibility. Embodiments can be configured to account for large variations in feed to be provided for liquefaction and also permit operational cost reductions associated with liquefaction processing so the overall power consumption and operational cost for liquefaction can be greatly reduced while also providing improved operational flexibility. For instance, embodiments can be configured to feed a fluid to multiple liquefiers of a train of liquefiers based on a pre-selected set of feed routing criteria for improving power consumption and providing greater operational flexibility for liquefaction operations.Type: ApplicationFiled: August 16, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Pratik Misra, David M. Espie, Gowri Krishnamurthy
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Publication number: 20250060155Abstract: An apparatus and process for pre-liquefaction processing of a fluid (e.g. hydrogen) can permit a reduction in capital costs and also an improvement in operational efficiency in flexibility. Embodiments can be configured to account for large variations in feed to be provided for liquefaction and also permit capital cost reductions associated with pre-liquefaction processing so the overall capital cost for liquefaction can be greatly reduced while also providing improved operational flexibility. For instance, embodiments can be configured to utilize one or more common pre-liquefaction processing elements to treat a fluid for pre-cooling of a fluid to a pre-selected liquefaction feed temperature.Type: ApplicationFiled: August 16, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: David M. Espie, Pratik Misra, Gowri Krishnamurthy
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Publication number: 20250058295Abstract: In a reactor comprising a cylindrical combustion chamber, at least one burner and a circular array of catalyst-containing tubes, there is provided a ring baffle on the wall opposite the burner(s) extending into the combustion chamber which redirects combustion gas around the combustion chamber, thereby enabling more even heat distribution and an increase in overall heat transfer.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: VINCENT WHITE, ANDREW SHAW, CARMINE IANDOLI, TORI DAWN COURTNEY, SIMON CRAIG SALOWAY, JOSHUA E. MIDDAUGH
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Publication number: 20250060097Abstract: The invention relates to particular burners, particularly to non-premixed or partially-premixed dual-fuel burners with flexibility to change the heat input from the two fuels. Accordingly, said burners may be used in applications that needs operation of a bummer in both single-fuel, and/or duel-fuel mode depending on furnace operation needs. The invention further relates to methods of operating the burners.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Mark Daniel D'Agostini, Anandkumar Makwana
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Publication number: 20250060708Abstract: A computer-implemented method of providing hydrogen having a defined carbon intensity (CI) value to an end user location, the process comprising: selecting a total end-to-end maximum CI value for the hydrogen from production to delivery of the hydrogen to an end user location; receiving one or more feedstocks; receiving product CI values associated with each feedstock and/or the produced hydrogen; receiving demand data defining the end user demand for the hydrogen; receiving renewable power data; defining, in an optimization model, a plurality of constraints; generating, using the optimization model, a control strategy for control of the one or more industrial plants; and controlling the industrial plants in accordance with the values of the control variables to process the one or more feedstocks in order to provide a required quantity of hydrogen meeting the selected total end-to-end maximum CI value for use by an end user.Type: ApplicationFiled: August 18, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: PRATIK MISRA, SANJAY MEHTA
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Publication number: 20250062636Abstract: A controller, process, and apparatus can be configured to provide backup electrical power to various equipment used in hydrogen and/or ammonia production in response to a loss of power condition being detected. The loss of power can be due to unavailable power from renewable sources (e.g. cloudy day, non-windy conditions) or due to other power transmission problems. The backup electrical power can be provided in a way that can reduce the carbon intensity associated with the providing of the backup power. The backup power can also be provided to help avoid degradation of equipment that can occur from sudden losses of electrical power. In some embodiments, hydrogen powered turbines, hydrogen fuel cells, biofuel generators, and/or hydrogen powered engines can be utilized for providing the backup power.Type: ApplicationFiled: July 9, 2024Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Frieder Endrejat, Samuel Jonathan Wheeler, David Hughes
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Publication number: 20250060098Abstract: The invention relates to particular burners, and e.g. to a burner comprising a central main fuel lance, a pilot fuel conduit, a main oxidant conduit, an auxiliary oxidant conduit, and optionally a secondary fuel conduit, which are arranged in a particular and advantageous way to surround each other at least in their downstream sections. The invention further relates to furnaces including the burners and methods of operating the burners. Among others, the burners of the present invention allow a particularly advantageous way of including a pilot burner as an integral part of the main burner to ignite liquid fuel flame in a cold furnace. If required, the pilot flame can assist in extending the flammability limit or operating range of the liquid fuel burner.Type: ApplicationFiled: August 14, 2023Publication date: February 20, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Anandkumar Makwana, Mark Daniel D'Agostini, Joshua E. Middaugh
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Patent number: 12228920Abstract: There is provided a method of monitoring operational characteristics of an industrial gas plant complex comprising a plurality of industrial gas plants. The method being executed by at least one hardware processor and comprising: assigning a machine learning model to each of the industrial gas plants forming the industrial gas plant complex; training the respective machine learning model for each industrial gas plant based on received historical time-dependent operational characteristic data for the respective industrial gas plant; executing the trained machine learning model for each industrial gas plant to predict operational characteristics for each respective industrial gas plant for a pre-determined future time period; and comparing predicted operational characteristic data for each respective industrial gas plant for a pre-determined future time period with measured operational characteristic data for the corresponding time period to identify deviations in industrial gas plant performance.Type: GrantFiled: March 5, 2021Date of Patent: February 18, 2025Assignee: Air Products and Chemicals, Inc.Inventors: Sanjay Mehta, Pratik Misra
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Publication number: 20250043736Abstract: An apparatus can be arranged and configured so that after a gas turbine is shut down due to a detected condition, a higher autoignition temperature fuel can be utilized to purge a fuel delivery system and facilitate a quicker restart of the turbine. Embodiments can utilize conduits, valves, and a control system for detection of a fault condition warranting a shut down, purging of a lower autoignition temperature fuel via venting and use of a higher autoignition temperature fuel for purging to facilitate subsequent restarting of the turbine. Embodiments can be configured so an inert gas purge is not needed for venting and purging of the fuel delivery system.Type: ApplicationFiled: July 18, 2024Publication date: February 6, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Bryan Michael Krause, Louis J. Katogir, Ghassan Altimany
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Publication number: 20250026655Abstract: Disclosed are novel processes, based on precipitation, settling, and filtration for the removal of critical impurities selected from dissolved transition metals, inorganic anions and dissolved organic compounds, from highly concentrated hydroxide solutions used as electrolytes in alkaline water electrolysis (AEW) to produce hydrogen. The processes comprise adding to the solutions at least one precipitation additive selected from water-soluble salts of alkaline earth metals; nickel (II) hydroxide; and hydroxides or oxides of alkaline earth metals, provided that the surface area of the hydroxides/oxides is more than 5 m2/g, to form at least one inorganic compound (or complex) as a precipitate which is removed from the solution.Type: ApplicationFiled: January 11, 2024Publication date: January 23, 2025Applicant: Air Products and Chemicals, Inc.Inventors: William J. Casteel, JR., Sean Michael Overa, Byung Hee Ko
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Publication number: 20250027647Abstract: An apparatus and process can be configured for reduced nitrogen oxide formation during combustion. Embodiments can provide synthetic air to a combustion device so that combustion of a fuel can occur with a substantially low amount of NOx. Some embodiments can provide a reduction in NOx formation by at least 75% and as much as greater than 95% as compared to use of ambient air or oxygen enriched air oxidants. Embodiments can also provide a flue gas that has a high concentration of carbon dioxide that can facilitate improved carbon capture and permit efficient formation of at least one carbon dioxide product stream with a high carbon dioxide concentration (e.g. at least 95 mole percent carbon dioxide).Type: ApplicationFiled: October 31, 2023Publication date: January 23, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Carmine Iandoli, David Ross Graham, Eugene S. Genkin
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Publication number: 20250026638Abstract: An apparatus and process for steam reforming can be configured to produce at least one product with reduced carbon dioxide and/or nitrogen oxide emissions. Some embodiments can be better adapted for retrofitting a pre-existing steam reforming process while other embodiments can be better adapted for use in a newly constructed facility. Embodiments can be configured to utilize a synthetic air oxidant to provide combustion that results in formation of a flue gas having relatively high carbon dioxide concentrations that may also have low nitrogen and low nitrogen oxide concentrations. A control system can be configured for utilization in such embodiments to control the steam reforming process and/or oxidant formation process as well. Some embodiments can also be configured to provide carbon dioxide recovery that can permit recovery of a second product stream comprised of carbon dioxide.Type: ApplicationFiled: October 31, 2023Publication date: January 23, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Jay A. Thakkar, Alan D. Berger, Eugene S. Genkin, David Ross Graham, Paul Higginbotham
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Publication number: 20250026636Abstract: An apparatus and process for steam reforming can be configured to produce at least one product with reduced carbon dioxide and/or nitrogen oxide emissions. Some embodiments can be better adapted for retrofitting a pre-existing steam reforming process while other embodiments can be better adapted for use in a newly constructed facility. Embodiments can be configured to utilize a synthetic air oxidant to provide combustion that results in formation of a flue gas having relatively high carbon dioxide concentrations that may also have low nitrogen and low nitrogen oxide concentrations. A control system can be configured for utilization in such embodiments to control the steam reforming process and/or oxidant formation process as well. Some embodiments can also be configured to provide carbon dioxide recovery that can permit recovery of a second product stream comprised of carbon dioxide.Type: ApplicationFiled: October 31, 2023Publication date: January 23, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Jay A. Thakkar, Alan D. Berger, Eugene S. Genkin, David Ross Graham, Paul Higginbotham
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Publication number: 20250027003Abstract: An apparatus and process for oxidant formation can be configured to facilitate improved mixing of for formation of an oxidant. Embodiments can be configured so conduits having a relatively large aspect ratio (e.g., 1.5 to 5 or 1.5 to over 5) can be utilized for improved gas mixing even in situations in which the carrier gas is at a relatively low pressure. Embodiments can also facilitate low nitrogen oxide formation combustion. Some embodiments can additionally provide improved carbon capture.Type: ApplicationFiled: October 31, 2023Publication date: January 23, 2025Applicant: Air Products And Chemicals, Inc.Inventors: Kai Kang, Xiaoyi He, Eugene S. Genkin
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Publication number: 20250026637Abstract: An apparatus and process for steam reforming can be configured to produce at least one product with reduced carbon dioxide and/or nitrogen oxide emissions. Some embodiments can be better adapted for retrofitting a pre-existing steam reforming process while other embodiments can be better adapted for use in a newly constructed facility. Embodiments can be configured to utilize a synthetic air oxidant to provide combustion that results in formation of a flue gas having relatively high carbon dioxide concentrations that may also have low nitrogen and low nitrogen oxide concentrations. A control system can be configured for utilization in such embodiments to control the steam reforming process and/or oxidant formation process as well. Some embodiments can also be configured to provide carbon dioxide recovery that can permit recovery of a second product stream comprised of carbon dioxide.Type: ApplicationFiled: October 31, 2023Publication date: January 23, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Jay A. THAKKAR, Alan D. BERGER, Eugene S. GENKIN, David Ross GRAHAM, David G. DeMARIA, John Patrick LINDSAY
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Patent number: 12196486Abstract: A method of purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system having a pre-PPU chiller that is upstream of the PPU to cool compressed air before the compressed air is fed to the PPU can include passing air through an adsorber of the PPU to pass the air through a bed of adsorbent material within a vessel of the adsorber. In response to the pre-PPU chiller being determined to have an issue resulting in the pre-PPU chiller being tripped or requiring the pre-PPU chiller to be taken off-line, continuing to operate the ASU system at a full capacity even though nitrous oxide (N2O) within the air output from the PPU exceeds a first pre-selected threshold and is below a second pre-selected threshold associated with carbon dioxide (CO2) breakthrough. An ASU and a PPU can be designed to implement an embodiment of the method.Type: GrantFiled: July 21, 2021Date of Patent: January 14, 2025Assignee: Air Products and Chemicals, Inc.Inventors: Nasim Ul Hassan Malik, Gowri Krishnamurthy, Dingjun Wu
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Publication number: 20250011214Abstract: Processes and systems for glass making can utilize heat recovery to improve operational efficiency and flexibility of operation to provide improved yield, higher quality, or more consistent quality glass, and/or other efficiencies. Some embodiments can utilize adjustments in burner operation to account for different manufacturing conditions to provide improved quality of fabricated glass to provide improved yields of glass with a more efficient utilization of heat, which can improve the environmental impact associated with the manufacturing process in addition to improving the operational efficiency and flexibility of the glass manufacturing process.Type: ApplicationFiled: June 26, 2024Publication date: January 9, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Mark Daniel D'Agostini, Kevin Michael Duffy, Michael J. Gallagher, Ashwin Vinod
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Publication number: 20250003507Abstract: Disclosed herein are rotary valve assemblies, comprising a single rotor, for use in adsorption based separation processes. Also disclosed are adsorption based separation apparatuses including said rotary valve assemblies, and adsorption based separation processes using said adsorption based separation apparatuses.Type: ApplicationFiled: June 29, 2023Publication date: January 2, 2025Applicant: Air Products and Chemicals, Inc.Inventors: Micah S. Kiffer, Gordon Jonas, Roger D. Whitley, Shubhra Jyoti Bhadra